This application is based on Japanese Patent Application No. 2022-117872 filed with the Japan Patent Office on Jul. 25, 2022, the entire content of which is hereby incorporated by reference.
The present disclosure relates to an axial fan.
Fans are known that are used, for example, in industrial air-conditioning apparatuses or medical devices. Such apparatuses or devices are installed in an environment where people are present near the apparatuses or devices in some cases. Thus, the fans used in the apparatuses or devices are required to be low-noise. An axial fan disclosed in Japanese Patent No. 4943817 generates an air flow parallel to its rotary shaft in a plane containing the rotary shaft while maintaining static pressure, to achieve a reduction in noise. Another axial fan disclosed in Japanese Patent No. 5210852 can decrease a drop at the inflection point appearing in the graph of the characteristics of air volume versus static pressure and reduce the noise.
The axial fan in Japanese Patent No. 4943817 includes an impeller with a hub and multiple blades disposed around the hub. A line connecting the intersection between the trailing edge of each blade and the blade tip, to the center of rotation of the impeller is positioned further in the rotational direction than the line connecting the intersection between the leading edge of the blade and the boundary between the hub and the blade, to the center of rotation of the impeller. The warpage of the blade protruding toward an air inlet centrifugally increases gradually. The exit angle of the blade gradually increases in a section starting from the radius of the position where the exit angle of the blade has a minimum value between the radius of the hub and the radius of blade tip and ending at the radius of the blade tip. This can generate an air flow parallel to the rotary shaft to achieve a reduction in noise.
The axial blower in Japanese Patent No. 5210852 includes roots fixed to the peripheral wall of a hub and reverse flections extending along tips of blades in regions near the tips of the blades radially facing each other. The reverse flection is raised in the rotational direction and recessed in the direction opposite to the rotational direction. The reverse flection extends along the tip from the trailing end of the radially extending blade, where one end of the root of the blade is positioned, to the vicinity of the leading end of the radially extending blade, where the other end of the root of the blade is positioned. This gradually reduces the radial width of the reverse flection and the depth of the recess formed in the reverse flection from the trailing edge of the blade to the leading edge of the blade. A reduction in noise is thereby achieved.
In this manner, multiple proposals have been made that modify the shape of the blade to reduce the noise. The axial fan of Japanese Patent No. 4943817 and the axial blower of Japanese Patent No. 5210852, however, cannot necessarily sufficiently reduce the noise. In other words, the axial fans still have room for improvement.
In view of the above, an object of the present disclosure is to provide an axial fan capable of reducing generation of noise.
An axial fan according to an embodiment of the present disclosure includes multiple forward-swept blades. An angle of advance of a trailing edge of the forward-swept blade is larger than an angle of advance of a leading edge of the forward-swept blade. An outer portion of the trailing edge, being positioned further in an outer periphery of the trailing edge than an intermediate portion of the trailing edge with respect to a rotary shaft of the axial fan, advances as the trailing edge advances radially outward of a ventilation channel of the axial fan.
In the following detailed description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
An axial fan according to one aspect of the present disclosure includes multiple forward-swept blades. An angle of advance of a trailing edge of the forward-swept blade is larger than an angle of advance of a leading edge of the forward-swept blade. An outer portion of the trailing edge, being positioned further in an outer periphery of the trailing edge than an intermediate portion of the trailing edge, is shaped to advance as the trailing edge advances radially outward.
The present embodiment can provide an axial fan capable of reducing generation of noise.
Embodiments of the present disclosure will now be described with reference to the accompanying drawings. For the sake of convenience in description of the embodiments, explanation of a component(s) is omitted that have the same reference numerals as those that have been already described. For the sake of convenience in description, the components illustrated in the drawings may have different sizes from the actual components.
The entirety of the casing 2 is substantially rectangular in shape. The casing 2 includes a cylindrical frame 21 surrounding the outer periphery of the blade 5. The frame 21 has an intake port 21a (an opening in the top of the frame in the figure) for breathing air and an exhaust port 21b for exhausting the air (an opening in the bottom of the frame). The frame 21 defines a ventilation channel 22 communicated with the intake port 21a and the exhaust port 21b. Rotation of the blades 5 blows the air breathed from the intake port 21a in a direction along the ventilation channel 22 (hereinafter referred to as “air blowing direction W”) for exhaust from the exhaust port 21b to the exterior. The direction of an arrow V illustrated in the figure indicates the rotational direction of the blades 5.
The blades 5 are integrated with the impeller cup 4 and radially mounted on the periphery of the impeller cup 4. The blades 5 are disposed so as to slope relative to the rotary shaft 70.
