Auxiliary switch mounting configuration for use in a molded case circuit breaker

Information

  • Patent Grant
  • 6232859
  • Patent Number
    6,232,859
  • Date Filed
    Wednesday, March 15, 2000
    24 years ago
  • Date Issued
    Tuesday, May 15, 2001
    23 years ago
Abstract
A molded case circuit breaker assembly using auxiliary switches to perform indication and control functions. The circuit breaker assembly having at least one pole comprising a stationary and a moveable contact where the moveable contact is connected to a moveable contact arm which is activated by a spring mechanism. The spring mechanism is affixed to an operating handle. A trip device, housed in a mid-cover of the molded case, separates the stationary and moveable contacts when a fault is sensed. The mid-cover comprises at least one auxiliary switch compartment, where a single auxiliary switch compartment is capable of housing multiple compatible auxiliary switches.
Description




BACKGROUND OF THE INVENTION




The present invention relates to the mounting of auxiliary switches in a molded case circuit breaker and, more particularly, to customizing a molded case circuit breaker by providing a flexible packaging arrangement for mounting various types of auxiliary switches in a mid-cover of the molded case circuit breaker.




As electrical power distribution systems become more sophisticated, increasing demands are placed on circuit breakers to perform collateral functions in addition to their primary function of circuit protection. The circuit breaker can be customized for use in various applications. The customization is achieved by installing one or more auxiliary switches in the circuit breaker. Conventionally, the auxiliary switch is utilized for indicating the open or closed position of a pair of contacts, or for indicating tripping on a fault, or for any other control or indication function. The auxiliary switch cooperates electrically or mechanically with components of the circuit breaker.




Dependant on the individual demands of the circuit breaker, one or more auxiliary switches are used. When used in a molded case circuit breaker, the space available to accommodate these auxiliary switches is at a premium. Isolation of the auxiliary switches from live breaker parts in a circuit breaker case is essential for field installation of the auxiliary switch and also to maintain the integrity of the circuit breaker.




SUMMARY OF THE INVENTION




It is therefore desirable to provide a safe and flexible mounting method for installing auxiliary switches in the molded case circuit breaker. By installing the auxiliary switches in the circuit breaker one can customize the circuit breaker to meet individual applications.




The use of one compartment to house multiple auxiliary switches provides flexibility in the mounting of the auxiliary switches. To secure the auxiliary switch in its position within the compartment, a series of teeth are formed on both the auxiliary switch and on the auxiliary switch mating surface located on the mid-cover. The auxiliary switch is snapped into place, and the auxiliary unit teeth and the mid-cover teeth mesh, thereby preventing any rotational movement of the secured auxiliary switch.











BRIEF DESCRIPTION OF THE DRAWINGS




Referring now to the drawings wherein like elements are numbered alike in the several FIG. s:





FIG. 1

is a left perspective view of a molded case circuit breaker comprising a base, a mid-cover and a top cover of the present invention;





FIG. 2

is a top view of the circuit breaker mid-cover of

FIG. 1

;





FIG. 3

is a left perspective view of the molded case circuit breaker of

FIG. 1

with the top cover removed and a quantity of auxiliary switches installed;





FIG. 4

is a left perspective view of a portion of the circuit breaker mid-cover of the preferred embodiment of the present invention;





FIG. 5

is a top view of the circuit breaker mid-cover of

FIG. 4

with a quantity of auxiliary switches installed;





FIG. 6

is a rear perspective view of an auxiliary switch of

FIG. 4

;





FIG. 7

is a side view of the auxiliary switch of

FIG. 6

shown during installation into an auxiliary switch compartment;





FIG. 8

is a bottom view of the auxiliary switch of

FIG. 6

;





FIG. 9

is a left perspective view of the auxiliary switch of

FIG. 6

;





FIG. 10

is a top view of the circuit breaker mid-cover of a second embodiment of the present invention;





FIG. 11

is a left perspective view of an auxiliary switch compartment of the circuit breaker mid-cover of

FIG. 10

;





FIG. 12

is a left perspective view of a bottom mounting rail for use with the auxiliary switch compartment of

FIG. 10

;





FIG. 13

is a left perspective view of a top mounting rail for use with the auxiliary switch compartment of

FIG. 10

;





FIG. 14

is a side view of an auxiliary switch for use with the circuit breaker mid-cover of

FIG. 10

; and





FIG. 15

is a side view of the auxiliary switch of FIG.


