The present invention generally relates to, but is not limited to multi-stack mold and more specifically, but not limited to, an auxiliary carriage combined with an auxiliary carriage actuator and a multi-stack molding machine incorporating same.
Molding is a process by virtue of which a molded article can be formed from molding material by using a molding system. Various molded articles can be formed by using the molding process, such as an injection molding process. One example of a molded article that can be formed, for example, from polyethylene terephthalate (PET) material is a preform that is capable of being subsequently blown into a beverage container, such as, a bottle and the like. Another example of a molded article that can be formed by the injection molding process is a thinwall container that can be used, for example, for storing food items and the like.
One consideration for an economical operation of a molding machine is a number of molded articles produced in a given time interval or, in other words, productivity of the molding system. Typically, productivity of the molding system is calculated in molded articles produced per interval of time, such as molded articles per minute or molded articles per second.
Various solutions have been tried in the prior art to increase productivity of the molding machine. Some examples of such solutions include various post-mold treatment arrangements, speed up packages for various parts of the molded machine and the like. One example of another solution for increasing productivity is a multi-stack molding machine. Within the multi-stack molding machine, the molding machine has a plurality of axially arranged mold assemblies, each defining one or more molding cavities. The plurality of axially arranged mold assemblies is mounted between a movable platen and a fixed platen and is actuated, in unison, between a clamp open and clamp closed positions by an actuator system. In other words, the movement of the movable platen actuates, in unison, the plurality of axially arranged mold assemblies between the open and the closed positions.
An example of a multi-stack molding machine is disclosed in the U.S. Pat. No. 5,707,666 issued to DiSimone et al. on Jan. 13, 1998 and assigned to the Assignee of the present patent application. DiSimone et al. teaches an injection molding machine having a plurality of axially arranged mold stations including structure for supporting sets of mold plates and a mechanism for opening, closing and overstroking mold plates.
US patent application 2006/0082028 by DiSimone published on Apr. 20, 2006 teaches a method of loading a moldset having a core plate and a cavity plate into an injection molding machine. The method comprises the steps of latching a cavity plate to a core plate using a removable latch, guiding the core plate into an open mold along a face in the mold while maintaining separation between the face and the core plate and maintaining the cavity plate spaced from hot runner nozzles in a hot runner in the mold, closing the mold to engage the cavity plate with the hot runner nozzles, securing the cavity plate to the hot runner, removing the latch between the cavity plate and the core plate, and opening the mold. The face may be a face of a movable platen or a back surface of a hot runner.
According to a first broad aspect of the present invention, there is provided an auxiliary carriage for use in a multi-level molding machine. The auxiliary carriage comprises a support structure configured to accept, in use, an auxiliary mold assembly; an auxiliary carriage actuator configured to be operatively coupled, in use, to the support structure, to a main carriage of the multi-level molding machine and to one of a fixed platen and a movable platen to actuate, in use, the auxiliary carriage in unison with the main carriage.
According to a second broad aspect of the present invention, there is provided a clamp assembly for use in a multi-level molding machine. The clamp assembly comprises a fixed platen and a movable platen configured to be actuated, in use, relative to the fixed platen; the fixed platen and the movable platen configured to accept, in use, a respective platen-mountable mold assembly; a main carriage configured to accept, in use, a main mold assembly; a first auxiliary carriage and a second auxiliary carriage configured to accept in use, a first auxiliary mold assembly and a second auxiliary mold assembly, respectively; a main carriage actuator operatively coupled to the main carriage, the movable platen and the fixed platen; a pair of auxiliary carriage actuators, each being operatively coupled to the respective first and second auxiliary carriages, to the main carriage and one of the movable platen and the fixed platen, whereby a plurality of molding stations is defined between the respective platen-mountable mold assembly, main mold assembly, the first auxiliary mold assembly and the second auxiliary mold assembly; and whereby actuation of the movable platen to and from the fixed platen actuates, in unison, movement of the main carriage, the first auxiliary carriage and the second auxiliary carriage.
According to a third broad aspect of the present invention, there is provided an auxiliary carriage actuator for use with an auxiliary carriage within a multi-level molding machine. The auxiliary carriage actuator comprises an auxiliary support pivotally mountable, in use, onto the auxiliary carriage; a first auxiliary link and a second auxiliary link, each pivotally mountable onto the auxiliary support; the first auxiliary link comprising a first coupler, pivotally mountable to the first auxiliary link, configured to be coupled, in use, to the main carriage, the second auxiliary link comprising a second coupler, pivotally mountable to the second auxiliary link, configured to be coupled, in use, to one of a fixed platen and a movable platen.
A better understanding of the embodiments of the present invention (including alternatives and/or variations thereof) may be obtained with reference to the detailed description of the embodiments along with the following drawings, in which:
The drawings are not necessarily to scale and are may be illustrated by phantom lines, diagrammatic representations and fragmentary views. In certain instances, details that are not necessary for an understanding of the embodiments or that render other details difficult to perceive may have been omitted.
