The present application is based on and claims priority to Chinese Patent Application Nos. 201822012051.2 and 201821941606.5, filed on Nov. 30 and 22, 2018 respectively, the entire contents of which are incorporated herein by reference.
The present application relates to the technical field of air conditioning equipment, and particularly to an axial-flow impeller and an air-conditioner having the same.
In the related art, an axial-flow impeller has a big air outlet noise due to limitation of structures of blades of the axial-flow impeller.
The present application seeks to solve at least one of the problems existing in the existing technologies. To this end, an object of the present application is to provide an axial-flow impeller that has a low air outlet noise and a light weight.
The present application further provides an air-conditioner with the above-mentioned axial-flow impeller.
The axial-flow impeller according to embodiment of the first aspect of the present application includes: a hub; and a plurality of blades arranged at an outer circumferential wall of the hub at intervals in a circumferential direction of the hub, wherein a tail edge of at least one of the blades is provided with N recessed portions recessed towards a direction of a front edge of the blade, the N recessed portions are successively arranged in a direction from a blade root of the blade to an outer edge of the blade, and are successively first to Nth recessed portions in the direction from the blade root of the blade to the outer edge of the blade, and N≥2 and is an integer; a projection of the axial-flow impeller on a reference plane is set as a reference projection, the reference plane is a plane perpendicular to a rotation axis of the axial-flow impeller, and on the reference projection, a connection line between a starting point of the first recessed portion and an end point of the Nth recessed portion is a first connection line, and a connection line between a tail edge point of the blade root and the end point of the Nth recessed portion is a second connection line; and M recessed portions are each partially located on the side of the second connection line close to the front edge, (N-M) recessed portions are each completely located between the first connection line and the second connection line, and M<N and is a positive integer.
In the axial-flow impeller according to the embodiments of the present application, the plural recessed portions recessed towards the front edge are arranged at the tail edge of the at least one blade, and on the reference projection, part of the recessed portions are located on the side of the above-mentioned second connection line close to the front edge, and the other part of the recessed portions are located between the first connection line and the second connection line, such that on the one hand, a time difference may be formed in outlet airflow of the axial-flow impeller, thereby dispersing a frequency of the outlet airflow to reduce the air outlet noise; and on the other hand, a weight of the axial-flow impeller may be reduced, thus reducing a motor load and power.
According to some embodiments of the present application, on the reference projection, a part of the Nth recessed portion is located on the side of the second connection line close to the front edge.
Optionally, on the reference projection, the point on a contour line of the Nth recessed portion furthest from the second connection line is located on the side of the second connection line close to the front edge.
According to some embodiments of the present application, on the reference projection, the first recessed portion is located between the first connection line and the second connection line.
According to some embodiments of the present application, a projection of the recessed portion on the reference plane is a curve, and the recessed portion is smoothly and transitionally connected with the part of the tail edge other than the recessed portion.
Optionally, on the reference projection, the part of the tail edge located between two adjacent recessed portions is a straight line.
According to some embodiments of the present application, at least one of the blades has a thinned region spaced apart from both the front edge and the outer edge of the blade, and the thinned region has a thickness less than a thickness of other regions of the blade other than the thinned region.
According to some embodiments of the present application, a thickened portion is provided at the part of the blade root of the blade close to the front edge of the blade.
Optionally, the thickened portion is provided at a pressure surface of the blade.
Optionally, in a direction from the hub to the outer edge of the blade, the thickened portion has a thickness reduced gradually, and the thickness of the thickened portion refers to a size of the thickened portion in a thickness direction of the blade.
Optionally, in the direction from the hub to the outer edge of the blade, the thickened portion has a width reduced gradually, and the width of the thickened portion refers to a size of the thickened portion in the circumferential direction of the hub.
Optionally, the thickened portion has a thickness with a maximum value ranging from 1 mm to 10 mm, and the thickness of the thickened portion refers to the size of the thickened portion in the thickness direction of the blade.
Optionally, the thickened portion has a width with a maximum value ranging from 5 mm to 30 mm, and the width of the thickened portion refers to the size of the thickened portion in the circumferential direction of the hub.
Optionally, the thickened portion has a length with a maximum value ranging from 10 mm to 50 mm, and the length of the thickened portion refers to a size of the thickened portion in the direction from the hub to the outer edge of the blade.
According to some embodiments of the present application, in airflow incoming direction, the hub has a closed front end surface and an open rear end surface, a hub cavity with an open rear end is formed in the hub, and the front end surface is provided with a fitting groove suitable for being fitted with a motor.
