This application claims priority to Chinese Patent Application No. 201610775792.9, filed Aug. 31, 2016, and all the benefits accruing therefrom under 35 U.S.C. § 119, the contents of which in its entirety are herein incorporated by reference.
The present invention relates to a passenger transport device, such as an escalator or a moving walk, and more particularly, to an additional brake device for a passenger transport device, a brake disc assembly and a wheel disc assembly of the additional brake device, and a passenger transport device provided with such an additional brake device.
The passenger transport devices include escalators and moving walks that are widely used in public places such as airports, shopping malls or supermarkets. The additional brake device is an auxiliary brake device on the escalator and the inclined moving walk. When the escalator needs emergency braking, the additional brake device must be actuated and the escalator can be effectively stopped. It is stipulated in the latest national standard that during braking, the additional brake device must meet the requirement that the deceleration is less than 1 m/s2.
The additional brake device in the prior art includes a brake disc nested on an extension of a wheel disc, with a friction plate being provided between the brake disc and the wheel disc and maintaining the pressure therebetween. In general, an inner circumferential surface of the brake disc is in direct contact with an outer circumferential surface of the extension of the wheel disc. At the moment that the brake disc is stopped, a large impact is generated between the inner circumferential surface and the outer circumferential surface, resulting in scratches or even cold welding at the inner circumferential surface of the brake disc and the outer circumferential surface of the extension of the wheel disc. After a number of stops, the accumulation of scratches or cold welding will lead to a sharp increase in friction torque, and the braking deceleration of more than 1 m/s2 would occur easily.
There is a solution to increase lubricity in the prior art, in which one or two layers of Teflon washers are added between the inner circumferential surface of the brake disc and the outer circumferential surface of the extension of the wheel disc.
An object of the invention is to overcome or at least alleviate the problems existing in the prior art.
To achieve the above object, according to an aspect of the present invention, there is provided a brake disc for a passenger transport device, the brake disc defining a hole and having an inner circumferential surface;
a wheel disc having a wheel disc body and an extension, the extension having an outer circumferential surface and being fitted into the hole of the brake disc, and a first friction plate being provided between the brake disc and the wheel disc body; and
a pressure holding mechanism which maintains a pressure between the brake disc and the wheel disc,
wherein an intermediate member is provided between the inner circumferential surface of the brake disc and the outer circumferential surface of the extension of the wheel disc, the intermediate member comprising a metal or alloy material, and the intermediate member is coupled to the inner circumferential surface of the brake disc or the outer circumferential surface of the extension of the wheel disc.
According to a further aspect of the present invention, a passenger transport device provided with an additional brake device is also provided.
According to a still further aspect of the present invention, a brake disc assembly and a wheel disc assembly are also provided.
The disclosure of the present invention will become more readily understood with reference to the accompanying drawings. It will be readily appreciated by those skilled in the art that these drawings are merely for illustrative purposes, and are not intended to limit the scope of protection of the invention. Additionally, similar components are indicated by similar numbers in the drawings, in which:
It will be readily appreciated that multiple alternative constructions and implementations may be suggested by a person of ordinary skill in the art without departing from the spirit of the invention in accordance with the technical solutions of the present invention. Therefore, the following particular embodiments and accompanied drawings are merely exemplary explanation of the technical solutions of the invention, and should not be considered as the entirety of the invention or as a definition or limitation of the technical solutions of the present invention.
Orientation phases such as “up”, “down”, “left”, “right”, “front”, “rear”, “frontal side”, “back side”, “top”, “bottom” or the like mentioned or may be mentioned in the specification are defined relative to the constructions shown in the various accompanying drawings, are relative concepts, and therefore may accordingly be varied according to their different locations and different usage stages. Therefore, these or other orientation phases should not be construed as limiting either.
Referring first to
The additional brake device 3 according to an embodiment of the present invention will now be described in detail with reference to
The additional brake device also includes a brake disc 31. the brake disc 31 is substantially annular, and a hole is defined in the brake disc 31. The brake disc 31 has an outer circumferential surface 318, an inner circumferential surface 311, and a first side face 317 facing the wheel disc 33 and a second side face 316 facing a compression disc 35. The extension 331 of the wheel disc 33 is fitted in the hole of the brake disc 31 so that the outer circumferential surface 332 of the extension 331 of the wheel disc 33 is close to and opposite the inner circumferential surface 311 of the brake disc 31. In other words, the substantially annular brake disc 31 is nested over the extension 331 of the wheel disc 33. A first friction plate 321 is provided between the body 333 of the wheel disc 33 and the first side face 317 of the brake disc 31, preferably, as shown in
The additional brake device 3 also includes a pressure holding mechanism which holds the pressure between the wheel disc 33 and the brake disc 31. In some embodiments, the pressure holding mechanism comprises a compression disc 35, which compression disc 35 is also substantially annular. The compression disc 35 is provided opposite the second side face 316 of the brake disc 31. A second friction plate 322 is provided between the compression disc 35 and the second side face 316 of the brake disc 31. Preferably, as shown in
As shown in
In some embodiments, the intermediate member 34 is coupled to the inner circumferential surface of the brake disc 31 or the outer circumferential surface of the extension of the wheel disc 33′.
For example, in some embodiments, the intermediate member 34 may take the form of a bushing which may be made to have an outer diameter slightly larger than the inner diameter of the inner circumferential surface of the brake disc 31. The intermediate member 34 in the form of a bushing can then be interference-fitted into the inner circumferential surface of the brake disc 31 so as to prevent the relative movement between the intermediate member and the brake disc 31.
