Information
-
Patent Grant
-
6484069
-
Patent Number
6,484,069
-
Date Filed
Wednesday, January 31, 200123 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Picard; Leo
- Rodriguez; Paul
Agents
-
CPC
-
US Classifications
Field of Search
US
- 700 275
- 700 56
- 700 65
- 700 17
- 700 90
- 160 7
- 160 9
- 160 10
- 318 488
- 318 16
- 318 17
- 318 445
- 318 478
- 318 480
-
International Classifications
-
Abstract
This invention relates to a retractable and extendable awning and a control system for automatically extending and retracting the awning. In a retractable fabric awning a front of the awning fabric is attached to a movable front bar, movably mounted at the wall of a building by retractable arms. The rear of the fabric is unrolled from a roll of the fabric on the building wall when the arms move the front bar away from the building. The awning features a weather sensor unit on its front bar. The weather sensor unit can detect excessive wind and mechanical shocks and also sunlight and rain. The sensor is in wireless (via radio frequency) communication with an indoor control unit which can automatically retract the front bar during windy, rainy and/or low sunlight conditions and extend the front bar during calm and sunny conditions.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
This invention is related to, and claims priority from, European patent application EP 00200304.4, filed Jan. 31, 2000, entitled “AWNING ASSEMBLY AND CONTROL SYSTEM”, and incorporates the prior application in its entirety herein by reference.
BACKGROUND OF THE INVENTION
This invention relates to a retractable and extendable awning and a control system for automatically extending and retracting the awning.
Retractable and extendable awnings are generally known from U.S. Pat. Nos. 1,075,385, 1,804,550, GB 1 175 723, GB 2 042 058, EP 0 084 076, EP 0 125 727, EP 0 489 186 and EP 0 795 660.
BRIEF SUMMARY OF THE INVENTION
The present invention has as an object to eliminate inconveniences of the prior art by providing such an awning with improved features.
In accordance with this invention, a retractable and extendable awning, includes at least one arm support bracket, at least one arm having first and second pivoting arm sections, a front bar, a roller adapted to be mounted for rotation, a fabric cloth for winding about and unwinding from the roller, wherein the first arm section has a first end pivotally linked to the bearing support and a second end, the second arm section having a first end pivotally linked to the second end of the first arm section and a second end pivotally linked to the front bar.
According to another aspect of the invention, the front bar of the awning is provided with a weather sensor unit comprising a sensor which can detect movement of the front bar as a result of wind. Advantageously, the sensor unit is also provided with a light sensor, a rain sensor and a wind sensor. The additional wind sensor may be provided in addition to the movement sensor as this can only detect the presence of wind with the awning in an extended position. With the danger of wind removed it would be desirable if the awning can be extended automatically rather than manually. Hence the additional wind sensor which makes this possible. The movement sensor detects all vertical movements or shocks of the extended awning. If such movements occur outside of a predefined range a signal can be produced to effect retraction of the awning to prevent it from being damaged. The movement sensor can be based on the principle using a conductive fluid and two electrical contacts. If the fluid as a result of movement contacts both contacts an electrical connection is made. The number of electrical contacts within a given time frame can be used to detect movement. The viscosity of the conductive fluid determines the sensitivity of this type of movement sensor. Preferably the wind sensor is selected to be highly sensitive, whereas the movement or shock sensor can be of a much lower sensitivity. The wind sensor can be included in a wind catching body which is movably mounted with respect to the sensor unit. Such a wind catching body is preferably shaped to catch wind from all possible directions. Known wind detecting devices do only detect wind in a horizontal direction and are mostly mounted at a location remote from the awning which also does not help in recognising the actual danger level to which an individual awning may at times be exposed. Often gusts of wind blow vertically upward with respect to a facade of a building which carries the awning and this can be particularly dangerous if undetected. The present invention will cope with this situation more adequately. The sensor unit preferably communicates by means of wireless transmission with a control unit, which advantageously can be positioned indoor, and preferably the sensor unit is also programmed in a manner to save power. The sensor unit further comprises circuitry which at idle is in a sleep mode and consumes only 10 microamperes. An IRQ-pin is used to force a processor out of this sleep mode. This can be made to happen once for every 10 seconds or so. Upon awakening the unit will read the measurements of its sensors and compare these with threshold values stored in an internal table. Only when one of the values exceeds the specified threshold the unit will establish communication with either an indoor or outdoor control unit. Additionally the sensor unit will also establish communication with the control unit every one to five minutes, or so, to send a ‘live’ signal even without having to report a surpassing of a threshold value. The circuitry thereby enables the control unit to detect proper operation and communication of the sensor unit. During such predefined periodic communications the control unit can also transmit any new settings of threshold values to the sensor unit. Power supply for the sensor unit circuitry is provided by a rechargeable battery or accumulator which is charged by a solar cell. To economise on the investment for solar cells the solar cell is preferably composed of four individual cells. To allow charging of the battery with a relatively low voltage of 2 V, a step-up converter is used. This enables charging under even very low light levels, while under excessive light conditions the charging current will be limited to prevent damage to the battery.
According to yet another aspect of the invention an awning is, further provided with an indoor control unit. Upon installation particular settings for the outdoor weather sensor unit, such as sun and wind can be downloaded from the control unit to the sensor unit and stored at both ends in a programmable memory, such as an EEPROM, which memorises these settings. Only if the sensor unit detects a value outside of these settings it will establish communication with the control unit, so as to minimise transmissions between the two devices and the power consumption required thereby. If however the control unit does not receive the standard periodic “live”-signal transmission it will retract the awning and switch itself into manual mode. A suitable message may be displayed on a display device of the control unit to indicate this. The indoor control unit preferably is connected to mains supply and includes a transformer and a triac control for an electric motor incorporated in the awning or like sun protective device. Conveniently a high frequency circuit for wireless transmission of signals can be combined with the high voltage circuit board in the control unit. Another circuit board can be provided for the low voltage section of the control unit. The low voltage circuit board thereby contains the logical controls which can be fed by a low voltage, such as 5 V DC. These include a processor, a liquid crystal display, switches and optionally a temperature sensor. The processor comprises a control algorithm, a routine for decoding switch actuations and a display driver. To obtain an as adaptable as possible arrangement, the display driver and decoder for the switch matrix are included in a timer. An internal serial port is used for communication with a transceiver module. To control an electric motor for moving the awning from a retracted into an extended position and vice-versa a revolution counter and a power surge detection may be employed to detect the appropriate end positions of the awning. Such end position controls are usually incorporated in the electric motor units. An IRQ input and routine are however reserved in the control unit for the possible inclusion of an optional motor control in the control unit if so desired. It then also becomes possible to program the power surge (measured by a triac), which should result in the motor to cut out, with the help of the control unit. A main program algorithm has only a reduced number of tasks, which improves clarity and reliability. The main program thus includes two programming modes and decision sequences for intellectual control.
According to a still further aspect of the invention an awning is provided that further includes a hand-held remote control transmitter.
The invention also provides a control system in particular for an awning as referred to above, which includes at least one of a weather sensor, an indoor control unit and optionally a hand-held remote control transmitter, all preferably as referred to above.