14


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

shows a molded case circuit breaker


10


of the present invention. The present invention as described, pertains to a three-pole circuit breaker, however, other circuit breaker assemblies can utilize the present invention. The illustrations are used to aid in describing the invention and are not meant to be limiting. The molded case circuit breaker


10


comprises a molded case


14


having a base


16


, a mid-cover


18


and a top cover


20


.




Referring to

FIG. 2

, electrical connection with a plurality of current carrying components (not shown), which are located in the base


16


, is made by a plurality of load terminal straps (not shown) and a plurality of line terminal straps (not shown), which extend from the load side


22


and the line side


24


of the circuit breaker. As is known in the art, each pole


12


of the circuit breaker


10


comprises a stationary contact and a movable contact, with the moveable contact being fastened to a moveable contact arm. The circuit breaker


10


also comprises a spring mechanism for actuating the moveable contact arm. As shown in

FIG. 1

, an electronic trip unit


26


, contained in a recess of the mid-cover


18


controls the current carrying components of the circuit breaker


10


. A circuit breaker operating handle (not shown) extends up from an access slot


28


formed in the top cover


20


and is connected to the spring mechanism.




Referring to

FIG. 3

, when the individual application of the circuit breaker


10


mandates customization, at least one auxiliary switch


30


is installed in the circuit breaker


10


. Typically the auxiliary switch


30


is utilized for indicating the open or closed position of a pair of contacts, or for indicating tripping on a fault, or for any other control or indication function. The auxiliary switch


30


can be a unique right auxiliary switch


32


or a unique left auxiliary switch


34


configured to be a normally open or a normally closed switch. Other switches that can be installed in the circuit breaker


10


, include but are not limited to, a unique bell alarm mechanism switch


33


and a unique bell alarm trip switch


35


.




Referring to

FIG. 4

, the mid-cover


18


comprises a right auxiliary switch compartment


36


and a left auxiliary switch compartment


38


. The right and left auxiliary switch compartments


36


,


38


, are formed integral with the mid-cover


18


. As best shown in

FIG. 4

, the right and left auxiliary compartments


36


,


38


, further comprise a front mounting surface


40


, a rear mounting surface


42


and a bottom surface


44


. The right and left auxiliary switch compartments


36


,


38


generally exist as recesses in the mid-cover


18


. The bottom surfaces


44


of the compartments


36


,


38


are perpendicular to the front and rear mounting surfaces


40


,


42


. Where the bottom surface


44


is connected at a first end


46


to a first end


48


of the rear mounting surface


42


and the bottom surface


44


is connected at a second end


50


to a first end


52


of the front mounting surface


40


.




The bottom surface


44


of the compartments comprises a generally rectangular opening


54


, the opening


54


allows for the passage of a push button actuator


56


(shown in

FIG. 6

) which extends from a bottom surface


58


of the auxiliary switch


30


. When the auxiliary switch


30


is installed in the circuit breaker


10


, the push button actuator


56


extends into the molded case


14


base


16


and is actuated by circuit breaker components located in the base. Additionally, the bottom surface


44


of the right auxiliary switch compartment


36


further comprises a right rejection slot


60


. The bottom surface


44


of the left auxiliary switch compartment


38


further comprises a left rejection slot


62


. The role of the right and left rejection slots


60


,


62


will be later described in greater detail.




