The present invention relates to an axial flow fan having an advantageous design of the rotor blades.
Axial flow fans are well known in the art and many different designs have been proposed and manufactured in order to improve the performance of the fan, in particular with respect to generation of noise and improved power efficiency. It is an object of the present invention to provide an improved fan design to improve the efficiency of the fan.
The present invention relates in a first aspect to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the angle Δθ between the chord of the blade at any radial position in the radial range from the hub and to the radial position of r/R=0.3 and the chord at the radial position of r/R=0.3 substantially follows the curve defined as
where R is the radial distance from the axis and to the free tip end of the blade and r is the radial distance from the axis and to the radial position. Such blade has a steeper chord angle θ at the region near the hub and tends to drive the core of the flow right after the rotor in a so-called forced vortex, which appear to improve the efficiency of the fan. With the term substantially is herein understood, that the angle Δθ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
In a particularly embodiment, the angle Δθ between the chord of the blade in the radial range from the hub and to the radial position of r/R=0.4 and the chord at the radial position of r/R=0.4 substantially follows the curve defined as
With the term substantially is herein understood, that the angle Δθ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
Furthermore, the pitch angle of the blades of the fan are in preferred embodiments of the first aspect of the present invention such that the angle θ between a plane of rotation of the blades and the chord of the blade at the radial position of r/R=0.3 is in the range of 40 to 60°, preferably in the range of 45 to 55°, such as substantially 50.4°.
According to a second aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the angle θ between a direction of rotation of the blades and the chord of the blade at all positions along the radial extent of the blade substantially follows the curve defined as
where R is the radial distance from the axis and to the free tip end of the blade, r is the radial distance from the axis and to the radial position, Flow is the nominal flow for the fan given in [m3/h], D=2·R is the rotor diameter given in [m] and n is the nominal rotational speed of the fan given in [rpm]. The fan according to the second aspect of the present invention will, when operating near the nominal operational conditions drive the core of the flow right after the rotor in a so-called forced vortex, which appear to improve the efficiency of the fan. With the term substantially is herein understood, that the angle θ deviates less that 4°, preferably less than 2° from the curve defined by the equation.
According to a third aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, an annular shroud extending concentric with said axis in a radial distance from said hub, a plurality of fan blades connected at a root end to said hub and having a free tip end extending radially towards said shroud, fan driver coupled to said hub and arranged for driving the rotation of said hub around the axis, wherein the blades are designed so that the fan when in operation at nominal operating conditions generates a fluid flow in the immediate vicinity after the blades which comprises a core flow that substantially is a forced vortex flow where the tangential flow speed component is proportional with the radial distance from the axis. The existence of such core flow is readily detectable by means of standard fluid flow measurement techniques, such as hot wire anemometry, laser-doppler velocimetry or particle image velocimetry.
The core flow extends preferably to a radial distance of at least 0.2 times the radial distance from the axis to the tip of blades, preferably the core flow extends in the range of 0.2 to 0.3 times said radial distance.
Furthermore, the fluid flow in the immediate vicinity after the blades outside the core flow is preferably substantially a free vortex flow where the tangential flow speed component is inversely proportional with the radial distance from the axis to the radial position, whereas the axial flow speed component is substantially constant.
For the fans according to each of the three aspects above, the inner radius of the annular shroud is in the range of 600 to 1500 millimetres. Also, the radius of the hub is preferably in the range of 50 to 75 millimetres which surprisingly has shown to improve the efficiency of the fan considerably, probably due to the reduced disturbance of the wake of the hub.
A fan according to the present invention preferably comprises a diffuser arranged concentric with said axis at a downstream position of the annular shroud. In a preferred embodiment, the diffuser has a conical shape with a diffusion angle in the range of 2 to 15° to the axis of rotation of the rotor, preferably in the range of 6 to 10°.