BRIEF DESCRIPTION OF THE DRAWINGS
Further aspects of the invention will be apparent from the detailed description below of particular embodiments and the drawings thereof, in which:
FIG. 1
is a general perspective view of a retractable arm awning of this invention in an extended position;
FIG. 2
is a schematic side view of a first embodiment of support bracket for the awning of
FIG. 1
;
FIG. 3
is a schematic side view of a slightly modified, second embodiment of support bracket for the awning of
FIG. 1
;
FIG. 4
is a schematic side view of a further, third embodiment of support bracket for the awning of
FIG. 1
;
FIG. 5
is a schematic side view of a fourth embodiment of support bracket for the awning of
FIG. 1
;
FIG. 6
is a detailed top perspective view of the first embodiment of support bracket of
FIG. 2
;
FIG. 7
is a detailed side elevation view of the support bracket of
FIG. 6
;
FIG. 8
is a detailed side elevation view of the second embodiment of support bracket of
FIG. 3
;
FIG. 9
is a detailed bottom perspective view of the second embodiment of support bracket of
FIG. 8
;
FIG. 10
is a cross-sectional view of the first embodiment of support bracket, taken along line X—X in
FIG. 7
;
FIG. 11
is a is a front elevation view of an optional alternative embodiment of the bushing of the support bracket of
FIGS. 7 and 10
;
FIG. 12
is a vertical cross- sectional view of the bushing of
FIG. 11
;
FIGS. 13 and 14
are perspective view from opposite sides of the bushing of
FIG. 11
;
FIG. 15
is a vertical cross-sectional view of the awning of
FIG. 1
in a retracted position;
FIG. 16
is a top elevation view of one of the articulated arms of the awning of
FIG. 1
in a retracted position;
FIG. 17
is an elevation view of the arm of
FIG. 16
;
FIGS. 18 and 19
are perspective view from opposite sides of the arm of
FIG. 16
;
FIGS. 20 and 21
are perspective view from opposite sides of a first, rear end plug element of a rear section of the arm of
FIG. 16
;
FIG. 22
is a perspective view of a second, front-end plug element of a rear section of the arm of
FIG. 16
, forming part of the central pivot swivel;
FIG. 23
is a perspective view of a third, rear end plug of a front section of the arm of
FIG. 16
, forming part of the central pivot swivel;
FIG. 24
is a perspective view of a fourth, front-end plug of a front section of the arm of
FIG. 16
;
FIG. 25
is a vertical cross-sectional view, taken along line XXV—XXV in
FIG. 26
, of the front-end plug of the front arm section of
FIG. 24
;
FIG. 26
is an enlarged fragmentary elevation view of the front-end plug of the front arm section of
FIG. 24
;
FIG. 27
is a perspective fragmentary view of the rear section of the arm of
FIG. 16
, with the rear section partly broken away to show its connection to the rear end plug of
FIGS. 20 and 21
, inserted into it;
FIG. 28
is a front perspective view of an outdoor weather sensor unit which can be mounted on the front of the front bar of the awning of
FIG. 1
;
FIG. 29
is a front perspective view of an indoor control unit which can be in communication with the weather sensor unit of
FIG. 28
;
FIG. 30
is a schematic representation of the circuitry of the outdoor weather sensor unit of
FIG. 28
;
FIGS. 30
a
and
30
b
are schematic representations of the circuitry of an alternative embodiment outdoor weather sensor unit;
FIG. 31
a
is a schematic representation of the circuitry of an alternative embodiment low voltage section of the indoor control unit;
FIG. 32
is a schematic reprensentation of the high voltage section of the circuitry of the indoor control unit of
FIG. 29
;
FIG. 32
a
is a schematic representation of the circuitry of an alternative embodiment high voltage section of the indoor control unit;
FIG. 33
is a flow chart of the operation of the processor of the outdoor weather sensor unit of
FIG. 28
;
FIG. 34
is a flow chart of the main program operation of the indoor control unit of
FIG. 29
;
FIG. 35
is a flow chart of the programming mode operation sub-routine of the indoor control unit of
FIG. 29
;
FIG. 36
is a flow chart of the installation mode operation sub-routine of the indoor control unit of
FIG. 29
;
FIG. 37
is a flow chart of the manual mode operation sub-routine of the indoor control unit of
FIG. 29
;
FIG. 38
is a flow chart of the auto mode operation sub-routine of the indoor control unit of
FIG. 29
;
FIG. 39
is a top perspective view of an optional hand-held wireless remote control transmitter which can be used to operate the indoor control unit of
FIG. 29
;
FIG. 40
is a flow chart of the operation of the remote control transmitter of
FIG. 39
; and
FIG. 41
is a schematic representation of the circuitry of the hand-held remote control transmitter of
FIG. 39
;
FIG. 41
a
is a schematic representation of the circuitry of an alternative embodiment hand-held remote control transmitter;
FIG. 42
is a schematic representation of the arrangement of the devices used with the awning control system;
FIG. 43
is a schematic representation of an alternative arrangement of the devices used with the awning control system;
FIG. 44
is a schematic representation of another alternative arrangement of the devices used with the awning control system.
In these Figures, corresponding parts in different embodiments are referred to by corresponding names and by the same last two reference numerals.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
shows a retractable arm awning
1
of the general type with which the present invention is concerned. The awning
1
of
FIG. 1
has a wall mount cassette
3
housing a roller
5
from which a fabric cloth
7
in the extended position of the awning is extending and supported by a collapsible support system comprising a front bar
9
connected to a front edge of the fabric cloth
7
and two collapsible arms
11
,
13
. Each of the collapsible arms
11
,
13
is hingeably mounted from a corresponding arm support bracket
15
and
17
respectively and comprises first and second pivoting arm sections
19
,
23
and
21
,
25
respectively. Each of the first and second arm sections are joined by a central pivot swivel
27
,
29
respectively and the second arm sections
21
,
25
are hingeably joined to the rear side of the front bar
9
. The front bar
9
preferably, but not necessarily, is shaped as a lid to close the opening
31
in the cassette
3
from which the fabric cloth and collapsible frame extend, when the awning is in a retracted position.
The awning of
FIG. 1
preferably includes some mechanism for adjusting the angle
33
at which the awning extends from a building wall (not shown).
FIGS. 2 through 5
schematically show different forms of arm support brackets as referred to by numerals
15
,
17
in FIG.
1
.
FIG. 2
represents a first embodiment of arm support bracket
115
having a base part
35
and a link
37
pivotally attached thereto by means of pivot pin
39
. The link
37
has means for pivotally attaching a first arm section
19
or
23
as will be discussed below but for clarity such means are deleted from
FIGS. 2 through 5
. A screw spindle
41
, upon rotation by a suitable tool in either of two opposite rotational directions, adjusts the angle
47
between the vertical and the link
37
and thereby the angle of extension
33
as indicated in FIG.
1
. The base part
35
has a square recess
49
at its rear end which can be attached over a square section bar extending along the width of the awning (not shown, but conventional in awnings).
FIG. 3
shows a slightly modified second embodiment of support bracket
215
which is generally identical to that of
FIG. 2
, but for the addition of a gear box
51
with an eyelet coupler
53
to be driven by an extension crank rod (not shown, but conventional in the operation of awnings). Driving the screw spindle
41
through gearbox
51
will allow ready angular adjustments by a conventional crank rod from a remote position that is convenient to the operator, rather than having to revert to tools.
FIG. 4
shows a further third embodiment of arm support bracket
315
, which is generally very similar to the basic bracket
115
of FIG.
2
. Support bracket
315
uses a different form of base part
55
, which attaches directly to a building wall or to the structure of a wall mount cassette (numeral
3
in
FIG. 1
) without using any square section bar, such as in the previously described embodiments. In all other respects the angular adjustment through a screw spindle
41
is similar to that of
FIGS. 2 and 3
. Likewise the support bracket
315
of
FIG. 4
could be modified with a gearbox
51
such as shown in
FIG. 3
for the second embodiment
215
.
Finally
FIG. 5
shows as a fourth embodiment yet another form of support bracket
415
, which does not use a screw spindle for angular adjustment. Support bracket
415
shown with a similar base part
55
as the bracket of
FIG. 4
could alternatively also be provided with a base part
35
such as the bracket of
FIGS. 2 and 3
. The angular adjustment of the link
37
of bracket
415
is effected by means of a lockable gas spring
57
, which has one end attached to the bushing
45
and another end pivotally attached to a suitable fixed structure such as the building wall or to the base part
55
. Locking gas springs of a suitable type are obtainable under the trade designation KALLER from Strömsholmen AB of Sweden or under the trade designation BLOC-O-LIFT from Stabilus of Germany. Such lockable gas springs not only provide the appropriate angular adjustment of the link
37
but also provide for cushioning of any forces acting on the awning in its extended position. Means for cushioning can also be incorporated in the bushing
45
, but this will be described in reference to FIG.
10
.
FIGS. 6 and 7
are a perspective top view and a side elevation respectively of the support bracket
115
of FIG.
2
. The same reference numerals are used to denote the same parts. It is seen from
FIG. 6
that the screw spindle
41
has a polygonal driving head
42
at a forward end protruding or reachably exposed through the bushing
45
. Such a polygonal driving head
42
can be a hexagonal cavity which can be driven by a regular allen key wrench, but clearly other driving ends for other convenient tools known to the skilled person can be selected.
The bushing
45
is further shown to have a body
59
and a pivot pin
61
, which conveniently can be screw threaded in the body
59
to be removable and hence be provided with a polygonal driving head or cavity. The link
37
is provided with a bearing section
63
with a through bore
65
for receiving a pivot pin for hingeably connecting the first pivoting arm sections (
19
or
23
in
FIG. 1
) of a collapsible awing arm (
11
or
13
in FIG.
1
).
The link
37
of an awning can be made in right-hand and left-hand versions with the through bore
65
on different sides depending in the arc of movement of the awning arm, but it is also conceivable to use a single type of link with a through bore such as
65
) on each opposite side.
FIG. 7
shows a side elevation of support bracket
115
generally similar to the embodiment of the schematic view of FIG.
2
. Here it is seen that the screw spindle
41
can effectively define two sections
67
and
69
. The first section
67
can be provided with a male screw thread and engage a female screw thread in the bushing
45
. The second section
69
can have a non-circular cross section for driving engagement by either a tool or other driving means. It is further seen from
FIGS. 6 and 7
that the rear end of the base part
35
is provided with screw fasteners
71
,
73
spanning across the open ended square recess
49
for clampingly forcing the opposite legs
75
,
77
together on a square bar or the like (not shown, but conventional) to attach the support bracket.
