The present disclosure relates to an impeller and an axial fan including the impeller.
Conventionally, in the interest of noise abatement, an impeller for an axial fan has been known, the impeller including a roughly cylindrical hub and a plurality of blades arranged around the hub in which the shape of the leading edge of the blade is straight and the leading edge is leaned forward in the rotation direction so that an angle ∠BHO formed by an intersection B of the leading edge of the blade and the hub, an outer circumferential end H of the leading edge of the blade, and the center O of a rotating shaft is 8 degrees to 16 degrees on a projection plane when projected on a plane which is perpendicular to a rotating shaft, and a triangular flat plate including apexes at the outer circumferential end H and ahead of the leading edge in the rotation direction is arranged at an outer circumferential side of the leading edge (see Japanese Laid-Open Patent Publication No. 03-064697).
In recent years, there has been an increasing need to reduce power consumption without deterioration of the airflow characteristics of a fan.
The present disclosure is related to provide an impeller for reducing power consumption without deterioration of the airflow characteristics of a fan, and an axial fan including the impeller.
The present disclosure includes the following features:
(1) An impeller of the present disclosure includes a hub and a plurality of blades disposed on an outer circumference of the hub, wherein a pressure surface of the blade is at least partially a convex surface which is bulging from a suction surface side to a pressure surface side, and the convex surface is provided within a predetermined region of the pressure surface of the blade on a hub side.
(2) According to the feature of (1) above, the predetermined region is arranged within 50% of a radial width of the blade.
(3) According to the feature of (2) above, the predetermined region is arranged within 45% of the radial width of the blade.
(4) According to any one of the features of (1) to (3) above, the predetermined region is a range extending between points lying circumferentially inward by 5% or more of a circumferential width of the blade from a leading edge portion, which is a foremost side of the blade in the rotation direction of the impeller, and points lying circumferentially inward by 5% or more of the circumferential width of the blade from a trailing edge portion, which is a rearmost side of the blade in the rotation direction of the impeller.
(5) According to the feature of (4) above, the predetermined region is a range extending between points lying circumferentially inward by 10% or more of the circumferential width of the blade from the leading edge portion, which is the foremost side of the blade in the rotation direction of the impeller, and points lying circumferentially inward by 10% or more of the circumferential width of the blade from the trailing edge portion, which is the rearmost side of the blade in the rotation direction of the impeller.
(6) According to any one of the features of (1) to (5) above, the convex surface becomes smaller in bulge amount as the blade radially outwardly extends from the hub so as not to go bulging as the blade radially outwardly extends from the hub.
(7) According to any one of the features of (1) to (6) above, the convex surface is in a bulging state in which, when the length of an arc obtained as the blade is cut in an arc shape in the circumferential direction at an equal distance from the center of rotation along the convex surface is L and the bulge height of the convex surface positioned on the arc is H, even a bulge height H at a point where the bulge height H is the highest falls within a height of 5% of the length L of the arc.
(8) An axial fan of the present disclosure includes an impeller including any one of the features of (1) to (7) above.
According to the present disclosure, an impeller for reducing power consumption without deterioration of the airflow characteristics of a fan, and an axial fan including the impeller are provided.
In the following, an aspect for implementing the present disclosure (hereinafter the “embodiment”) is described in detail on the basis of the accompanying drawings.
Like elements are given like reference numerals throughout the description of the embodiment.
In the state of
The impeller 1 illustrated in
As illustrated in
(Hub)
The hub 10 has a bottomed cylindrical shape and a motor for rotating the impeller 1 is disposed inside the hub 10.
For example, a motor to be disposed on a base portion of a casing of an axial fan, which is not illustrated, is disposed inside the hub 10, and the motor rotates the impeller 1 about a rotary axis O counterclockwise.
(Blades)
When the impeller 1 is rotated, the blades 20 form a flow of air flowing from the above in the plane of paper of
As described above,
Therefore, the surfaces opposite to the surfaces of the blades 20 as viewed in
As will be described in detail below, the pressure surfaces 40b of the blades 20 are at least partially convex surfaces which bulge from a suction surface 40a side to a pressure surface 40b side.
The convex surface is provided in a predetermined region 21 of the blade 20 on the side of the hub 10 illustrated in
(Predetermined Region)
First, the specific range of the predetermined region 21 on the blade 20 is described with reference to
As illustrated in
Specifically, the region boundary line 22 is a line defined by an arc drawn at an equal distance from the rotary axis O of the impeller 1. In
A region boundary line 23 defining one circumferential end of the predetermined region 21 is a line drawn along points lying inward by a predetermined length T1 from a leading edge portion 20a, which is the foremost side of the blade 20 in the rotation direction of the impeller 1.