Furthermore, a fan according to the present invention comprises an inlet part provided with a bellmouth arranged concentric with said axis at an upstream position of the annular shroud.
According to a particular aspect of the present invention, it relates to an axial flow fan comprising a hub rotatable about an axis, and at least one fan blade connected at a root end to said hub and having a free tip end extending radially away from said axis, the hub comprising a seating part allowing the blade or blades to be arranged in a plurality of blade pitch angles and blade locking part for locking the blade pitch angle of the at least one blade into a specific blade pitch angle, wherein said locking part is designed to lock said blade into one specific blade pitch angle only. In one known embodiment in the art, a loose locking pin is inserted into one of a plurality of openings in the blade root or in the seating part in order to lock the blade pitch in one of a plurality of possible pitch angles. However, at maintenance or repair of the fan rotor, such pin may easily be reinserted into a wrong opening resulting in an erroneous blade pitch of one or more of the blades of the fan, causing inferior performance with respect to efficiency, air flow and/or noise generation. With the present invention, such errors may be prevented efficiently. In a preferred embodiment, the fan comprises one locking part for each of the blades, and in a particularly preferred embodiment, the blades each comprises a recess cooperating with a corresponding pin of the locking part.
Embodiments of the present invention are illustrated with the enclosed drawing of which
The axial flow fan 1 of the present invention may be equipped with any convenient number of blades 2. In the embodiment of
The axial flow fan 1 as illustrated in
The air is accelerated in the inlet part 9 from rest far upstream of the fan 1 to the flow condition immediately before the rotor 5. Since no work is performed on the air or any heat exchange takes place, the total enthalpy of the air will remain constant, which for the typical operational conditions of an axial fan for ventilation purposes means that:
h
1,t
=c
p
·t
1+½c12=h0+½02=h0
where h1,h is the total enthalpy of the air immediately before the rotor 5, cp is the heat capacity of the air, t1 is the temperature of the air immediately before the rotor 5, c1 is the air speed immediately before the rotor 1 and h0 is the total enthalpy of the air at rest far upstream of the fan 1.
Since the air in the embodiments is not interacting with inlet vanes or guides, the flow direction in the inlet part 9 will be considered to be purely axial, i.e. that the tangential component of the air speed c1,u=0 and the axial component equals the air speed, c1,a=c1.
For the present invention, the design of the blades 2 of the fan 1 has the aim and task of forming a rotor 5 which is characterised in that it during operation of the fan 1 generates an air flow immediately after the air flow passage of the rotor 5, which is a combination of two so-called Beltrami flows, i.e. cylindrical flows with constant total enthalpy, see e.g. Michael H. Vavra, Aero-Thermodynamics and Flow in Turbomachines, John Wiley & Sons, Inc. 1960.
From a selected core radius rc and to the tip 7 of the blade where r=R, the air flow is a free vortex flow where the tangential flow speed component c2,u is inversely proportional with the radius: c2,u=k1/r, k1 being a first constant, whereas the axial flow speed component is constant, c2,a=const.≈c1,a. This is a fairly standard design principle of an axial flow fan. However, from the hub 3 to the core radius rc the rotor 5 is designed to drive a forced vortex flow, where the tangential flow speed component c2,u is proportional with the radius r: c2,u=k2·r, where k2 is a second constant, whereas the axial flow speed component will increase somewhat towards the hub 3. Both of these flows automatically fulfil the radial equilibrium between the centrifugal forces and the radial pressure gradient. The inclusion of a forced vortex flow at the core of the flow field after the rotor 5 is a novel design principle of a axial flow fan and provides advantages over the known prior art.
The design principle according to the present invention causes the change in total enthalpy and thereby the work performed by the blades 2 of the rotor 5 on the air flow to be substantially constant over the whole cross-section of the rotor 5 which is advantageous for the efficiency of the rotor 5. By incorporating a forced vortex flow at the core of the flow field after the rotor 5, preferably with a core radius rc in the range of 0.2 to 0.3 the maximum tangential speed in the wake of the rotor 5 is reduced as well as the force of the whirl formed after the hub 3 which have a disadvantageous effect on regaining kinetic energy in the downstream diffuser 10.