FIGS. 8 and 9
show a side view and a perspective bottom view, respectively, of the second embodiment of support bracket
215
, also shown schematically in FIG.
3
. Basically the embodiment of
FIGS. 8 and 9
is identical to that of
FIGS. 6 and 7
, except for the addition of the gear box
51
engaging the screw spindle
41
and allowing adjustment thereof by driving the eyelet coupler
53
. The reference numerals in
FIGS. 8 and 9
are otherwise used identically to those in
FIGS. 2
,
6
and
7
. It should be noticed in this regard that an existing embodiment according to
FIGS. 6 and 7
can be modified by the addition of a gearbox
51
to the embodiment of
FIGS. 8 and 9
.
FIG. 10
is a cross section of the support bracket
115
of the embodiment of
FIG. 7
in the direction of arrows X—X and serves to illustrate a first optional form of bushing
145
suitable to replace any of the bushings
45
as described with respect to
FIGS. 2 through 9
. The bushing
145
comprises in a concentric arrangement a rigid inner bushing
147
, a resilient intermediate bushing
149
and a rigid outer bushing
151
. The outer bushing
151
carries female screw thread for engaging the male screw thread
67
of the screw spindle
41
. The male screw threaded portion
67
of the screw is however freely movable through the inner bushing
147
, which is pivotally retained in the link
37
by opposite screwed-in pivot pins
61
,
62
.
Any forces that act on the link
37
in the axial direction of the screw spindle
41
will be cushioned by the resilient intermediate bushing
149
and thereby would prevent damage to the screw spindle or its mounting in the base part
35
. With respect to the mounting of the screw spindle
41
in the base part
35
,
FIG. 10
also serves to illustrate a feature shared in common with the other embodiments but not yet visible in any of the previous illustrations. The second section
69
of the screw spindle
41
, having a hexagonal cross-section for engagement by the gearbox
51
or the like drive means, is further provided with a ball shaped head
79
which is engaged in an axial cavity of the transverse pin
43
. An intermediate neck portion
81
can extend from the cavity and be position therein through an axial slot coextending with the axial cavity in the transverse pin
43
. Once engaged in the cavity of the transverse pin
43
, the ball shaped head
79
is retained therein by a locking screw
83
.
FIGS. 11 through 14
show yet another second optional embodiment
245
for the bushing (generally numbered
45
in FIGS.
2
through
9
). It is sometimes desirable that a particular adjusted angle of extension (angle
33
in
FIG. 1
) and hence the angle of link
37
(angle
47
in
FIGS. 7 and 8
) is cancelled when the collapsible arms (
11
,
13
in
FIG. 1
) reach the retracted position, so that the front bar (
9
in
FIG. 1
) may abut against and close the cassette opening (
31
in
FIG. 1
) in a predefined angular orientation. One such mechanism is described in GB 2042058 and uses a transversely movable locking bolt which is moved by the awning arm through a linking rod. It has been found that transverse movement of such a locking bolt can be somewhat difficult if this is at the same time also forced against the screw spindle element. The bushing arrangement
245
of
FIGS. 11 through 14
can overcome this drawback and would also result in a very compact arrangement. To this end the bushing
245
has an inner bushing
247
and a concentric hollow outer bushing
251
. Accommodated in a cavity of the inner bushing is threaded nut
249
adapted to engage the screw-threaded section
67
of the screw spindle
41
. The nut
249
as best shown in
FIG. 12
is also contoured to allow accommodation within the hollow interior of the hollow outer bushing
251
. The inner bushing
247
is provided with an opening
253
large enough to allow unhindered axial movement of the screw spindle
41
, but small enough to prevent passage of the nut
249
. The outer bushing
251
is provided with a first perimeter opening
255
of a size large enough to allow passage of the nut
249
. The outer bushing
251
is also provided with a second perimeter opening
257
on an opposite side and aligned with the first perimeter opening
255
. The second perimeter opening
257
is of a size large enough to allow certain relative rotational movement of the outer bushing
251
in respect of the inner bushing
247
with the screw spindle
41
in position and extending through the second perimeter opening
257
. All of
FIGS. 11 through 14
show the bushing element
247
and the outer bushing
251
. If upon retraction of the awning the outer bushing
251
were rotated from the position shown in
FIG. 12
to a position in which the nut
249
could escape through the first perimeter opening
255
, then the locked position of the link (
37
in
FIGS. 2 through 10
) would be cancelled for the purpose described herein above. To this end the outer bushing
251
may be provided with a flange portion
259
in one of its axial ends, from which flange portion a lever arm
261
may extend (see in particular FIGS.
13
and
14
). The lever arm
261
may have an opening for engagement by a linking rod or the like (not shown, but known to the skilled person from GB 2042058) operatively connecting it to a confronting awning arm. Although the angular rotational movement of the outer bushing
251
may optionally be limited by the size of the second perimeter opening
257
and the screw spindle
41
extending therethrough it may also be convenient to have a separate indexing means for this. As shown in
FIGS. 11
,
13
and
14
such indexing means may comprise one or more radially extending pins
265
,
267
on the inner bushing
27
and one or more corresponding annular recesses
269
,
271
on the outer bushing
251
.
FIG. 15
shows a cross section through one form of awning according to the present invention, which is shown in a retracted position. In this position the front bar
9
acts as a lid to close the forward opening of cassette box
3
, which houses the entire awning mechanism in its retracted position. It is seen that the cassette
3
houses a roller
5
on which the awning cloth is wound. A square section bar or rod
85
is used in this embodiment to mount the various awning components, notably the arm support brackets.
A wall mount bracket
87
is used to fix the square section bar
85
in position with respect to a vertical building surface (not shown, but conventional and known to the skilled person). The square bar
85
further receives at least two base parts
35
of the appropriate arm support brackets (
15
and
17
in FIG.
1
).
FIG. 15
also illustrates a version of awning incorporating a lockable gas spring
57
such as schematically shown in the embodiment of FIG.
5
. This gas spring
57
is of an appropriate type as supplied by the firms of Stabilus or of Strömsholmen AB is of a variety that can be locked in any desired position of telescopic adjustment in a manner commonly found in adjustable office seats and typing chairs. Further
FIG. 15
shows the attachment of the front bar
9
to the second section
25
of the collapsible awning arm. To this end the second section
25
carries a front pivot pin
89
onto which an arcuate mounting plate
91
is hingeably mounted. The mounting plate is affixed by suitable fasteners (not shown but conventional) to a correspondingly inwardly arcuate rear surface of the front bar
9
. The abutting arcuate surfaces of the mounting plate
91
and the front bar
9
allow for accurate angular adjustment of the front bar
9
, so that it closes the cassette
3
in the correct orientation.
Also shown in
FIG. 15
is another eyelet coupler
92
through which the awning can be driven into an extended position or from an extended position to a retracted position by means of a conventional crank rod (not shown). The eyelet coupler
92
through a shaft and an appropriate gear transmission drives the roller
5
in a conventional manner to wind or unwind the awning cloth. Extension of the awning cloth will further be promoted in that the collapsible awning arms are resiliently biased towards the extended position as will be further explained herein below. The skilled person will also instantly recognise that the roller
5
can be driven by any electric motor, such as through a tube-type motor or the like. Suitable motors are widely available for this purpose from amongst others the firms of: ELERO Antriebs-und Sonnenschutztechnik GmbH, Becker-Antriebe GmbH or SOMFY.
For a description of a suitable collapsible arm for use in a collapsible frame according to the invention reference will now be made to
FIGS. 16
though
27
.
FIG. 16
shows a top plan view of a collapsible awning arm corresponding to awning arm
13
of FIG.
1
.
Arm
13
has a first pivoting section
23
and a second pivoting section
25
. The first and second pivoting sections are joined to one another by a central pivot swivel
29
and the front pivot pin
89
connects mounting plate
91
to an opposite end of the second pivoting section
25
.
An end of the first arm section
23
opposite of the central pivot swivel
29
carries a forked end
93
for hingeably attaching to the bearing section
63
of any of the arm support brackets of
FIGS. 2 through 9
. In this regard a hinge pin (not shown, but conventional) will be inserted through respective openings
95
,
96
in an aligned arrangement with the through bore
65
of one of the arm support brackets
115
,
215
,
315
or
415
. The first and second arm sections
23
,
25
each comprise a length of tubular profile
97
,
99
respectively, which can each be of an appropriate length in relation to the desired drop of the awning and the extended length of the awning cloth (
7
in FIGS.
1
and
15
). The variability of the arm length is indicated by interruptions of the tubular profiles
97
and
99
in
FIGS. 16 through 19
.