The rear mounting surface


42


comprises a top horizontal edge


66


spaced a parallel distance from a bottom horizontal edge


68


. Both the top and bottom horizontal edges


66


,


68


comprise a series of shaped protrusions and indentations existing across the edges


66


,


68


. In the preferred embodiment the series of shaped protrusions and indentations formed on the top horizontal edge


66


is a series of top rear mounting teeth


70


. A series of bottom rear mounting teeth


71


are formed on the bottom horizontal edge


68


. The top rear mounting teeth


70


formed on the top horizontal edge


66


and the bottom rear mounting teeth


71


formed on the bottom horizontal edge


68


extend towards each other. The front mounting surface


40


comprises a top horizontal edge


74


. As best shown in

FIG. 7

, the top horizontal edge


74


comprises a series of top front mounting teeth


78


that extend downward.




Among the possible switches


30


that can be installed in the right and left auxiliary switch compartments


36


,


38


, are the unique right auxiliary switch


32


and the unique left auxiliary switch


34


, the switches being a normally open or a normally closed switch. For example, a plurality of unique right auxiliary switches


32


can be installed in the right auxiliary switch compartment


36


, with some of the switches


32


being normally open, normally closed, or any combination of the two. These different types of unique right auxiliary switches


32


can be placed anywhere in the right auxiliary switch compartment


36


.




The auxiliary switches


30


are uniformly packaged, referring to

FIGS. 6

,


7


and


9


a unique right auxiliary switch is shown, the only distinction between the outward appearance of the various auxiliary switches


30


is the addition of a rejection pin


83


formed on the bottom surface


58


of the auxiliary switch


30


. The rejection pin


83


is oriented differently for each of the unique switches. For simplicity, when describing the auxiliary switches


30


, emphasis is on the unique right auxiliary switch


32


. It being understood that any of the auxiliary switches, including a unique left auxiliary switch


34


, would be packaged in a similar manner, the only external difference being the location of the rejection pin


83


.




The right auxiliary switch


32


further comprises a front surface


84


and a rear surface


86


. The front surface


84


having a tab


85


disposed thereon, the tab


85


having a series of top front auxiliary teeth


88


extending upward from the tab. Teeth


88


are arranged to mesh with the top front mounting teeth


78


when installed. The rear surface


86


of the auxiliary switch


32


comprises a series of bottom rear auxiliary teeth


90


that mesh with the bottom rear mounting teeth


71


when installed. Extending upward from the rear surface


86


above a bottom rear auxiliary teeth


90


is a mounting prong


92


. A first end


94


of the mounting prong


92


is attached to the right auxiliary switch


32


at a point just above the bottom rear auxiliary teeth


90


. The mounting prong


92


is thin and flexible in comparison with the auxiliary switch


32


. The mounting prong


92


extends upward from the first end


94


, it angles slightly away from the rear surface


86


of the auxiliary switch


32


. A second end


96


of the mounting prong


92


is separated a distance from the rear surface


86


of the auxiliary switch


32


. A series of top rear auxiliary teeth


98


which are pointed upward are positioned near the second end


96


of the mounting prong


92


.




When installing the auxiliary switch


32


into the right auxiliary switch compartment


36


, the top front auxiliary teeth


88


are installed first so that they mesh with the top front mounting teeth


78


and tab


85


extends beneath the top horizontal edge


74


. Once the front teeth


88


,


78


mesh, the auxiliary switch is retracted backwards so that the bottom rear auxiliary teeth


90


mesh with the bottom rear mounting teeth


71


. Finally the mounting prong


92


is flexed so that the top rear auxiliary teeth


98


can snap into place and mesh with the top rear mounting teeth


70


. Flexibility in mounting is enhanced because, the teeth


70


,


71


,


78


extend along the length of the right auxiliary switch compartment


36


and the rectangular opening


54


extends for a considerable length through the bottom surface. Therefore, a single right auxiliary switch


32


can be positioned anywhere in the compartment.




Referring to

FIGS. 2 and 5

, the mid-cover


18


can further comprise a bell alarm mechanism switch compartment


80


for housing the unique bell alarm mechanism switch


33


and a bell alarm trip switch compartment


82


for housing the unique bell alarm trip switch


35


. The bell alarm mechanism switch compartment


80


comprises a bell alarm mechanism rejection slot


100


and the bell alarm trip switch compartment


82


comprises a bell alarm trip rejection slot


102


. The bell alarm compartments


80


,


82


could be located in the mid-cover


18


as shown in FIG.