More specifically, the region boundary line 23 is a line drawn in such a manner that multiple arcs with different distances from the rotary axis O of the impeller 1 are drawn and, with reference to the length L of each arc, the points situated inward by a length T1 along the arcs from the points of the leading edge portion 20a intersecting with the arcs are connected.
Furthermore, the predetermined length T1 is preferably a length of about 5% relative to the length L of the arc, which is the reference, (T1=L×0.05), more preferably a length of about 10% (T1=L×0.1).
Specifically, the region boundary line 23 defining one circumferential end of the predetermined region 21 preferably lies about 5% inward (circumferentially inward) on the blade 20 from the leading edge portion 20a with respect to the circumferential width of the blade 20, more preferably lies about 10% inward on the blade 20.
The region boundary line 24 defining the other circumferential end of the predetermined region 21 is a line drawn along points lying inward by a predetermined length T2 from a trailing edge portion 20b, which is the rearmost side of the blade 20 in the rotation direction of the impeller 1.
Similar to the region boundary line 23, the region boundary line 24 is also a line drawn in such a manner that multiple arcs with different distances from the rotary axis O of the impeller 1 are drawn and, with reference to the length L of each arc, the points situated inward by a length T2 along the arcs from the points of the trailing edge portion 20b intersecting with the arcs are connected. The predetermined length T2 is preferably a length of about 5% relative to the length L of the arc, which is the reference, (T2=L×0.05), more preferably a length of about 10% (T2=L×0.1).
Specifically, the region boundary line 24 defining the other circumferential end of the predetermined region 21 preferably lies about 5% inward (circumferentially inward) on the blade 20 from the trailing edge portion 20b with respect to the circumferential width of the blade 20, more preferably lies about 10% inward on the blade 20.
(Convex Surface)
The bulging state of the convex surface provided in the pressure surface 40b within the predetermined region 21, which is defined in the manner as described above, is described in detail with reference to the drawings.
In the left drawings of
Furthermore, in the left drawings of
The right drawings illustrate only the cut surfaces (hatched portions) of the blades 20 of the left drawings of
In
Furthermore, the dotted lines illustrated in the right drawings of
As can be seen from a comparison of the right drawings of
Subsequently, the change of the state of the convex surface in
As described above, within the predetermined region 21 of the blade 20 on the hub 10 side described with reference to
In a different expression, the convex surface is becomes smaller in bulge amount as the blade 20 radially outwardly extends from the hub 10 side so as not to go expanding as the blade 20 radially outwardly extends from the hub 10 side and gradually comes into a flat state.
Incidentally, as can be seen from the right drawings of
Specifically, even when looking at the blade 20 itself, the aforementioned predetermined region 21 is formed in a shape bulging from the suction surface 40a side to the pressure surface 40b side.
An assumed flow of air during rotation of the impeller 1 according to the present embodiment including the blade 20 having the aforementioned shape is described.
As described with reference to
Therefore, it is assumed that a large amount of air is blown out even under conditions where air is hardly blown out (high static pressure conditions) at the outlet port of an axial fan whereby the static pressure characteristics are improved.
However, the impeller 1 is subjected to an increased load when the air is forced out. Therefore, under ordinary circumstances, it is expected that there is some disadvantage in terms of power consumption.
As described with reference to
Therefore, in the case of an axial fan, it is assumed that the capability of pressing the air toward the air outlet port (lower side in the drawing) is equivalent to that of a general impeller. Furthermore, it is expected that, with regard to power consumption, the impeller 1 is also equivalent to a general impeller.
From the foregoing, as compared to an axial fan with a general impeller, it is expected that the static pressure characteristics are improved, but the performance regarding power consumption is slightly degraded. However, as illustrated in
The impeller 1 of the embodiment according to the present disclosure is further described below with reference to
Furthermore,
Incidentally, in
In
In
As illustrated in
Also regarding static pressure characteristics, the axial fan including the impeller 1 of the present embodiment has superior results than the axial fan including the impeller of the comparative example across almost the entire range of airflow. In particular, it can be seen that the static pressure characteristics are appreciably improved in the region where airflow is small.
As described above, when the pressure surface 40b includes a convex surface to enhance the capability of forcing out air, the resistance during rotation of the impeller 1 is increased. Therefore, it is thought that there is a disadvantage in terms of power consumption.
In light of the above, the present embodiment whereby the pressure surface 40b is a convex surface in the predetermined region 21 on the side near the hub 10 as described with reference to
This is because, although it is speculative, when the impeller 1 is rotated to deliver air, the air does not vertically flow in the blowing direction, but flows along the pressure surface 40b toward the outside of the impeller 1 on the basis of a centrifugal component.