The forked end
97
is in the form of a first end plug element
101
, which partly engages into the hollow interior of the tubular profile
97
. The central pivot swivel
29
is an assembly of second and third plug elements
103
,
105
. The front pivot pin
89
and mounting plate
91
are hingeably mounted on yet another, fourth plug element
107
.
FIG. 17
shows a front elevation of the awning arm of FIG.
16
and
FIGS. 18 and 19
show perspective views of the same awning arm from opposite directions.
FIG. 17
allows the recognition of spring tensioned flexible fourth plug element
109
which extends around the central pivot swivel and which biases the first and second arm sections
23
,
25
towards a straightened longitudinally aligned position. The flexible fourth plug element
107
can be spring tensioned by one or more tension springs housed in one or each of the tubular profiles
97
and/or
99
in a conventional manner. Suitable arrangements for biasing awning arms into an extended position are described, for example, in GB 1.175.723; EP 0.125.727; EP 0.489.186 and EP 0.795.660. In particular these documents show the arrangement of tension springs and the use of different forms of flexible elements, such as cables; chains and flexible belts or strips. The skilled person may additionally be aware of still further suitable constructions and further description is considered therefore to be redundant.
FIGS. 17 and 19
in particular show that the arcuate mounting plate
91
is provided with vertically extending arcuate slots
111
,
113
. The slots
111
,
113
can receive fasteners for adjustably attaching the front bar
9
(
FIGS. 1 and 15
) to the mounting plate
91
.
FIGS. 20 and 21
show perspective views from opposite directions of the first end plug element
101
, before it is mounted in the tubular profiles (
97
in FIGS.
16
through
19
). Such a component can be conveniently formed as a moulding in metal or optionally plastic. The first end plug
101
includes a plug-in end
121
, which can additionally be provided with anchoring openings
123
for attachment of an arm biasing tension spring (not shown, but described in GB 1.175.723; EP 0.125.727; EP 0.489.186 and EP 0.795.660). Also provided on the plug in end
121
is a generally T-shaped channel arrangement
125
which is in communication with an opening
127
. The opening
127
will be in an exposed position after mounting of the first end plug
101
in the tubular profile
97
. The T-shaped channel arrangement
125
can be extended along the edges of the plug-in end at
129
and
131
. The opening
127
and channel arrangement are for a purpose to be explained in reference to
FIG. 27
below.
FIG. 22
shows the second plug element
103
which forms part of the central pivot swivel
29
. The second end plug element
103
is provided with a T-shaped channel arrangement
133
similar to that of the first plug element described in reference to
FIGS. 20 and 21
. The channel arrangement
133
is on a similar plug-in end
135
and communicates with an exposed opening (similar to
127
of FIGS.
20
,
21
but not visible in the view according to FIG.
22
). It is further apparent from
FIG. 22
that the second plug element
103
is provided with a hinge body
137
having a central hinge bore
139
for co-operation with the third plug element
105
illustrated in FIG.
23
.
The third plug element
105
illustrated in
FIG. 23
is provided with a plug in end
161
which is generally similar to the plug-in end
135
of
FIG. 22
, but shown from an opposite side. A similar T-shaped channel arrangement
163
is provided on the plug-in end
135
, but most of it is positioned on the reverse side, which is not visible in the view of
FIG. 23
Also, in the third plug element
105
the channel arrangement will be communicating with an opening similar to opening
127
of
FIGS. 20 and 21
but this again is hidden from view in FIG.
23
. Since these features are generally identical to those already described in reference to
FIGS. 20 through 22
, and will be further explained in reference to
FIG. 27
, further description at this point is considered unnecessary.
FIG. 23
also shows that element
105
is further provided with hinge ears
165
,
167
for receiving the hinge body
137
therebetween. Further, the hinge ears
165
,
167
are each provided with a relevant opening
169
,
176
for alignment with the central hinge bore
139
whereupon a conventional hinge pin (not shown) can be inserted to hingeably connect the second and third plug elements
103
,
105
.
FIGS. 24 through 26
show an assembly of the fourth plug element
107
and mounting plate
91
.
FIG. 24
generally also shows the front pivot pin
89
which can have an additional angular compensation feature that will be explained in reference to FIG.
25
.
FIG. 24
further shows that the fourth plug element
107
also has a plug-in end
173
by which it can be inserted into the tubular profile
99
, which is partly broken away to show this. The plug-in end
173
is again substantially similar to those described in reference to the structures of
FIGS. 20
though
23
and further features thereof will be explained in reference to FIG.
27
. The exposed portion of the fourth plug element
107
as shown in
FIG. 24
also has a pivot pin receiving protrusion
175
received between upper and lower hinge ears
177
,
179
extending from the rear side of the mounting plate
91
and held together by the front pivot pin
89
.
FIG. 26
shows an enlarged fragmentary front elevation of the fourth plug element
107
and mounting plate
91
assembly as represented in FIG.
17
and
FIG. 25
shows a cross section through the same assembly in accordance with the line XXV—XXV in FIG.
26
.
FIG. 25
in particular shows the angular compensation feature for the front pivot pin
89
. The front pivot pin
89
in this regard includes a central axle
181
which has a screwdriver slot
183
at its bottom end. The axle
181
is engaged in a collar
185
by means of a male screw thread on the axle
181
and female screw thread on the inner bore of the collar
185
. The collar
185
is both rotatably and axially pivotally held by its upper outer circumference with which it is engaged in a bore of the lower hinge ear
179
. It is possible to retract (or engage) the central axle
181
from (or into) engagement with the upper hinge ear
177
by unscrewing (or screwing home) the axle
181
with respect to the collar
185
. In the upper hinge ear
177
there is engaged a transverse angle compensating bearing element
187
which has a bearing cavity for rotatably receiving the upper end of the central axle
181
. The bearing element
187
is generally formed as a cylindrical body with its outer circumference mated to a horizontal bore in the upper hinge ear
177
. The bearing element
187
is horizontally slidable in respect of the upper hinge ear
177
. This results in some limited angular lost motion between the mounting plate
91
and the front awning arm section
25
. Conveniently the amount of lost motion is about 7 degrees, which would enable to cope with most of the misalignments encountered with the front bar
9
and the cassette
3
upon full retraction of the awning. The skilled person can devise alternative angle adjustment means for adjusting the angle of the mounting plate
91
in respect of the front pivot
89
and the previously described arrangement is nothing more than one possible solution.
FIG. 27
illustrates a novel technique for affixing the plug-in ends of the plug elements to the ends of the tubular profiles. Although
FIG. 27
shows this in particular for the first end plug element
101
and the first tubular profile
97
a similar arrangement will be used for the second, third and fourth plug elements
103
,
105
,
107
as well as for the second tubular profile
99
. It has been known for awnings to affix such plug element by means of glue or adhesives but it has so far always been necessary to apply the glue before assembly of the plug and profile parts. This has made control over the glue connection very difficult in that too small an amount of glue was bound to be scraped off and removed from the critical areas. An excessive amount of glue has likewise resulted in ineffective connections and in an uneconomic use of usually expensive adhesive compositions. According to the present invention the plug element
101
is first inserted into an end of the tubular profile
97
as shown in
FIG. 27
, but yet without adhesive material. Only after assembly a suitable glue or adhesive is injected through opening
127
(see
FIGS. 20 and 21
) and a bead of glue or adhesive
189
is formed in the T-shaped channel formation
125
. This has resulted in a much improved distribution of the adhesive material as well as in a more economic use thereof.
FIGS. 28 through 38
illustrate a novel arrangement for the automatic control of electrically operated awnings.
FIG. 28
shows a weather sensor unit
421
for mounting onto the front bar of awning (front bar
9
in FIGS.
1
and
15
). The sensor unit
421
on its front face carries a wind sensor
423
in the form of a resiliently movably mounted wind catching body, shaped as a hollow housing. A first electronic movement sensor such as a motion switch sold by Assemtech Europe Ltd under part number MS
24
is incorporated into the hollow wind catching body
423
. The sensor unit
421
further houses a solar panel
425
which can extend to both sides of a central housing
427
. The solar panel charges an accumulator or battery (
477
in FIG.
30
), which forms the power supply for the entire sensor unit. Further, the sensor unit
421
houses a water sensor
429
for sensing rain, a light sensor and a temperature sensor which will be further identified in reference to
FIG. 30
which shows the electronic circuit of the sensor unit
421
. Optionally, a shock sensor may additionally be included in the sensor unit
421
.
Further the sensor unit
421
includes an antenna or the like for wireless transmission of parameter values to an indoor control unit.