2


. The unique designation indicates the lack of interchangeability. To ensure that the unique left auxiliary switch


34


, the unique right auxiliary switch


32


, the unique bell alarm mechanism switch


33


and the unique bell alarm trip switch


35


are not accidentally installed in the wrong compartment, the rejection slots prevent the installation of an auxiliary switch in an incompatible compartment.




As shown in

FIG. 2

, each of the compartments


36


,


38


,


80


,


82


comprises a uniquely positioned rejection slot


60


,


62


,


100


,


102


. Likewise, as shown in

FIG. 6

, each of the unique auxiliary switches


32


,


34


,


33


,


35


comprises a uniquely positioned rejection pin


104


,


106


,


108


,


110


. Referring to

FIG. 8

, an auxiliary switch


30


is shown comprising a right auxiliary switch rejection pin


104


, a left auxiliary switch rejection pin


106


, a bell alarm mechanism switch rejection pin


108


and a bell alarm trip switch rejection pin


110


. In a preferred embodiment, each of the unique switches


32


,


34


,


33


,


35


would comprise only their accompanying rejection pin


104


,


106


,


108


or


110


. An alternative embodiment could comprise each unique switch comprising all four rejection pins


104


,


106


,


108


,


110


wherein the installer would discard the three unrelated pins leaving the compatible rejection pin for the individual switch.




Each of the unique switches


32


,


34


,


33


,


35


comprises an accompanying rejection pin


104


,


106


,


108


,


110


and each of the compartments


36


,


38


,


80


,


82


comprises a rejection slot


60


,


62


,


100


,


102


positioned to accept only the auxiliary switch designed to work in the particular compartment. Therefore, the possibility of improper installation is eliminated.




Referring to

FIGS. 10-15

, according to a further embodiment, the mid-cover


18


of the molded case


14


comprises a right auxiliary compartment


112


and a left auxiliary compartment


114


. The right auxiliary compartment


112


is used to house at least one unique right auxiliary switch


116


and the left auxiliary compartment


114


is used to house at least one unique left auxiliary switch


118


. The auxiliary compartments


112


,


114


are formed generally as a recess in the mid-cover


18


of a molded case


14


used in a molded case circuit breaker


10


(FIG.


1


).




The compartments


112


,


114


each comprise a first rear mounting channel


120


, a second rear mounting channel


122


, a base


124


and a front mounting surface


128


. The channels


120


,


122


, base


124


and front mounting surface


128


are ideally formed as an integral part of the mid-cover


18


. The base further comprises an actuator access opening


126


used to allow passage of a push bottom actuator


130


extending from a bottom surface


132


of the right and left auxiliary switch


116


,


118


.




The right auxiliary compartment


112


is shown in FIG.


11


. Although not shown in

FIG. 11

, the left auxiliary compartment


114


is identical. For ease of illustration, the right auxiliary compartment


112


will be described and unless otherwise noted, the right and left auxiliary compartment


112


,


114


will use substantially similar elements.




Referring to

FIG. 11

, the right auxiliary compartment


112


comprises the first rear mounting channel


120


and the second rear mounting channel


122


. The channels


120


,


122


are perpendicular to the base


124


and are located at a first end


134


of the base. The channels extend upward from the base


124


. Each channel


120


,


122


has a U-shaped opening


136


extending through the length of the channel


120


,


122


. The U-shaped openings


136


on the first channel


120


and the second channel


122


point towards one another as shown in FIG.


11


.




The front mounting surface


128


further comprises a top horizontal edge


138


, the edge


138


being similar to the top horizontal edge


74


used in the preferred embodiment, the only difference being the edge


138


does not comprise the teeth


78


.