Furthermore, it is thought that the centrifugal component is increased as the rotation rate of the impeller 1 is increased, i.e., as the airflow is increased. Furthermore, it is thought that a load on the impeller 1 is greater when a part of the blade 20 away from the center of rotation (rotary axis O) presses air than when a part of the blade 20 near the center of rotation (rotary axis O) presses air.
In light of the above, the region where the rotation of the impeller is slow and airflow is small in
As the rotation rate of the impeller 1 is increased, then the airflow is increased, the centrifugal component is increased, and then, the outer side of the blade 20 is subjected to loads by the air. However, it is assumed that the presence of the convex surface on the hub 10 side of the blade 20 increases the rate of air which is blown through the outlet port of the axial fan and does not flows toward the outer side of the blade 20 where the impeller 1 is subjected to a large load, and the impeller 1 is subjected to an appreciably reduced load as a whole, thereby leading to a reduction in power consumption.
In view of the above, it is preferable that the convex surface is provided in the range of the aforementioned predetermined region 21 of the pressure surface 40b, i.e., in the range of the blade 20 near the hub 10, and that the bulge amount of the convex surface becomes smaller as the blade 20 radially outwardly extends. This is because it is thought that the impeller 1 is not subjected to an increased load, the air is efficiently delivered, and thus power consumption is reduced.
According to both the present embodiment and the comparative example, there is a tendency that power consumption is reduced when the airflow is large. This is because it is thought that when the rotation rate is increased, the rotational force of the impeller 1 itself is added, and the power consumption required for maintaining the rotation is reduced.
Now, the bulge amount of the convex surface is described. The bulge amount may be defined as a distance between the height positions of two arbitrary points taken on the convex surface within the range of the dotted line in the right drawing of
For example, according to the present embodiment, in the right drawing of
The distance between the two points in the height direction, i.e., for example, the distance between the points Q and S when the point S is moved to the position immediately above the point Q, is the bulge amount of the convex surface.
When the bulge amount of each of the cross-sections of different radial points of the blade 20 is viewed, there is a point of the largest bulge amount, i.e., a point where the bulge height H is the highest. The bulge height H of the point with the largest bulge amount preferably falls within a height of 5% of the length L of the arc of the cut surface passing through the point of the largest bulge amount, and more preferably falls within 3%.
This is because, although an increase of the bulge amount of the convex surface increases the air blowing force of the axial fan, an undue increase in bulge amount is not desirable in terms of load on the impeller 1.
Therefore, even when the bulge height H of the point where the bulge height H is the highest in the convex surface exceeds 5% of the length L of the arc of the cut surface passing through the point where the bulge height H is the highest, the effect is still obtained. However, only as a guide, the bulge height H is preferably within 5%.
Incidentally, in the present embodiment, the convex surface formed in the predetermined region 21 at the position of 0% of the radial width of the blade 20 from the hub 10 side to the outside of the blade 20, i.e., at the position of the blade 20 along the hub 10, is formed to have the largest bulge. The bulge height H of this convex surface is a height of about 3% of the length L of the arc of the cut surface passing through the point where the bulge height H is the highest (i.e., the length of the outer circumferential arc of the hub 10 contacting the blade 20).
Hereinbefore, the present disclosure has been described on the basis of the embodiment. However, the present disclosure is not limited to the embodiment, but various modifications may be made without departing from the gist of the present disclosure.
For example, in the present embodiment, the case of the impeller 1 is described where three blades 20 are disposed at roughly equal intervals in the circumferential direction with respect to the hub 10. However, the number of blades 20 is not limited to three, but may be four. The number of blades may be determined on an as needed basis.
Furthermore, in the present embodiment, as a use aspect of the impeller 1, the case of an axial fan has been described. However, the use aspect is not limited to an axial fan, but may be changed as necessary.
As described above, the present disclosure is not limited to the specific embodiment, but may include various modifications as is apparent to those skilled in the art from the statements of the claims.
Number | Date | Country | Kind |
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2015-199714 | Oct 2015 | JP | national |
The present application is a continuation application of International Application No. PCT/JP2016/079783, filed on Oct. 6, 2016, which claims priority to Japanese Patent Application No. 2015-199714, filed on Oct. 7, 2015. The contents of these applications are incorporated herein by reference in their entirety.
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Number | Date | Country | |
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20180223862 A1 | Aug 2018 | US |
Number | Date | Country | |
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Parent | PCT/JP2016/079783 | Oct 2016 | US |
Child | 15944901 | US |