FIG. 29
shows an indoor control unit
431
having a display device
433
for displaying parameter values, which may in part have been transmitted to it from the outdoor weather sensor unit
421
. The control unit
431
also has a number of buttons for selecting different functions and for making adjustments. The programming buttons for adjustments of threshold values are normally covered by a pivotable lid
435
. With the pivotable lid
435
closed, only a limited number of buttons is exposed and these include a button
437
for selecting the mode of the display device
433
, and an auto/manual mode selection button
439
, a stop button
441
for interrupting the operation of the control unit and preferably somewhat larger buttons for manually selecting deployment or extension
443
and for manually selecting retraction of the sun protection device
445
. Adjustments of various settings can be obtained by a number of buttons behind the pivotable lid
435
. These include selector buttons for setting the sensitivity by changing a threshold value of the wind sensor
447
, the sun sensor
449
, the optional shock sensor
451
and a programming enter button
453
. After selection each of these switches combines with a tumbler switch
455
for either increasing or decreasing the sensitivity of the selected sensor. By subsequently actuating the enter button
453
any change in sensitivity threshold can be stored. The adjusted settings are subsequently transmitted from the control unit
431
to the outdoor sensor unit
421
. The wireless transmission between the units
421
and
431
effectively eliminates any requirement for cabling between these units and hence significantly promotes an efficient installation of the awning as well as an improved reliability.
The control unit
431
additionally controls the power supply to an electric motor for operating the awning as will be discussed in reference to FIG.
32
. Further details of the weather sensor unit
421
will become apparent from a discussion of its circuitry shown in FIG.
30
and those of the control unit
431
from a discussion of its circuitry shown in
FIGS. 31 and 32
.
FIG. 30
shows the circuitry of the outdoor weather sensor unit
421
which includes a shock sensor
461
. The shock sensor determines movement of a front bar (
3
in
FIGS. 1 and 15
) which may go beyond the notice of a motion sensor
463
(for wind sensor
423
). Also included in the circuit of
FIG. 30
are a light sensor
465
, a water sensor
467
for detecting rain and a temperature sensor
469
for assisting the light sensor in determining sunshine levels. Each of these sensors feeds a processor
471
which decides, on the basis of stored threshold values, whether or not the awning will be operated to extend or to retract. The processor
471
to this end communicates with a memory device
472
and a transceiver
473
, which is connected to an antenna
475
for radio frequency signals. Other forms of wireless transmissions are conceivable and these would include infra-red or ultra-sound, but in the environment of an outdoor awning some preference is given to radio frequency waves and hence the presence of an antenna
475
, which can conveniently be incorporated on a printed circuit board and as such may be positioned behind the solar panel
425
of the sensor unit
421
. The memory device
472
preferably is an EEPROM (electronically erasable programmable read-only memory) for storing threshold values for the sensor readings.
The solar panel
425
will continuously charge, depending on the ambient light conditions, an accumulator
477
which will also take care of the temporary power requirements of the sensor unit
421
. The accumulator
477
preferably is a Nickel Metal Hydride (NiMH)-type battery. NiMH battery chemistry stores up to 40% more power than conventional Nickel Cadmium (NiCd) rechargeable batteries and can deliver this power much more quickly. NiMH batteries unlike NiCd have no memory effects, they will store almost the same amount of power for their entire lifetime. NiMH rechargeable batteries last through 500-1000 recharge/discharge cycles and are considered perfect for high drain electronics. Temporary power requirements thereby may exceed the instantaneous capacity of the solar panel. Preferably a charging circuit between the solar panel
425
and the accumulator
477
includes a DC to DC step-up converter. A preferred form of step-up converter for use with solar panels and NiMH-type accumulators uses one or two MOSFET semiconductor elements in combination with a Schottky diode. As discussed above the motion sensor
463
incorporated in wind sensor
423
can be an omni-directional motion switch MS
24
from Assemtech Europe Ltd. Alternatively the wind sensor
423
can be in the form of a piezo element, which can be regarded as a voltage source with a large capacity. An appropriate amplifier circuit ensures that strongly varying signals, such as noise of air moving past the piezo-sensor, cause pulses which lower the voltage on an exit capacitor. The higher the speed of wind, the lower the voltage of the capacitor. This output is connected to the processor
471
. The shock sensor
461
conveniently can be a lesser sensitive motion switch and preferably is a device sold by the Comus Group of companies as their part number CM 4400-1.
FIGS. 30
a
and
30
b
show a circuit arrangement alternative to that of FIG.
30
. Like components have been indicated by similar reference numerals with a suffix “a”. Shock sensor
461
a
is connected to the “SHOCK” terminal of central processing unit
471
a
. Wind and motion sensor
463
a
(
423
in
FIG. 28
) is a piezo sensor and connects to the “WIND” terminal of central processor
471
. Light sensor
465
a
, water (or rain) sensor
467
a
(
429
in
FIG. 28
) and temperature sensor
469
a
are positioned conveniently on a separate sensor circuit board, the circuit of which is illustrated in
FIG. 30
b
. The circuit of
FIG. 30
b
connects to the circuit of
FIG. 30
a
through a 12-pins male and female connectors “HDR
—
12”.
Also shown in
FIG. 30
b
is a further connector “HDR
—
6”, which connects to the connector “HDR
—
12”. This further connector “HDR
—
6” is a Flash program connector for the externally writable data memory integrated in processor unit
471
a
. This memory replaces the external memory device
472
of the
FIG. 30
embodiment. A transceiver unit
473
a
connects to antenna
475
a
. Particularly advantageous is the “Low Voltage Solar Converter Unit”, which connects the solar panel
425
a
to a battery assembly
477
a
. The “Low Voltage Solar Converter” includes a step-up DC-to-DC converter (sometimes also called a voltage increasing chopper). The main components of the step-up converter are: inductor/inductance L
4
; semiconductor switch T
4
and supplemental N-channel MOSFET T
2
; diode D
1
(Schottky ZHCS 750) and capacitor/capacitance in the form of high capacity elco C
23
compensated for low resistance by additional capacitors C
19
and C
20
.
Semiconductor switch T
4
operates the step-up converter at those times when the voltage is too low to operate the MOSFET switch T
2
. Switch T
4
is operated by an oscillator circuit as indicated in
FIG. 30
a
by a dash-dotted box. The output of the oscillator connects to the “STARTUP_OSC>>” connector of the step-up converter where Schottky diode D
3
(ZHCS750) adds the output voltage of the solar panel
425
a
to the pulsed voltage generated by the oscillator. The resulting voltage is offered to the base of T
4
.
As soon as the voltage offered to the step-up converter is high enough for the MOSFET switch T
2
to operate, the oscillator output is grounded through semiconductor T
3
of the oscillator circuit. Then the MOSFET T
2
is controlled from the “N_GATE>>” output of the central micro processor
471
a
and a further P-channel MOSFET T
1
is controlled from the “P_GATE>>” output of the processor
471
a
to take over from the Schottky diode D
1
. The P and N gates of the processor
471
a
are software driven.
In this manner a particularly advantageous step-up converter has been obtained. The alternative use of semi-conductor switches T
4
and T
2
provides for a register or compound step-up converter that has optimal characteristics for each of a low voltage and a higher voltage range.
The provision of Schottky diode D
3
enables to offer an as high as possible voltage to the base of the low voltage semiconductor switch T
4
. The additional MOSFET switch T
1
, which is positioned in parallel to diode D
1
, allows to eliminate the losses which normally occur in diodes such as D
1
.
FIG. 31
shows the low voltage circuitry of the indoor control unit
431
which includes a processor
481
connected to an oscillator
483
. Further the processor
481
is connected to the display device
433
through a data bus
482
and 8-bits latches
484
and also to an EEPROM (Electronically Erasable Programmable Read-Only-Memory)
485
. Optionally but not necessarily the circuitry of
FIG. 31
can be provided with test and/or programming connectors such as
487
,
489
and
491
. Further an array of light emitting diodes (LED's)
493
may be provided for illumination of the display
433
. For connection to the high voltage circuitry there is an 8-pins male connector
495
.
FIG. 31
a
shows an alternative circuit arrangement to the low voltage circuitry of FIG.
31
. Similar components have been indicated by like reference numerals carrying a suffix “a”. Switches SW
1
through SW
12
w
are similar to those in FIG.
31
and generally correspond to the buttons and switches shown in
FIG. 29
on the control unit
431
as follows:
SW
1
=
447
(wind)
SW
2
=
437
(display)
SW
3
=
446
(installers programming switch)
SW
4
=
449
(sun)
SW
5
=
439
(auto/manual)
SW
6
and SW
7
=
455
(sensitivity +and −)
SW
8
=
451
(shock)
SW
9
=
453
(enter)
SW
10
=
443
(extension/roll out)
SW
11
=
441
(stop/interrupt)
SW
12
=
445
(retraction/roll in)
A processor
481
a
is responsive to software including steps according to any one of the flow charts according to
FIGS. 34-37
and through a data bus
482
a
is connected to an EEPROM device
485
a
and a LCD-display
433
a
. The LCD display
433
a
is controlled through six 8-bits latches
484
a
. The circuit of
FIG. 31
a
further includes a number of optional test or programming connectors
487
a
,
489
a
,
491
a
, of which the latter is intended for the display device
433
a.