Referring to

FIGS. 14 and 15

, the unique right auxiliary switch


116


and the unique left auxiliary switch


118


further comprise a front surface


140


, a rear surface


142


and the bottom surface


132


. The rear surface


142


of the switches


116


,


118


further comprises a projection


144


that extends away from the switch


116


,


118


. The projection


144


can be oriented near a bottom end


146


of the rear surface


142


or near a top end


148


of the rear surface


142


. It is the orientation of the projection


144


that prevents erroneous installation of the unique auxiliary switches


116


,


118


into the wrong auxiliary compartment


112


or


114


.




It will be seen that all of the right auxiliary switches


116


preferably have the projections


144


located in the same position. Likewise, the unique left auxiliary switch


118


preferably have the projections


144


located in the same position, with the position of the projection


144


on the left auxiliary switch


118


different from the position of the right auxiliary switch


116


. For ease of illustration the right auxiliary switch


116


will have the projection


144


located near the bottom end


146


of the rear surface


142


and the left auxiliary switch


118


will have the projection


144


located near the top end


148


of the rear surface


142


.




Referring to

FIGS. 12-15

, the projection


144


is designed to slidingly engage a bottom mounting rail


150


or a top mounting rail


152


. The right auxiliary switch


116


comprising projections


144


oriented near the bottom end


146


will engage the bottom mounting rail


150


(FIG.


12


). The left auxiliary switch


118


comprising projections


144


oriented near the top end


148


will engage the top mounting rail


152


(FIG.


13


). Both the bottom and top mounting rails


150


,


152


comprise a T-shaped opening


154


extending through the thickness “t” of the rails


150


,


152


. The T-shaped opening


154


comprises a first opening


156


having a height of H


1


and a length of L


1


. The T-shaped opening


154


further comprises a second opening


158


having a height of H


2


and a length of L


2


. Where H


1


is greater than H


2


and L


2


is considerably greater than L


1


. The first opening


156


being contiguous with the second opening


158


.




The projection


144


further comprises a top lip


160


and a bottom lip


162


separated by a notch


164


. The notch


164


enables compression of the top lip


160


and the bottom lip


162


towards one another. The engagement of the auxiliary switch


116


,


118


on its accompanying mounting rail


150


,


152


, is facilitated by, squeezing the top lip


160


and the bottom lip


162


together so that the top and bottom lip


160


,


162


can pass through the first opening


156


on the mounting rail


150


,


152


. Once the top and bottom lip


160


,


162


pass through the first opening


156


, the auxiliary switch


116


,


118


is secured to the mounting rail


150


,


152


. To position the auxiliary switch


116


,


118


, the top and bottom lip


160


,


162


are squeezed towards one another and slid along the mounting rail


150


,


152


. The long second opening


158


enables one to mount multiple compatible auxiliary switches


116


,


118


on a single rail


150


,


152


.




Referring to

FIGS. 11

,


12


and


14


, once the required auxiliary switches


116


,


118


are mounted on the compatible rail


150


,


152


, the rail can slide into the compartment


112


,


114


. The bottom mounting rail


150


slides into the U-shaped openings


136


on the first and second rear mounting channels


120


,


122


. A top edge


168


on the front surface


140


of the right auxiliary switch


116


is engaged under the edge


138


of the front surface


128


as the bottom mounting rail


150


, assembled with at least one right auxiliary switch


116


, is slid into place. To ensure that the mounting rail


150


is snuggly fit into the first and second mounting channels


120


,


122


, a flexible extension


166


is included on a first end of the mounting rail


150


. As the mounting rail


150


slides in the channels


120


,


122


the flexible extension


166


is compressed to snugly hold the mounting rail


150


in place.




The auxiliary switch mounting configuration described herein allows customization of a molded case circuit breaker by installing auxiliary switches. By utilizing one left side compartment and one right side compartment an installer can effortlessly install various combinations of auxiliary switches into each compartment. There is a unique left side auxiliary switch which is intended for installation only in the left side compartment and a unique right side auxiliary switch which is intended for installation only in the right side compartment. The unique left side auxiliary switch and the unique right side auxiliary switch are designed to prevent against erroneous installation.