The motor 7 is a device for rotatingly driving the blades 5 and is accommodated in the impeller cup 4. The motor 7 includes a substantially cup-shaped rotor yoke 71, the rotary shaft 70 pressed in a central portion of the rotor yoke 71, and a stator core 81 with a wound coil 82.
The rotor yoke 71 is fitted in the impeller cup 4. The rotor yoke 71 rotates together with the rotary shaft 70. On an inner face of the rotor yoke 71, a magnet 72 is mounted. The rotary shaft 70 is rotatably supported by bearings 73. The bearings 73 are fixed on an inner face of a tubular support 74. On an outer face of the support 74, the stator core 81 is fixed. The outer face of the stator core 81 faces an inner face of the magnet 72 on the rotor yoke 71 with a gap therebetween.
The stator core 81 is mounted on a base 9. The base 9 is substantially cup-shaped. The base 9 is disposed on a side of the exhaust port 21b of the ventilation channel 22 such that a side of an opening of the base 9 faces a side of an opening of the impeller cup 4. The base 9 is disposed in the central portion of the ventilation channel 22 to be coaxial with the ventilation channel 22. A central portion of the base 9 is fixed on the outer face of the support 74. The outer peripheral side face 90 of the base 9, which is radially outward, forms an inner circumference on the side of the exhaust port 21b of the ventilation channel 22.
Peripheral edges at the intake port 21a and the exhaust port 21b in the frame 21 of the casing 2 are provided with flanges 23 and 24, respectively, for fixing the casing 2, for example, to an electronic apparatus. The flanges 23 run radially outward from the intake port 21a to the exterior of the casing 2. The flanges 24 run radially outward from the exhaust port 21b to the exterior of the casing 2. The flanges 23 and 24 each have a fixing hole 25 passing through the casing 2. The fixing hole 25 enables mounting of the axial fan 1 to, for example, an electronic apparatus by insertion of a screw.
On the side of the exhaust port 21b of the casing 2, multiple spokes 10 are disposed that couples the base 9 with the frame 21. The spokes 10 are disposed at the circumference of the base 9 at substantially equal intervals. The spokes 10 support the base 9 with the motor 7 mounted thereto.
In the following description, the end B1 at the blade root 51 is referred to as “inner end B1 at a trailing edge” of the blade 5 and the end A1 at the blade root 51 as “inner end A1 at a leading edge” of the blade 5. The end B2 at the outer peripheral edge 52 is referred to as “outer end B2 at the trailing edge” of the blade 5 and the end A2 at the outer peripheral edge 52 as “outer end A2 at the leading edge” of the blade 5. Of the edge, being further in the rotational direction V, of the blade 5, a portion from the inner end A1 at the leading edge of the blade 5 to the outer end A2 at the leading edge of the blade 5 is referred to as “leading edge 53” of the blade 5. Of the edge, being behind in the rotational direction V, of the blade 5, a portion from the inner end B1 at the trailing edge of the blade 5 to the outer end B2 at the trailing edge of the blade 5 is referred to as “trailing edge 54” of the blade 5. The trailing edge 54 faces the leading edge 53. The aforementioned outer peripheral edge 52 extends from the outer end A2 at the leading edge to the outer end B2 at the trailing edge.
A line passing through the inner end A1 at the leading edge of the blade 5 and the outer end A2 at the leading edge of the blade 5 is defined as an imaginary line ILA from the leading edge. In this case, an angle made by the central line LA at the leading edge and the imaginary line ILA from the leading edge is defined as an angle of advance θ1 of the leading edge. A line running through the inner end B1 at the trailing edge of the blade 5 and the outer end B2 at the trailing edge of the blade 5 is defined as an imaginary line ILB at the trailing edge. In this case, an angle made by the central line LB at the trailing edge and the imaginary line ILB at the trailing edge is defined as an angle of advance θ2 of the trailing edge. The blade 5 of the axial fan 1 is configured such that the angle of advance θ2 of the trailing edge is larger than the angle of advance θ1 of the leading edge. The blade 5 is also configured such that the outer end B2 at the trailing edge 54 is positioned behind the central line LA at the leading edge in the rotational direction V.