In some embodiments, the bushing may be made to have an inner diameter slightly smaller than the outer diameter of the extension of the wheel disc 33′. The intermediate member 34 in the form of a bushing can then be interference-fitted to the outer circumference surface of the extension of the wheel disc 33′.
In some embodiments, the intermediate member 34 may be made to be strip-shaped, and is bent and fitted into the inner circumferential surface of the brake disc 31.
In some embodiments, the intermediate member 34 in the form of a bushing may be coupled to the inner circumferential surface of the brake disc 31 or the outer circumferential surface of the extension of the wheel disc 33′ by welding or bonding or other suitable means.
In some embodiments, instead of the bushing, the intermediate member 34 may also be in the form of a coating applied to the inner circumferential surface of the brake disc 31 or the outer circumferential surface of the extension of the wheel disc 33′. In some embodiments, an intermediate member 34 in the form of two layers of coatings may be used.
In some embodiments, the inner circumferential surface of the brake disc 31 and the outer circumferential surface of the extension of the wheel disc 33′ may be each provided with an intermediate member 34, for example, an intermediate member in the form of a coating may be provided on the inner circumferential surface of the brake disc 31, while an intermediate member in the form of a bushing may be provided on the outer circumferential surface of the extension of the wheel disc 33′ in an interference-fit manner.
Compared to the use of the washer, the use of the intermediate member 34 coupled to the inner circumferential surface of the brake disc 31 or the outer circumferential surface of the extension of the wheel disc 33′ makes it possible to only have a pair of components moving relatively in the circumferential direction, so that the intermediate member only needs to be provided with a material having a lubricating property on one surface to resist collision and friction. In addition, the intermediate member fixedly coupled to the inner circumferential surface of the brake disc 31 or the outer circumferential surface of the extension of the wheel disc 33′ avoids the problem that the braking torque is unstable due to the movement of the washer.
In some embodiments, the intermediate member 34 includes a base layer 342 and an additional layer 341 combined with each other. The base layer 342 is configured to be coupled to the inner circumferential surface of the brake disc or the outer circumferential surface of the extension. For example, in the case that the intermediate member 34 is coupled to the inner circumferential surface of the brake disc, the base layer 342 is close to and coupled to the inner circumferential surface of the brake disc; on the contrary, in the case that the intermediate member 34 is coupled to the outer circumferential surface of the extension of the wheel disc, the base layer 342 is close to and coupled to the outer circumferential surface of the extension of the wheel disc. The additional layer 341 is configured to resist impact and friction. In embodiments where the intermediate member 34 takes the form of a bushing, the base layer 342 may be selected from metal materials having a certain strength, such as steel or copper or its alloy or any combination of the above materials. The base layer 342 has a strength such that it can be securely fixed to the inner circumferential surface of the brake disc or the outer circumferential surface of the extension of the wheel disc. For the embodiments of any of the intermediate members, the additional layer 341 may use a material suitable for resistance to impact and friction, for example, a self-lubricating material such as a graphite alloy, a copper alloy, a polymeric material, etc. The graphite alloy may include, for example, an aluminum graphite alloy, a copper graphite alloy, a silver graphite alloy, a silver nickel graphite alloy or a graphite steel, and any combination thereof. In embodiments where the additional layer is composed of a polymeric material, the polymeric material may be, for example, a high molecular weight polyethylene, an ultrahigh molecular weight polyethylene, a polyurethane, a polytetrafluoroethylene or a polyoxymethylene resin, and any combination thereof.
In some embodiments, the base layer 342 may be substantially composed of steel or copper or its alloy, and the additional layer 341 maybe substantially composed of a copper graphite alloy. For the intermediate member having such components, the braking torque fluctuation is very small in 100 full-load brake tests and no scratches or cold welding are found on the circumferential contact face.
Referring to
According to a still further aspect of the present invention, there is provided a wheel disc assembly for an additional brake device of a passenger transport device, the wheel disc assembly comprising a wheel disc. The wheel disc comprises a wheel disc body 333 and an extension 331, the extension 331 having a smaller diameter than the wheel disc body 333 and having an outer circumferential surface 332. The intermediate member is attached to the outer circumferential surface of the extension 331 of the wheel disc. In some embodiments, the intermediate member 34 includes a metal or alloy material. In some embodiments, the intermediate member 34 may be interference-fitted to the outer circumferential surface of the extension 331 of the wheel disc, or coupled to the outer circumferential surface of the extension 331 of the wheel disc by welding, bonding, or other means. In some embodiments, the intermediate member 34 may have a base layer 342 and an additional layer 341, and the base layer 342 of the intermediate member is close to and coupled to the outer circumferential surface of the extension 331 of the wheel disc. The specific material of the intermediate member 34 can be referred to above. In some embodiments, the wheel disc may be integrally formed with the sprocket of the passenger transport device. In other words, the wheel disc may include a drive sprocket portion.
The present invention is also intended to protect a passenger transport device comprising an additional brake device according to various embodiments of the present invention, the passenger transport device including an escalator and a moving walk.
The particular embodiments described above are merely for describing the principle of the present invention more clearly, where various components are clearly illustrated or described to make the principle of the present invention be more readily understood. A person skilled in the art could easily make various modifications or changes on the present invention without departing from the scope of the present invention. Therefore, it will be understood that these modifications or changes should all be contained in the scope of patent protection of the present invention.
Number | Date | Country | Kind |
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201610775792.9 | Aug 2016 | CN | national |