It will be understood that a person skilled in the art may make modifications to the embodiments shown herein within the scope and intent of the claims. While the present invention has been described as carried out in specific embodiments thereof, it is not intended to be limited thereby but is intended to cover the invention broadly within the scope and spirit of the claims.



Claims
  • 1. A circuit breaker assembly comprising:a case having a base and a cover, the cover including a first auxiliary switch compartment recessed into the cover and having a substantially U-shaped cross-section defined by a rear surface, a bottom surface and a front surface, the bottom surface having a first slot, the cover further including a second auxiliary switch compartment recessed into the cover and having a substantially U-shaped cross-section defined by a rear surface, a bottom surface and a front surface, the bottom surface of the second auxiliary switch compartment having a second slot, the first auxiliary switch compartment having a first length from the front surface of the first auxiliary switch compartment to the rear surface of the first auxiliary switch compartment which is substantially equal to a second length measured from the front surface of the second auxiliary switch compartment to the rear surface of the second auxiliary switch compartment, a distance from the second slot to the front surface of the second auxiliary switch compartment being less than a distance from the first slot to the front surface of the first auxiliary switch compartment; a first auxiliary switch sized for receipt in the first auxiliary switch compartment, the first auxiliary switch having a bottom surface with a first pin protruding from the bottom surface of the first auxiliary switch, wherein the first pin aligns with the first slot when the first auxiliary switch is placed within the first auxiliary switch compartment and wherein the first pin abuts with the bottom surface of the second auxiliary switch compartment when the first auxiliary switch is placed within the second auxiliary switch compartment; a second auxiliary switch sized for receipt in the second auxiliary compartment, the second auxiliary switch having a bottom surface with a second pin protruding from the bottom surface of the second auxiliary switch, wherein the second pin aligns with the second slot when the second auxiliary switch is placed within the second auxiliary switch compartment and wherein the second pin abuts with the bottom surface of the first auxiliary switch compartment when the second auxiliary switch is placed within the first auxiliary switch compartment.
  • 2. The circuit breaker assembly of claim 1 wherein the first auxiliary switch compartment is sized to receive a plurality of auxiliary switches, and wherein the rear surface of the first auxiliary switch compartment comprises a top row of continuous teeth and a bottom row of continuous teeth.
  • 3. The circuit breaker assembly of claim 2 wherein the first auxiliary switch comprises a rear surface, a prong attached at a first end to the rear surface of the first auxiliary switch adjacent the bottom surface of the first auxiliary switch, a second end of the prong spaced from the rear surface of the first auxiliary switch and compressible towards the rear surface of the first auxiliary switch.
  • 4. The circuit breaker assembly of claim 3 wherein the prong comprises a bottom set of teeth adjacent the first end of the prong and a top set of teeth adjacent the second end of the prong, wherein the bottom set of teeth of the prong is meshable with teeth from the bottom row of continuous teeth of the rear surface of the first auxiliary switch anywhere along the bottom row of continuous teeth and the top set of teeth of the prong is meshable with teeth from the top row of continuous teeth of the rear surface of the first auxiliary switch anywhere along the top row of continuous teeth upon compression of the second end of the prong towards the rear surface of the first auxiliary switch.
  • 5. The circuit breaker assembly of claim 1 wherein the first auxiliary switch compartment is sized to receive a plurality of auxiliary switches, and wherein the front surface of the first auxiliary switch compartment comprises a top row of continuous teeth.
  • 6. The circuit breaker assembly of claim 5 wherein the first auxiliary switch comprises a front surface having a set of teeth meshable with the top row of continuous teeth on the front surface of the first auxiliary switch compartment anywhere along the top row of continuous teeth on the front surface of the first auxiliary switch compartment.
  • 7. The circuit breaker assembly of claim 1 wherein the bottom surface of the first auxiliary switch comprises a plurality of pins, including the first pin and the second pin, protruding from the bottom surface of the first auxiliary switch, wherein all pins except the first pin must be removed prior to placing the first auxiliary switch within the first auxiliary switch compartment.