The trailing edge 54 of the blade 5 is shaped so as to advance in the rotational direction V of the blade 5 as an outer portion 54c of the trailing edge, which is positioned further in the outer periphery than an intermediate portion 54b of the trailing edge 54, travels radially outward. In other words, the trailing edge 54 is shaped so as to advance in the rotational direction V of the blade 5 as the outer portion 54c of the trailing edge, extending from the intermediate portion 54b to the outer end B2 at the trailing edge, approaches the position of the outer end B2 at the trailing edge. In this manner, the trailing edge 54 positioned further in the outer periphery than the intermediate portion 54b has a slope. As the slope advances radially outward, the ratio of advance of the blade 5 in the rotational direction V increases. In this context, a position that is radially at 50% of the blade 5, in other words, a position that is at 50% of the length of the trailing edge 54 from the inner end B1 at the trailing edge to the outer end B2 at the trailing edge is defined as a midpoint 54a. In this case, the position of the intermediate portion 54b of the trailing edge 54 refers to a position that is radially at 40 to 60% of the blade 5. The rest of the six blades 5 have the same configuration as the blade 5 described above. Thus, the description thereof is omitted.
Incidentally, the blade can be of a forward-swept type to achieve the silencing effect of the axial fan. The shape of the forward-swept blade, however, may cause generation of noise.
In contrast, in the axial fan 1 according to the present embodiment, the angle of advance θ2 of the trailing edge 54 is larger than the angle of advance θ1 of the leading edge 53. The outer portion 54c of the trailing edge is positioned further in the outer periphery than the intermediate portion 54b of the trailing edge 54. In addition, the outer portion 54c of the trailing edge is shaped so as to advance in the rotational direction V of the blade 5 as travelling radially outward along the blade 5. Thus, air 61a and 61b flowing onto a suction face of the blade 5 gradually burbles due to the large slope of the outer portion 54c of the trailing edge, as illustrated, for example, on the axial fan 1 in
In the axial fan 1, the intermediate portion 54b of the trailing edge 54 is positioned at 40 to 60% of the radial length of the blade 5. The intermediate portion 54b positioned in such a range can further restrain concentration of the air around the outer end B2 at the trailing edge of the blade 5. Thus, the generation of noise can be avoided.
In the axial fan 1, the trailing edge 54 has the inflection point 55 radially positioned at 60% to 90% of the blade 5. The inflection point 55 positioned in such a range can further restrain concentration of the air around the outer end B2 at the trailing edge of the blade 5. Thus, the generation of noise can be avoided.
In the axial fan 1, the peripheral length L2 of the outer peripheral edge 52 of the blade 5 in the air blowing direction W is shorter than the root length L1 of the blade root 51 in the air blowing direction W. This allows the air flowing in the peripheral direction along the suction face of the blade 5 to escape downwind in front of the trailing edge 54 of the blade 5 in the peripheral direction. Thus, an increase in pressure at the trailing edge 54 of the blade 5 can be restrained. Hence, the generation of noise can be avoided.
In the axial fan 1, a length of the chord line 58 connecting the trailing edge 54 and the leading edge 53 of the blade 5 is defined as the chord length. The largest camber is positioned in the section 59 at 40 to 60% of the chord length from the trailing edge 54. The largest camber positioned in such a range can further restrain concentration of the air around the outer end B2 at the trailing edge of the blade 5. Thus, the generation of noise can be avoided.
In the axial fan 1, the outer end B2 at the trailing edge 54 is positioned upstream of the midpoint 56 of the blade root 51 in the air blowing direction W. This allows the air flowing in the peripheral direction along the suction face of the blade 5 to escape downwind in front of the trailing edge 54 of the blade 5 in the peripheral direction. Thus, an increase in pressure at the trailing edge 54 of the blade 5 can be restrained. Hence, the generation of noise can be avoided.
Results of tests will now be described that have been conducted to confirm effects of reduction of the noise by the axial fan 1 according to the present embodiment.
The embodiment of the present disclosure has been described above. It should be noted, however, that the technical scope of the present embodiment is not to be interpreted by the foregoing description of the embodiment in a limiting manner. The aforementioned embodiment is a mere example. A person skilled in the art appreciates that various modifications can be made within the technical scope described in the appended claims. The technical scope of the present embodiment should be determined based on the technical scope of an embodiment recited in the claims and the equivalents thereof.
The foregoing detailed description has been presented for the purposes of illustration and description. Many modifications and variations are possible in light of the above teaching. It is not intended to be exhaustive or to limit the subject matter described herein to the precise form disclosed. Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims appended hereto.
Number | Date | Country | Kind |
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2022-117872 | Jul 2022 | JP | national |
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Number | Date | Country |
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4943817 | May 2012 | JP |
5210852 | Jun 2013 | JP |
Number | Date | Country | |
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20240026898 A1 | Jan 2024 | US |