With reference to
Also depicted in
The carriage sub-system 110 comprises a main carriage 112 and two instances of an auxiliary carriage 114. It can be seen in
Furthermore, it should be appreciated that even though, the main carriage 112 and the auxiliary carriage 114 have been described as part of the carriage sub-system 110, this is not meant to denote that both the main carriage 112 and the auxiliary carriage 114 need to come as part of the package, need to come from the same vendor or need to be delivered/installed at the same time. Quite the contrary, the main carriage 112 and/or the auxiliary carriage 114 may be supplied from different sources, at different times and may or may not be supplied as part of a package.
For example, in some embodiments of the present invention, both the main carriage 112 and the auxiliary carriage 114 (in whatever arrangement of instances it may come) may be retrofitted into the clamp assembly 100 already in use at a given entity. In other embodiments of the present invention, it is contemplated that the main carriage 112 and/or the auxiliary carriage 114 (in whatever arrangement of instances it may come) and/or other components of the carriage sub-system 110 may provided on a need-be basis and not necessarily from a same source of the clamp assembly 100.
Generally speaking, the purpose of the carriage sub-system 110 is (i) to accept, in use, a mold assembly (not depicted); and (ii) to enable actuation of the accepted mold assembly (not depicted) relative the pair of rails 106. More specifically, it can be said that the main carriage 112 comprises a support structure 140 that is configured to accept, in use, a main mold assembly (not depicted) and the auxiliary carriage 114 comprises a support structure 142 that is configured to accept, in use, an auxiliary mold assembly (not depicted). For the avoidance of doubt, it should be expressly understood that the terms “main” and “auxiliary” are meant to denote relationship between various carriages and molds (relative to each other) used within the clamp assembly 100. The movable platen 104 and the fixed platen 102 are also configured to accept, in use, mold assemblies (which can be broadly referred to as platen-mountable mold assemblies).
As can be appreciated by those skilled in the art, within the non-limiting embodiment of
One or more molding cavities are defined between each of the complementary sets of mold assemblies. A shape of the molding cavities generally correspond to the final shape of molded articles to be produced. In an example non-limiting implementation, the mold assembly accepted within the clamp assembly 100 can be used for producing packaging items (ex. thinwall containers and the like). However, this need not be so in every embodiment of the present invention. Other types of mold assemblies can be accepted within the clamp assembly 100, such as mold assemblies for producing thinwall molded articles, thickwall molded articles, preforms, non-packaging items (such as, for example, call phone parts, car parts, etc).
With continued reference to
The first main link 206 is configured to be coupled to the movable platen 104. To that extent, the first main link 206 comprises a first actuator coupling interface 210 and the movable platen 104 is provided with a first platen coupling interface 120 (
Those skilled in the art will appreciate configuration of suitable fasteners (such as bolts and the like) that can be used for coupling the first actuator coupling interface 210 to the first platen coupling interface 120 and the second actuator coupling interface 212 to the second platen coupling interface 122.
With continued reference to
The first auxiliary link 306 is configured to be coupled to the main carriage 112. The second auxiliary link 308 is configured to be coupled to one of the movable platen 104 or the fixed platen 102. To that extent, the first auxiliary link 306 is provided with a first coupler 310, pivotally mounted to the first auxiliary link 306, that is configured to be attached to the main carriage 112 by means of fasteners 311 (such as bolts and the like). Similarly, the second auxiliary link 308 is provided with a second coupler 312, pivotally mounted to the second auxiliary link 308, that is configured to be attached to the one of the movable platen 104 or the fixed platen 102 by means of fasteners 314 (such as bolts and the like). Even though within the specific non-limiting embodiment depicted in
As is best seen in
As is best seen in
The auxiliary carriage 114 comprises a roller 406 and the roller 406 is configured to roll along the outside portion 402 of the rail 106. Even though not shown in
In operation, the movable platen 104 is urged towards and away relative to the fixed platen 102 (for example, by means of stroke cylinders which are not shown or by any other suitable means). In
A technical effect of some embodiments of the present invention may include provision of an “all-machine-based” carriage sub-system 110, which can accept in use, mold assembly and may be retrofitted into an existing clamp assembly 100. Another technical effect of some embodiments of the present invention, may include provision of a carriage sub-system 110 which is independent from the mold assemblies or, in other words, multiple standard mold assemblies may be “dropped” into the carriage sub-system 110. Another technical effect of embodiments of the present invention, may include provision of a carriage sub-system with actuators that provide for a more even force distribution due at least partially to specific arrangement of auxiliary carriage actuator 302 taught in embodiments of the present invention. It should be noted that not all technical effects need to be recognized, in their entirety, in each and every embodiment of the present invention.
The description of the embodiments provides examples of the present invention, and these examples do not limit the scope of the present invention. The concepts described above may be adapted for specific conditions and/or functions, and may be further extended to a variety of other applications that are within the scope of the present invention. Having thus described the embodiments, it will be apparent that modifications and enhancements are possible without departing from the concepts as described. Therefore, what is to be protected by way of letters patent are limited only by the scope of the following claims: