This invention relates generally to the field of clamping devices used to temporarily secure together two components. More specifically, the invention pertains to clamps that are used to provide additional work surfaces to woodworking apparatuses such as cutting apparatuses or woodworking benches.
With respect to woodworking apparatuses such as cutting devices (i.e., table saws, routers and band saws), clamps may be used to secure an auxiliary fence to an existing machine fence to provide additional surface area to support work pieces for cutting or to provide a sacrificial fence. Similarly, clamps may be used to affix wood boards to benches to increase working area space. Such auxiliary fences or boards are typically configured so the clamps engage these components and the woodworking apparatus in a manner to provide a flush and/or clear working surface.
Prior art auxiliary fences often include extruded metal (aluminum) members; however, these components are limited in size because of manufacturing cost and weight. In addition, the channels for receiving clamps extend in only one direction. That is, the extruded metal fences cannot be manufactured to include channels in multiple directions. Accordingly, woodworking enthusiasts and professionals often use wood boards as auxiliary or sacrificial fences that are adapted to receive clamps so that a flush work surface is available. More specifically, channels may be formed along edges of the board to receive a clamp post; however, the boards have a height dimension similar to that of the fence for the cutting tool and do not function well with larger wooden work pieces to be cut.
Alternatively, T-shaped grooves or channels have been formed on one side of the board to receive a T-shaped clamping post of a clamp, but the cross-sectional dimensions of these channels are not standardized, and the end users have difficulties in cutting the properly sized grooves to receive T-shaped clamping posts of a clamp. In addition, the T-shaped channels if cut too deep may compromise the structural integrity of the work surface. If cut too shallow, the T-shaped channels form thin strips of wood on the clamp side, which strips can readily break thereby comprising the attachment of the auxiliary fence to the machine fence of the woodworking apparatus.
Embodiments of a multi-purpose utility clamp may include a component engagement member having a clamp head and a handle. A guide arm is operatively connected to the component engagement member at a first end of the guide arm. A first post is operatively connected to a second end of the guide arm to move linearly relative to the guide arm. A second post at an end of the support post is disposed generally perpendicular to the first post and has a first end connected to the first post and a second end, distal the first end, and the second end is disposed opposite the clamping head. The second post has a generally trapezoidal cross-sectional shape along a length thereof between the first end and the second end, and the second post is configured to be inserted into a channel having a corresponding trapezoidal shape and formed in an auxiliary component to be clamped to another component.
In an embodiment, the second post has a front surface facing the clamp head and a back surface opposite and generally parallel to the front surface, wherein the back surface is wider than the front surface. First and second opposite side surfaces extending from the back surface to the front surface are disposed at an angle of about 76° relative to the back surface, or at an angle of about 14° relative to a reference line that is perpendicular to the back surface.
Embodiments of the invention may also include a multi-purpose utility clamp in combination with an auxiliary wooden component configured to be clamped to a woodworking apparatus. The clamp may comprise a component engagement member including a clamp head and a handle. A guide arm is operatively connected to the component engagement member at a first end of the guide arm. A first post is operatively connected to a second end of the guide arm to move linearly relative to the guide arm; and, a second post at an end of the first post is disposed generally perpendicular to the first post and has a first end connected to the first post and a second end, distal the first end, and the second end is disposed opposite the clamping head. The second post has a generally trapezoidal cross-sectional shape along a length thereof between the first end and the second end, and the second post is configured to be inserted into a channel having a corresponding trapezoidal shape and formed in an auxiliary component to be clamped to another component. The wooden auxiliary component includes at least one channel formed in the wooden component, and the at least one channel has a cross-section trapezoidal corresponding to the trapezoidal shape of the second post.
These and other advantages of the invention will become more apparent from the following description in view of the drawings. Similar structures illustrated in more than one figure are numbered consistently among the drawings.
In describing particular features of different embodiments of the present invention, number references will be utilized in relation to the figures accompanying the specification. Similar or identical number references in different figures may be utilized to indicate similar or identical components among different embodiments of the present invention.
It is to be noted that the terms “first,” “second,” and the like as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “a” and “an” do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item. Notwithstanding that the numerical ranges and parameters setting forth the broad scope are approximations, the numerical values set forth in specific non-limiting examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein. As a non-limiting example, a range of “less than 10” can include any and all sub-ranges between (and including) the minimum value of zero and the maximum value of 10, that is, any and all sub-ranges having a minimum value of equal to or greater than zero and a maximum value of equal to or less than 10, e.g., 1 to 7. It is to be noted that all ranges disclosed within this specification are inclusive and are independently combinable.
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A guide arm 18 is provided in threaded engagement with the threaded shaft 14 at a first end 18A thereof and supports a first post 20 at a second end 18B. The first post 20 is connected in linear sliding engagement with the guide arm 18 to accommodate different thicknesses of items to be claimed together. A second post 22 (also referred to herein as “clamping post”) is attached to the first post 20 at preferably, substantially 90° and extends toward the clamp head 16. The term “substantially” or “generally” perpendicular means within ±5° of 90°, and preferably within ±2° of 90°. The first post 20 and second post 22 may be separate parts that are welded together, or other fastening mechanisms may be used to secure the posts, 20, 22 together. Alternatively, the first and second posts 20, 22 or may be forged or made as a single integral component.
As will be explained in more detail below, when clamping to components together, the second post 22 is inserted into a channel of an auxiliary (or second) component to be clamped to a woodworking apparatus. The second or auxiliary component, which may be a wooden member with one or more channels, is positioned against a surface, such as a fence of a table or table saw or router table (or a first component), and the clamp head 16 is positioned against the first component by sliding the first post 20 along the guide arm 18 away from the first component, or sliding the engagement member 11, including the clamp head 16 toward the first and second components. The handle 12 is then rotated thereby rotating the threaded shaft 14 so the clamp head 16 moves linearly toward the second post 22 securing the two components together.
The threaded shaft 14 acts as a gear mechanism operatively connected to the guide arm 18 to facilitate relative movement of the clamp head 16, guide arm 18 and clamping post 22 to clamp to components together. While embodiments described herein includes the guide arm 18 attached in threaded engagement with the threaded shaft 14 for adjustment of the second post 22 relative to the clamp head 16, the invention is not so limited, and may include other gear mechanisms or other clamping mechanisms. For example, the guide arm 18 may be operatively connected to a handle that has lock and ratcheting mechanism to position the second post 22 relative to the clamp head 16 such as incorporated in the Quick Clamp sold by Festool. In addition, the term handle is intended to cover any type of gripping member that allows manipulation of the clamp 10, such as a knob. To that end, the invention is not limited to a rotatable handle connected to a threaded shaft. In addition, the invention is not limited to the embodiment shown and described herein wherein the support post 20 is in sliding engagement with the guide arm 18. The invention is intended to cover any clamp, with the below-described clamping post member with a cross-sectional trapezoidal shaped post member corresponding to a dovetail shape of a channel formed in an auxiliary fence, bench or work piece.
The inventor of the subject invention has innovatively developed the clamp 10 including a clamping post (second post 22) that has a generally trapezoidal or dovetail cross-sectional configuration. In an embodiment, the trapezoidal configuration extends the length of the clamping post 22, or is disposed at least at or toward a first end 22A of the clamping post 22, or the trapezoidal configuration is disposed along a length of the second post 22 between the first end 22A and second end 22B thereof, and the trapezoidal shape does not have to necessarily extend an entire length of the second post 22. In addition, the second post 22 may be slightly narrower at the tip of the first end 22A so the second post 22 can be readily inserted into a channel on the second component. One or more dovetail channels or channels are preferably formed in the auxiliary component having the dimensions of a dovetail router bit that is commonly and widely used by woodworking enthusiasts and professionals. In this manner, end users can readily form dovetail channels in which the clamping post 22 snugly fits for clamping. Moreover, although the invention is described in reference to use with woodworking apparatuses, the invention is not so limited. The inventive clamp may be used with a variety of different fabricating tools and could be used with, for example, metal fabricating tools. In addition, the second auxiliary component may be wooden or composed of other materials such as metallic materials.
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A prior art auxiliary woodworking component 110 in the form of a work bench top is shown in
The bench top 110 further includes a first plurality of grooves 112A that extend along a top side or first side 114 of the board from the first edge 110A to the second edge 110B of the bench top 110. A second plurality of grooves 112B extends along the first side 114 from the third edge 110C to the fourth edge 110D. Each groove 112A intersects with a groove 112B. The grooves 112A, 112B have a cross-section generally U-shaped configuration and are not capable of holding a post from a clamp. Accordingly, tracks 116A, 116B are disposed within corresponding grooves 112A, 112B and have a cross-section T-shape (
These bench tops 110 may be wooden or made of a high or medium density fiber board. The tracks 116A, 116B are extruded aluminum tracks and are fixed within grooves 112A, 112B with wood screws 117 (
Another shortcoming of this type of prior art woodworking component is that overtime the clamping force of a clamp tends to pull the tracks 116A, 116B outward relative to the bench top 110. This may cause the wood screws to strip the screw holes, thereby loosening the fit of a tracks 116A, 116B in grooves 112A, 112B.
Woodworking enthusiasts and professional can make their own bench tops or auxiliary components with T-shaped trackless grooves configured to receive clamp posts using corresponding shaped router bits. However, the cross-sectional dimensions of these channels are not standardized, and the end users have difficulties in cutting the properly sized grooves to receive clamping posts of a clamp. In addition, the T-shaped channels if cut too deep may compromise the structural integrity of the work surface. If cut too shallow, the T-shaped channels form thin strips of wood on the clamp side, which strips can readily break thereby compromising the attachment of the auxiliary component to a woodworking apparatus.
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As further shown, the board 50 includes at least one first groove 52 that is formed in the first side and extends in a first direction on the first side 50A of the board. In this embodiment, the board 50 includes a plurality of first grooves 52. In addition, at least one second groove 54 is also formed on the first side 50A of the board 50 and extends in a second direction. Again, this embodiment includes a plurality of second grooves 54. In this embodiment, the direction of extension of the grooves 52 is perpendicular to that of the second grooves 54. To that end, each groove 52 of the first plurality of grooves intersects each groove 54 of the second plurality of grooves 54.