Also shown in
FIG. 31
a
is an additional BUZZER, which signals the execution of a programming or adjusting step to a user. The component “U3” in
FIG. 31
a
and “NEWSHAPE” in
FIG. 31
represents a temperature sensor for measuring the indoor temperature.
FIG. 32
shows the high voltage section of the circuitry of the control unit
431
with a corresponding 8-pins female connector
496
for connection to the low voltage section. The high voltage or power section has a 220V mains supply
501
, an earth connector
503
, a motor current connector for retraction
505
and a motor current connector for extension
507
.
Additional motor control circuitry is normally integrated in the conventional drive motor units but could alternatively also be integrated on the circuit board of
FIG. 32
beyond the connectors
505
and
507
. This is optional and depends on the type of motor unit used.
Further the high voltage circuitry of
FIG. 32
includes a transformer
509
and a transceiver
511
and antenna
513
for communication with the sensor unit
421
.
FIG. 32
a
is generally similar to the previously disclosed high voltage power section circuit of FIG.
32
. Again an 8-pins connector
496
a
connects to the printed circuit board of the low voltage circuitry of
FIG. 31
a
at
495
a
. Like components have been designated by like reference numerals provided with the suffix “a”.
FIG. 33
shows a flow chart for the processor
471
of the sensor unit
421
of
FIGS. 28 and 30
. In step
601
a wake-up signal is produced which initializes the processor
471
in step
603
. In step
605
the processor
471
determines whether or not the sensor unit
421
is in a programming mode. If it is not, step
607
measures the amount of light, step
609
measures the temperature, step
611
determines the presence of wind, step
613
determines the presence of shocks and step
615
determines the presence of rain by use of the various sensors described hereinabove. Subsequently, step
617
compares the measurements with the predefined thresholds.
Since it is conceivable that an awning or the like window covering with a wireless transmitting sensor unit as disclosed is going to be used in the vicinity of another similar device, it is desirable that each of such devices would only respond to its associated control unit and not to any other transmitters or control units in its neighborhood. Therefore each control unit
431
will be given an individual one of a number of different channels. Upon installation it will then be necessary for the transmitter of the sensor unit to identify itself to its respective control unit. This is why step
605
checks for the presence of a programming instruction. If this is detected, step
619
requests transmission of address information from the control unit and with step
621
is set to receive channel information from the control unit
431
. Such programming instructions can be given by short-circuiting the conductive contacts of the water/rain sensor (
429
in
FIG. 28
;
467
in FIG.
30
), which can be recognised by the processor
471
as a programming instruction. If step
623
determines that transmission channel information is not received within a specified delay, step
625
will return the sensor unit
421
to its sleep mode. If the specified delay is not found to have lapsed by step
623
, then step
627
will continue to look for transmission channel settings until step
629
continues with a confirmation of such setting or until step
623
determines the lapse of the predefined delay for receiving such settings. Step
627
thus checks the receipt of channel settings and repeats steps
621
and
623
for as long as the programming instruction is valid. Once channel information has been received, step
629
confirms such receipt to the control unit
431
and step
631
takes the address information from the received channel settings transmission. Step
632
then stores the channel address in the memory device (EEPROM)
472
of the sensor unit
421
. After this step
633
returns the sensor unit
421
to its sleep mode. Returning now to step
617
, which compares the sensor values with the stored thresholds in the memory device ( EEPROM)
472
, if this determination does not indicate any necessary activity (that would result from exceeding of any of the thresholds) steps
635
and
637
will return the sensor unit
421
to its sleep mode as long as a predefined period of time (i.e. 1 to 5 minutes) has not passed. As soon as step
635
determines the lapse of the predefined time interval it communicates with the control unit
431
through steps
639
,
641
and
643
. Also if the determination at step
617
indicates measurements surpassing the pre-set threshold; then also the sensor unit
421
communicates with the control unit
431
through steps
639
,
641
and
643
. Upon such communication, step
645
checks whether a response from the control unit
431
is received within a pre-set time frame and if not it will return the sensor unit
421
to its sleeping mode. If step
645
and
649
have determined that a message has been received from the control unit then step
651
saves the new settings and step
653
returns the sensor unit
421
to its sleep mode. Within the present time frame steps
643
,
645
and
649
will repeatedly be cycled so that the receipt of new settings from the control unit
431
may be intercepted.
FIG. 34
shows the basic flow chart for the control unit
431
and its processor
481
. After connecting the unit to a power supply, represented by step
655
, the unit will be initialised at step
657
. Then a continuous cycle starts which continuously checks the selected mode of operation. In step
659
it is determined whether a programming mode has been selected and if so step
661
will revert to the program mode sub-routine shown in FIG.
35
.
If no programming mode is detected in step
659
then step
663
determines whether an installation mode has been selected. If this is found to be the case step
665
refers to the installation sub-routine of FIG.
36
. Otherwise the cycle will continue at step
667
to check whether the manual mode has been selected by switch
439
. If such proves to be the case step
669
will enter the manual mode subroutine of FIG.
37
. Otherwise the cycle continuous to step
671
to find out whether the automatic mode is selected by switch
439
to refer to the subroutine of FIG.
38
through step
673
or to repeat the above described cycle from step
659
.
FIG. 35
shows the programming mode sub-routine for the control unit
431
, which starts at step
661
. The processor
481
at step
675
selects a relevant sensor settings from its table stored in EEPROM
485
in response one of the selector buttons
447
,
449
or
451
having been actuated and step
677
displays this sensor setting on the display
433
. Step
679
thereupon determines whether another actuation of a program button has been effected to select a different setting for display. If this is positive, step
681
will select the relevant value from the table setting and display this. Once the operator does not depress a program button for another selection step
683
determines whether the tumbler switch
455
is depressed to increase the current value and if so to add in step
685
one value increment and in step
687
to display the increased value. If however step
683
does not recognise actuation of the switch
455
towards increasing, step
689
will determine actuation of switch
455
in the decreasing direction and if positive through steps
691
and
693
lowers and displays the adjusted value.
Irrespective of the determination at step
689
the subroutine will be continued with step
695
which determines whether the stop button
441
may have been depressed and if so step
697
returns to step
663
in the main program. Otherwise the subroutine will continue and check as step
699
whether the enter button
453
has been depressed. If the enter button
453
has not been depressed the sub-routine repeats from step
677
. When the enter button has been depressed the subroutine continues with step
701
. Step
701
awaits the receipt of an information package from the outdoor sensor unit
421
. After
20
seconds, step
703
, through step
705
will display an error in display device
433
whereupon step
707
returns to the main program to continue at step
663
.
Until such time step
709
will determine whether any information package is received in full and return to step
701
or continue at step
711
. In step
711
a
modified information package is prepared, containing any new limits, which subsequently in step
713
are sent to the outdoor sensor unit
421
. Step
715
awaits a confirmation of receipt by the sensor unit
421
and if this is not obtained within a predefined time span step
719
indicates an error in display device
433
, after which step
721
returns to the main program to continue at step
663
(FIG.
34
). During the predefined time span step
723
will determine the presence of a recognisable receipt confirmation of the information package or return to step
715
for another cycle. If a correct confirmation is received step
725
will store the new settings also in its EEPROM
485
. Step
727
will thereafter return to the main program and continue with step
663
.
FIG. 36
illustrates the installation sub-routine, which allows fine adjustments upon installation in contrast to the course adjustments permitted by the user and described with respect to FIG.
35
.
Step
663
in the main program (
FIG. 34
) detects whether the installation program switch (
446
in
FIG. 29
) has been actuated and continues at step
665
with the sub-routine of FIG.
36
. Conveniently the program switch is only reachable for operation by inserting a pin or a needle through a restricted opening. This prevents accidental actuation by the intended user. Step
729
then selects a first one of either an address, light sensor setting; a shock sensor setting or a wind sensor setting from a memory table and continues in step
731
with displaying the relevant value on the display device
433
. Switch
733
detects whether the installers switch
446
has been additionally actuated and if so at step
735
selects the next value from the memory table and repeat the cycle with displaying this next value at step
731
. If step
733
does not detect any further actuation of the installers switch
446
it continues with step
737
with determining the actuation of the sensitivity switch
455
for an increase. If so steps
739
and
741
adjust to the table value and the adjusted value is displayed in the display
433
. If no actuation of the sensitivity switch
455
towards an increased value can be determined the program continues at step
743
, which determines the actuation of switch
455
towards any decrease of the displayed table value. If so the value is decreased accordingly and stored in the table at step
745
and displayed at step
747
. If no actuation of sensitivity switch
455
can be determined at all the program continues at step
749
and determines whether perhaps the stop button
441
has been depressed. If so step
751
returns to the main program (
FIG. 34
) to continue with step
667
. If the stop button
441
has not been actuated step
753
checks whether perhaps the enter button
453
has been actuated to give an enter instruction. If this is not the case the same cycle is repeated from step
731
. If an enter instruction is received through actuation of the enter button
453
the program will continue with step
755
to receive an information package with current settings from the outdoor unit
421
(
FIGS. 28
,
30
and
33
). If step
757
determines a receipt failure after
20
seconds step
759
will display an error message on the display
433
and step
761
will return to the main program to continue with step
667
. Otherwise step
763
will repeat the cycle from step
755
until a complete information package has been received. After this step
765
will add any new limits and address to prepare a new information package for sending to the outdoor unit
421
. Step
767
will subsequently send the modified information package and step
769
will await a confirmation transmittal from the outdoor unit
421
. Step
771
will check whether the predefined time frame for the receipt of a confirmation has lapsed and if so will display and error message in the display
433
and return with step
775
to the main program to continue at step
667
. Step
777
will repeat the previous cycle from step
769
until a full confirmation has been received, in which case optionally step
779
may check the confirmation of an optional remote control unit (to be described in reference to
FIGS. 39 and 40
) has also confirmed receipt of the new set of information. If not, step
779
recycles from step
767
by resending the information package. If steps
777
and
779
have been positively concluded then step
781
will store the values in EEPROM
485
and step
783
will return to the main program to continue with step
667
.
FIG. 37
depicts the flow-chart of the manual mode sub-routine reverted to from step
669
of the main program of FIG.
34
. Step
669
in
FIG. 37
starts the manual mode selected by button
439
of the control unit. Step
785
determines whether the sensor unit has transmitted any exceeding of the shock sensor threshold value. If so step
787
activates the retraction control. Thereafter step
789
returns to the main program to continue at step
671
. If no excess shock has been reported step
791
checks whether the water (or rain) sensor (
429
in
FIG. 28
;
467
in
FIG. 30
) has been activated or not. Activation of the rain sensor results in step
793
to instruct retraction of the awning and step
795
to return to the main program to proceed with step
671
. If no rain has been reported step
797
checks whether retraction button
445
has been depressed. If not the subroutine continues at step
801
and also after instructing the retraction of the awning upon a positive signal in step
797
. Step
801
determines whether perhaps the extension button
443
has been actuated, in which case step
807
instructs the extension of the awning. Either directly from step
801
or via step
807
the next step
805
checks activation of the stop button
441
to interrupt at step
807
any extension or retraction under progress. If no interruption has occurred or after interruption has been effected the sub-routine of
FIG. 37
at step
809
returns to the main program of
FIG. 34
to continue with step
671
.
FIG. 38
shows the auto mode sub-routine which follows step
673
of the main program. Step
673
activates the auto mode and step
811
checks the transmitted measurement values of the shock sensor
461
. Step
813
corresponds to step
787
of the manual sub-routine of FIG.
37
and step
815
continues the main program at step
659
. Steps
817
through step
821
also result in a similar sequence to that of steps
791
through
793
of the manual sub-routine of
FIG. 37
except that step
821
continues the main program with step
659
. Step
823
, with which the sub-routine of
FIG. 38
continues if no excessive shock or the presence of rain is reported, is an additional step specific for the auto mode operation of FIG.
38
. Step
823
checks exceeding of a predefined level of light from the light sensor
465
. If positive this will result in step
825
to instruct extension of the awning. If not or following step
825
a further additional auto-mode step
827
checks whether a predefined value of the wind sensor
423
has been exceeded. If positive step
829
will instruct retraction of the awning and continue with step
831
. If step
827
results in a negative determination the sub-routine will also continue with step
831
. Steps
831
through
843
are identical to steps
797
through
809
of the manual sub-routine of
FIG. 37
except that the return step
843
continues the main program (
FIG. 34
) with step
659
rather than step
671
. For a further explanation of these steps reference is therefore made to the preceding description of FIG.
37
.
FIG. 39
illustrates an optional wireless remote control transmitter
901
. The transmitter
901
is conveniently shaped reminiscent to the right hand portion of the indoor control unit
431
and carries the operational buttons in an identical lay-out. Button
903
operates the retraction of the awning and corresponds to button
445
of the control unit
431
. Button
905
operates the extension of the awning and corresponds to button
443
of the control unit
431
. Button
907
is a stop button to interrupt previously given instructions and is similar in function to button
441
of the control unit
431
. Button
909
is the auto or manual mode selector button and corresponds to button
439
of the control unit
431
. Using this arrangement of similarly positioned buttons on the remote control transmitter
901
makes for a user-friendly operation. Also the replicated exterior design enhances easy recognition of the present remote transmitter amongst several remote control transmitters as these may be encountered in modern households. In a forward end
911
of the transmitter
901
a window may be provided through which either infrared light or ultra-sound emitted for wireless transmission of any instructions.
Also the transmitter
901
may be arranged with a suitable antenna and use radio frequency signals. As such transmitters usually fed by one or more batteries are conventional and the skilled person will readily recognise a suitable arrangement for such a device. A detailed discussion of the necessary circuitry is thereby largely redundant. It is however useful to duplicate some of the programmable features from the control unit
431
also in the remote control transmitter
901
.
As shown in
FIG. 40
the remote control transmitter may be arranged to carry out a number of program steps. Step
915
comes into operation as soon as one of the buttons on the transmitter is depressed. This connects the power source in the form of one or more batteries (not shown) to the circuitry of the transmitter. Step
917
initializes and step
919
recognises which of the buttons has been depressed. At step
921
it is determined whether also at the same time a programming switch is activated. Such a programming switch can be hidden from normal use in the battery compartment.
The function of such a programming is to identify the remote control to the control unit upon installation, as will be described separately hereinbelow. Under normal consumer operation the programming switch will not be operated and step
923
will download the address information previously programmed from an EEPROM. Subsequently steps
925
will combine this address information with instructions relating to the relevant depressed actuation button
903
,
905
,
907
or
909
and assemble this into an instruction package to be sent to the control unit
431
.
Step
927
will transmit this package and step
929
will pause for a while before restarting the cycles at step
927
. This cycles is endless and will be continued for as long as the operating person depresses one of the button on the remote control transmitter
901
. After the button is released the cycles stops because the power source is disconnected. Reapplying any of the buttons will result in the program to restart at step
915
.
Since it is conceivable that an awning or the like window covering with a remote control as disclosed is going to be used in the vicinity of another one it is desirable that each of such devices would only respond to its associated remote control transmitter and not another transmitter in its neighbourhood. Therefore each control unit
431
will be given an individual one of
256
different addresses. Upon installation it will then be necessary for the transmitter to introduce itself to its respective control unit. This is why step
921
checks for the simultaneous actuation of a programming switch. If this is detected, step
931
requests transmission of address information from the control unit and with step
933
is set to receive address information from the control unit. Step
935
checks the receipt of such address information and repeats steps
933
and
935
as long as the same buttons are depressed and until address information is received. Once address information has been received step
937
confirms such receipt to the control unit
431
and step
939
takes the address information from the received transmission. Step
941
then stores the address information in the EEPROM of the transmitter
901
. As long as the buttons and programming switch are not released the cycle is repeated from step
933
onward. After release of the buttons, which disconnects the power source any subsequent actuation of any of the buttons
903
,
905
,
907
or
909
will again start the program from step
915
.
FIG. 41
shows one possible form of circuitry for the hand-held transmitter
901
, which incorporates a controller
951
, a transceiver
953
and a radio frequency antenna
955
. Actuation of one of the buttons
903
,
905
,
907
, or
909
results in a power supply to be connected to the controller
951
via the transistor
957
. The controller
951
using the programmed sequence of
FIG. 40
thereupon will establish wireless communication with the control unit
431
.
FIG. 41
a
is a further embodiment of the transmitter circuit of FIG.
41
and part of a remote control transmitter as shown in FIG.
39
. Like reference numerals are provided again with suffix “a”. The feed supply stabilisation shown separate from the circuit is actually connected thereto at its “VDD”, “VCC” and “GND” terminals. The controller or processor
95
a
is responsive to the programmed sequence of FIG.
40
.
In addition to the components already disclosed and discussed with respect to
FIG. 41
there are now additional switches/buttons SW
5
, SW
6
and SW
7
for remote programming and adjustment of the control unit
431
. The switches SW
5
through SW
7
can be hidden on the transmitter
901
behind a lid or may be positioned on the bottom side thereof (not visible in FIG.
39
).
Switch SW
5
enables one to generate a random address and to communicate this address to the nearest control unit. For this purpose a 22K resistor has been included in the connection between terminal “PA6” of processor
951
a
and terminal “RF_PWR” of transceiver
953
a
. This 22K resistor limits the power of the transmitter in only its program mode to ensure that only the nearest control unit
431
responds to the transmitted signals and thereby the transmission does not alter the setting of any nearby further control unit. Switch SW
6
depending on a combined use with switch SW
5
has the functions of either changing the direction of retraction or extension or programs the end “switch” for the extension or outward movement.
Switch SW
7
in a similar way has the function of programming an end “switch” for the retraction or inward movement while alternatively it has the function of setting an amount of reverse rotation after operation of an inward end “switch” to release the tension in a wound fabric. The latter feature is particularly advantageous if the control system is applied to an awning of roller blind. It is further recognised in
FIG. 41
a
, that headers “J1” and “J4” are optional test connectors, while header “J2” is a jumper, which can be used to select the control of a motor unit
431
in the manner described above. This further use of the remote controller
901
will be described in reference to
FIGS. 42
,
43
and
44
.
FIG. 42
is a schematic representation of the arrangement of devices used with the above described embodiments. Shown in
FIG. 42
is that each of a sensor unit
421
and a remote control
901
may be in wireless communication with a control/operation unit
431
. The control unit
431
as shown in
FIG. 42
is wired between a mains power supply
975
and a motor
977
for driving a sun protective device, such as an awning or a blind.
FIG. 43
shows an alternative arrangement in which the control unit
431
has been split in a control section
431
A and a power section
431
B, each with its own respective power supply
975
A and
975
B respectively. The control section
431
A is now also in wireless communication with the power section
431
B. The power supply
975
A to the control section
431
A may optionally be from batteries or the like, while the power supply
975
B to the power section
431
B and ultimately to motor
977
may be a regular 220 Volts main supply. The arrangement according to
FIG. 43
would allow the shortest possible wiring, while the power section
431
B may conveniently be enclosed in the motor housing or be accommodated close to it in the housing of a sun protection device.
FIG. 44
illustrates a simplified arrangement in which the sensor unit
421
and the control section
431
A with its power supply
975
A have been deleted.
If now as described with respect to
FIG. 41
a
the Jumper is set for direct control of a motor unit the remote control transmitter
901
may be readily adapted for control of an elaborate version according to
FIG. 43
or a simplified version in accordance with FIG.
44
.
It is thus believed that the operation and construction of the present invention will be apparent from the foregoing description. The term comprising when used in this description or the appended claims should not be construed in an exclusive or exhaustive sense but rather in an inclusive sense. Features which are not specifically or explicitly described or claimed may be additionally included in the structure according to the present invention without deviating from its scope.
The invention is further not limited to any embodiment herein described and, within the purview of the skilled person, modifications are possible which should be considered within the scope of the appended claims. Equally all kinematic inversions are to be considered within the scope of the present invention.
Reference to either axially, radially or tangentially if used in the above is generally in relation to rotatable or cylindrical bodies of elements described.
Where in the above reference is made to longitudinal or lateral this is in reference to the length or width directions respectively of elements which have an oblong or otherwise elongate appearance in the accompanying drawings. This interpretation however has only been used for ease of reference and should not be construed as a limitation of the shape of such elements. Expressions, such as right, left, horizontal, vertical, above, below, upper, lower, top, bottom or the like if used in reference to the construction as illustrated in the accompanying drawings are relevant only to the relative positions and in a different orientation of the construction should be interpreted in accordance with comparable relative positions.
Claims
- 1. Control system for a sun protection device including in combination a sensor unit, comprising at least one sensor, and a control unit for controlling the sun protection device, wherein the sensor unit is provided with a solar cell and a rechargeable battery as a sole means of power supply, the solar cell and the rechargeable battery being coupled by a charging circuit, the charging circuit including a step-up converter, and wherein the sensor unit and the control unit communicate with one another by means of wireless signal transmission for moving the sun protection device between retracted and extended positions.
- 2. Control system according to claim 1, wherein the at least one sensor includes a light sensor.
- 3. Control system according to claim 1, wherein the sensor unit includes a processor and a programmable read-only memory.
- 4. Control system according to claim 3, wherein the programmable read-only memory stores any one of a sensitivity and a threshold value for the at least one sensor.
- 5. Control system according to claim 1, wherein the solar cell is connected to the rechargeable battery by a charging circuit including a step-up converter, using a MOSFET semiconductor element.
- 6. Control system according to claim 5, wherein the rechargeable battery is a Nickel Metal Hydride (NiMH) accumulator.
- 7. Control system according to claim 1, wherein the at least one sensor includes a wind sensor.
- 8. Control system according to claim 2, wherein the wind sensor includes an omni-directional motion switch.
- 9. Control system according to claim 2, wherein the wind sensor includes a piezo sensor.
- 10. Control system according to claim 1 or 2, wherein the at least one sensor includes a water sensor for sensing rain.
- 11. Control system according to claim 1, wherein the at least one sensor further includes a shock sensor.
- 12. Control system according to claim 11, wherein the shock sensor is an omni-directional motion switch.
- 13. Control system according to any one of claims 1-9, 11 or 12, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar.
- 14. Control system according to claim 1, wherein the control unit includes a display device for displaying parameters.
- 15. Control system according to claim 1, wherein the control unit is further provided with a switch for selecting a parameter for display on a display device.
- 16. Control system according to claim 15, wherein the control unit includes operating switches for selecting between automatic and manual control, for selecting inward retracting and outward extending movement of the sun protection device and an operating switch for interrupting any previously given instructions.
- 17. Control system according to claim 15, wherein the control unit includes programming switches for selecting threshold values for any one of a light sensor, a wind sensor and a shock sensor as well as an enter switch for entering a selected value into a programmable read-only memory.
- 18. Control system according to claim 1, wherein the control unit includes a processor and a programmable read-only memory.
- 19. Control system according to claim 18, wherein the programmable read-only memory stores a threshold value of at least one sensor.
- 20. Control system according to any one of claims 1-9, 11, 12 or 14-19, further comprising a means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device.
- 21. Control system according to claim 20, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar.
- 22. Control system according to claim 1, wherein the control unit is adapted to be mounted indoor of a building to which exterior the sun protection device is mounted.
- 23. Control system according to any one of claims 1-9, 11, 12, 14-19 or 22, wherein the wireless signal transmission between the sensor unit and the control unit uses radio frequency.
- 24. Control system according to claim 23, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar.
- 25. Control system according to claim 23, further comprising a means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device.
- 26. Control system according to claim 23, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar and further comprising means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device.
- 27. Control system according to claim 1, further including a remote control transmitter.
- 28. Control system according to claim 27, wherein the remote control transmitter includes a programmable read-only memory.
- 29. Control system according to claim 28, wherein the remote control transmitter and the control unit communicate with one another by means of radio frequency signal transmission.
- 30. Control system according to claim 27, wherein the remote control transmitter includes a programmable read-only memory and wherein the remote control transmitter and the control unit communicate with one another by means of radio frequency signal transmission.
- 31. Control system according to any one of claims 27-30, wherein the control unit is adapted to be mounted indoor of a building to which exterior the sun protection device is mounted.
- 32. Control system according to any one of claims 27-30, wherein the remote control transmitter is adapted to be hand-held.
- 33. Control system according to claim 32, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar.
- 34. Control system according to claim 32, further comprising means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device.
- 35. Control system according to claim 32, wherein the wireless signal transmission between the sensor unit and the control unit uses radio frequency.
- 36. Control system according to claim 32, wherein the sensor unit is adapted to be mounted on a front bar of the sun protection device in the form of an awning, provided with such a frontbar; further comprising means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device and further comprising means for moving the sun protection device between retracted and extended positions and wherein the control unit is adapted to be physically connected to the means for moving the sun protection device.
- 37. The control system of claim 1, wherein the sensor unit is configured to transmit a signal to the control unit at predetermined periodic intervals.
- 38. The control system of claim 37, wherein the control unit is configured to retract the sun protection device if the signal is not received from the sensor unit at the predetermined periodic intervals.
- 39. The control system of claim 1, wherein the step-up controller comprises at least one MOSFET in combination with a Schottky diode.
- 40. The control system of claim 1, wherein the step-up converter comprises an inductor, a semiconductor switch, a N-channel MOSFET, and at least one capacitor.
- 41. The control system of claim 1 wherein the control unit further comprises a oscillator circuit electrically coupled with the step-up circuit.
- 42. A Control system for a sun protection device including in combination a sensor unit, comprising at least one sensor, and a control unit for controlling the sun protection device, the sensor unit including a solar cell and a rechargeable battery as a sole means of power supply, the sensor unit and the control unit being configured to transmit wireless signals between one another for the purpose of moving the sun protection device between retracted and extended positions, wherein the sensor unit transmits a wireless signal to the control unit at predetermined periodic intervals.
- 43. The control system of claim 42, wherein the control unit is configured to retract the sun protection device if the signal is not received from the sensor unit at the predetermined periodic intervals.
Priority Claims (1)
Number |
Date |
Country |
Kind |
00200304 |
Jan 2000 |
EP |
|
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