Based on this design principle, the blades of a fan may be designed by the use of standard fan design tools when design parameters as fan diameter, flow rate and rotational speed of the rotor. An example of the flow immediately after the passage of the rotor 5 for an axial flow fan 1 with core radius rc=0.2 is shown in
It has been found that the angle θ between the blade chord 14 and the direction of movement M of the blade 2 of a blade 2 of a fan rotor 5 designed according to the above design principle for the inner part of the blade, i.e. from the hub 3 and at least to the radial position of r/R=0.3, preferably as far as r/R=0.4 can be approximated with the equation
A more sophisticated approximation is alternatively found with the following equation:
where Flow is the nominal flow for the fan given in [m3/h], D=2·R is the rotor diameter given in [m] and n is the nominal rotational speed of the fan given in [rpm].
This equation 2 is applicable to the whole blade as a good approximation but is less precise at the inner part of the blade 2 than equation 1.
A single blade 2 of the fan 1 is shown in
Three examples of blades 2 of a rotor 5 designed according to the above design principle are provided below at a number of relative radial positions r/R, comprising the chord length, the profile type and the chord angles 0 as determined by means of the design principle, and for comparison the chord angles as calculated by means of equation 1 and equation 2.
In this example, the Flow is designed to be 45000 m3/h, the nominal rotational speed n is 425 rpm and the radius R of the rotor 5 is 1.5 m. The condition of the air is taken to be a temperature of 20° C., a pressure of 101300 Pa and a relative humidity of 80%.
The first five columns of the table provide the parameters of the blade 2 as found by standard design tools, whereas the last two columns are the chord angles 0 found by means of equation 1 and equation 2, respectively.
In this example, the Flow is designed to be 16000 m3/h, the nominal rotational speed n is 970 rpm and the radius R of the rotor 5 is 0.5 m. The condition of the air is taken to be a temperature of 20° C., a pressure of 101300 Pa and a relative humidity of 80%.
In this example, the Flow is designed to be 22500 m3/h, the nominal rotational speed n is 950 rpm and the radius R of the rotor 5 is 0.5 m. The condition of the air is taken to be a temperature of 20° C., a pressure of 101300 Pa and a relative humidity of 80%.
The three examples show that the deviation between designed chord angle θ and the one calculated with the use of Equation 1 is less than 1° at relative radial positions r/R>0.4. The deviation between designed chord angle θ and the one calculated with the use of Equation 2 is somewhat larger in the region near the blade root but is for the overall blade 2 a better approximation, i.e. within about 2°.
Extensive testing of the blades of fans designed according to the design principles has revealed that a change of pitch angle of the blade to adjust a fan designed for one nominal set of operational conditions to a different set of operational conditions, mainly a different flow rate through the fan and a different rotational speed n of the fan to a large extent preserve the advantages of the fan design, i.e. an improved overall efficiency of the fan as compared to traditionally designed fans, for which reason an axial fan having blades following the design principles generally have shown to exhibit the advantages, even though the blades are turned to another pitch and the fan is operated with other operational conditions than the original nominal set of operational conditions. These advantages have been apparent at pitch angles deviating at least about 10° from the designed pitch angle and are increasing for pitch angles deviating in the range of 5° from the designed pitch angle of the blade 2.
The assembly shown in
By providing a fan 1 with such system of a seating part 16, blades 2 provided with a recess in the blade root projection 15 and locking parts 18a, 18b, 18c defining one specific pitch angle of the blade 2, any possible erroneous re-assembly of the hub 3 after repair of the fan 1 resulting in erroneous blade pitch may be avoided.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/DK2013/050432 | 12/17/2013 | WO | 00 |