Each first groove 52 extends from the first edge 120A to the second edge 120B including a first opening 122 at the first edge 120A and a second opening 124 at the second edge 120B. In addition, each second groove 54 extends from the third edge 120C to the fourth edge 120D including a first opening 126 at the third edge 120C and a second opening 128 at the fourth edge 120D.
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While the first grooves 52 are shown intersecting the second grooves 54 the invention is not so limited. The first grooves 52 do not have to intersect the second grooves 54, or only some of the first grooves 52 may intersect the second grooves 54. In addition, the first and second grooves 52, 54 do not have to extend entirely across the board 50. That is, one or more of the first and second grooves 52, 54 may only have a single opening at the peripheral side edge 120. Moreover, the invention is not limited to the first and second grooves 52, 54 being disposed orthogonally to one another. The first and second grooves 52, 54 may be disposed at various angles relative to one another. For example some of the grooves 52, 54 may extend diagonally on the board 50.
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A plurality of dovetail shaped first grooves 152 are disposed on the first side 150A of the component 150 and extend in a first direction represented by arrow “A.” A plurality of dovetail shaped second grooves 154 extend in a second direction represented by arrow “B”. As shown, the first and second grooves 152, 154 extend entirely across the first side 150A from edges 220A, 220C to edges 220B, 220D. Each first groove 152 has a first opening at side edge 220D and a second opening at side edge 220C. In addition, each second groove 154 has a first opening 226 at the side edge 220A and a second opening 228 at side edge 220B.
In addition, in an aspect of this embodiment of the invention, each of the grooves 152, 154 may be trackless.
In an aspect of the invention, each of the first grooves 152 are parallel to one another and the grooves 152 are spaced equidistance apart from one another. To that end, each of the second grooves 154 are parallel to one another and the second grooves 154 are spaced equidistance apart. In an embodiment, the spacing between consecutive first grooves 152 is the same as the spacing between consecutive second grooves 154. This equidistance spacing enables one, for example, to clamp down two parts 223, 225 together for gluing the parts 223, 225 together because the clamps 10 can be uniformly spaced relative to the parts 223, 225.
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In addition, in an aspect of this embodiment of the invention, each of the grooves 252, 254 may be trackless.
In as aspect of the invention, each of the first grooves 252 are parallel to one another and the grooves 252 are spaced equidistance apart from one another. To that end, each of the second grooves 254 are parallel to one another and the second grooves are spaced equidistance apart. In an embodiment, the spacing between consecutive first grooves 252 is the same as the spacing between consecutive second grooves 254. This equidistance spacing enables one, for example, to clamp down two parts 223, 225 together for gluing the parts 223, 225 together because the clamps 10 can be uniformly spaced relative to the parts 223, 225.
In this embodiment, first grooves 252 and second grooves 254 intersect at diagonal edges 320A, 320B, 320C and 320D forming an opening 330 at each respective edge 320A-320D that is in communication with a first groove 252 and 254. In this manner, access is enabled to a first groove 252 and a second groove 254 through the same opening 330.
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In an aspect of the invention, each of the first grooves 352 are parallel to one another and the grooves 352 are spaced equidistance apart from one another. To that end, each of the second grooves 354 are parallel to one another and the second grooves are spaced equidistance apart. In an embodiment, the spacing between consecutive first grooves 352 is the same as the spacing between consecutive second grooves 354.
In this embodiment, the board 350 also includes a first diagonal groove 356 and a second diagonal groove 358 that intersect at a center of the board 350. The first diagonal groove 356 has a first opening 362 at a corner of the board 350 and second opening 364 at an opposite corner. In addition, the second diagonal groove 358 includes a first opening 366 at a corner of the board 350 and a second opening 368 at an opposite corner.
In addition, in an aspect of this embodiment of the invention, each of the grooves 352, 354, 356 and 358 may be trackless.
While the preferred embodiments of the present invention have been shown and described herein, it will be obvious that such embodiments are provided by way of example only. Numerous variations, changes and substitutions will occur to those of skill in the art without departing from the invention herein. Non-limiting examples include a component that is described above as being attached to one part of the apparatus may alternatively be attached to a different part of the apparatus in other embodiments. Parts described as being indirectly connected may be connected directly to each other, and vice versa. Component parts may be assembled from individual pieces or may be integrally formed as a single unit. Alternative types of connectors and alternative materials may be used. The apparatus may be used with other types of power tools. Accordingly, it is intended that the invention be limited only by the spirit and scope of the appended claims.
This application is a continuation in part of U.S. application Ser. No. 14/728,154 filed Jun. 2, 2015 and claims the benefit of U.S. Provisional Application No. 62/007,017 filed Jun. 3, 2014, all of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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62007017 | Jun 2014 | US |
Number | Date | Country | |
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Parent | 14728154 | Jun 2015 | US |
Child | 15788311 | US |