  • 8. The circuit breaker assembly of claim 1 wherein the bottom surface of the second auxiliary switch comprises a plurality of pins, including the first pin and the second pin, protruding from the bottom surface of the second auxiliary switch, wherein all pins except the second pin must be removed prior to placing the second auxiliary switch within the second auxiliary switch compartment.
  • 9. The circuit breaker assembly of claim 1 wherein the cover includes an access slot for a circuit breaker handle, the first auxiliary switch compartment positioned adjacent a first side of the access slot and the second auxiliary switch compartment positioned adjacent a second side of the access slot, the second side of the access slot opposite the first side of the access slot.
  • 10. A circuit breaker assembly comprising:a case having a cover; a first auxiliary switch compartment recessed in the cover, the first auxiliary switch compartment having a base, a first mounting channel and a second mounting channel mounted substantially perpendicularly to a first end of the base, the first mounting channel having a U-shaped opening facing a U-shaped opening in the second mounting channel, a second end of the base abutting a front surface of the first auxiliary switch compartment; a first wall-like mounting rail slidable within the U-shaped opening of the first mounting channel and the U-shaped opening of the second mounting channel, the first mounting rail including a first rail opening; a first auxiliary switch having a bottom surface, a front surface, and a rear surface, the rear surface of the first auxiliary switch having a projection passable through the first rail opening and slidable anywhere along the first rail opening; wherein, upon inserting the projection through the first rail opening of the first wall-like mounting rail and sliding the first wall-like mounting rail into the first and second mounting channels, the front surface of the first auxiliary switch abuts the front surface of the first auxiliary switch compartment.
  • 11. The circuit breaker assembly of claim 10 wherein the first rail opening is a T-shaped opening having a first short opening perpendicular to a second long opening.
  • 12. The circuit breaker assembly of claim 11 wherein the projection includes a top lip and a bottom lip separated by a notch, the top lip and bottom lip being squeezable towards each other, wherein the top lip and the bottom lip prevent the projection from being removed from the first wall-like mounting rail through the second long opening of the first rail opening.
  • 13. The circuit breaker assembly of claim 10 wherein the first wall-like mounting rail includes a top end and a bottom end, the top end of the first wall-like mounting rail including a flexible extension extending outwardly from the first wall-like mounting rail, wherein the flexible extension is compressed upon insertion of the first-wall-like mounting rail into the first and second mounting channels.
  • 14. The circuit breaker assembly of claim 11 wherein a length of the first short opening is less than a length of the second long opening and a height of the first short opening is greater than a height of the second long opening.
  • 15. The circuit breaker assembly of claim 10 wherein the first auxiliary switch compartment and the first wall-like mounting rail are sized to hold a plurality of first auxiliary switches.
  • 16. The circuit breaker assembly of claim 10 wherein the rear surface of the first auxiliary switch includes a top end and a bottom end, and wherein the projection is closer to the bottom end than the top end.
  • 17. The circuit breaker assembly of claim 16 further comprising a second auxiliary switch compartment recessed in the cover, the second auxiliary switch compartment having a base, a first mounting channel and a second mounting channel mounted substantially perpendicularly to a first end of the base of the second auxiliary switch compartment, the first mounting channel of the second auxiliary switch compartment having a U-shaped opening facing a U-shaped opening in the second mounting channel of the second auxiliary switch compartment, the circuit breaker assembly further comprising a second wall-like mounting rail slidable within the U-shaped opening of the first mounting channel of the second auxiliary switch compartment and the U-shaped opening of the second mounting channel of the second auxiliary switch compartment, the second mounting rail including a second rail opening, a second auxiliary switch having a bottom surface, a front surface, and a rear surface, the rear surface of the second auxiliary switch having a projection passable through the second rail opening and slidable anywhere along the second rail opening.
  • 18. The circuit breaker assembly of claim 17 wherein the rear surface of the second auxiliary switch includes a top end and a bottom end, and wherein a distance from the projection of the second auxiliary switch to the bottom end of the second auxiliary switch is greater than a distance from the projection of the first auxiliary switch to the bottom end of the first auxiliary switch.
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