According to some embodiments of the present application, a hub boss is provided in the hub cavity and has an outer circumferential wall spaced apart from an inner circumferential wall of the hub cavity, and a shaft hole suitable for being fitted with an output shaft of the motor is formed in the hub boss and communicated with the fitting groove.
According to some optional embodiments of the present application, a plurality of reinforcing rib plates are arranged between the inner circumferential wall of the hub cavity and the outer circumferential wall of the hub boss at intervals in a circumferential direction of the hub boss.
Optionally, the number of the reinforcing rib plates is 3-6.
Optionally, each reinforcing rib plate is connected with the outer circumferential wall of the hub boss, the inner circumferential wall of the hub cavity, and a front end wall of the hub cavity.
According to some optional embodiments of the present application, in a direction from the front end surface to the rear end surface of the hub, the outer circumferential wall of the hub boss extends obliquely in a direction close to a central axis of the hub.
According to some embodiments of the present application, a plurality of stacking bosses are formed at the front end surface of the hub, arranged at intervals in the circumferential direction of the hub and located on an outer circumferential side of the fitting groove; and when the axial-flow impellers are stacked axially, the stacking boss of one of two adjacent axial-flow impellers is adapted to extend into the hub cavity of the other axial-flow impeller and be fitted with the inner circumferential wall of the hub cavity.
Optionally, each stacking boss extends in the circumferential direction of the hub.
Optionally, the hub boss is provided in the hub cavity and has the outer circumferential wall spaced apart from the inner circumferential wall of the hub cavity, the shaft hole suitable for being fitted with the output shaft of the motor is formed in the hub boss and communicated with the fitting groove, the plural reinforcing rib plates are arranged between the inner circumferential wall of the hub cavity and the outer circumferential wall of the hub boss at intervals in the circumferential direction of the hub boss, a rear end surface of each reinforcing rib plate is located on a front side of the rear end surface of the hub, a rear end surface of each reinforcing rib plate and the rear end surface of the hub have a distance d, each stacking boss has a thickness h in a front-rear direction, and d≥h.
The air-conditioner according to embodiments of the second aspect of the present application includes the axial-flow impeller according to the embodiments of the first aspect of the present application.
In the air-conditioner according to the embodiments of the present application, the arrangement of the above-mentioned axial-flow impeller may reduce the air outlet noise and power.
Additional aspects and advantages of the present application will be given in part in the following descriptions, become apparent in part from the following descriptions, or be learned from the practice of the embodiments of the present application.
The above and/or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following descriptions made with reference to the drawings, in which:
Reference will be made in detail to embodiments of the present application, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions. The embodiments described herein with reference to drawings are illustrative, and merely used to explain the present application. The embodiments shall not be construed to limit the present application.
An axial-flow impeller 100 according to the embodiments of the present application will be described below with reference to
Referring to
Specifically, the plural blades 2 are arranged at an outer circumferential wall of the hub 1 at intervals in a circumferential direction of the hub 1, and thus rotate to form airflow when the axial-flow impeller 100 rotates. Optionally, the number of the blades 2 may be 2-7, for example, 3.
A tail edge 22 of at least one blade 2 is provided with N recessed portions 221 recessed in a direction of a front edge 21 of the blade 2, the N recessed portions 221 are successively arranged in a direction from a blade root 23 of the blade 2 to an outer edge 24 of the blade 2, and N≥2 and is an integer. For example, the above-mentioned N recessed portions 221 may be provided at the tail edge 22 of only one blade 2 or the tail edges of part of the blades 2, or the tail edge 22 of each blade 2 is provided with the above-mentioned N recessed portions 221. Thus, the blade 2 with the above-mentioned N recessed portions 221 has inconsistent air outlet time at the tail edge, the outlet airflow of the axial-flow impeller 100 has a time difference, and air outlet frequencies are different, thereby dispersing a frequency of the outlet airflow to form a broadband aerodynamic noise and reducing the air outlet noise; and a weight of the axial-flow impeller 100 may be reduced, thus reducing a motor load and power.
Further, in the direction from the blade root 23 of the blade 2 to the outer edge 24 of the blade 2, the N recessed portions 221 are successively first to Nth recessed portions 221, a projection of the axial-flow impeller 100 on a reference plane is set as a reference projection, and the reference plane is a plane perpendicular to a rotation axis of the axial-flow impeller 100. On the reference projection, a connection line between a starting point of the first recessed portion 221 and an end point of the Nth recessed portion 221 is a first connection line s1, and a connection line between a tail edge 22 point of the blade root 23 and the end point of the Nth recessed portion 221 is a second connection line s2; and M recessed portions 221 are each partially located on the side of the second connection line s2 close to the front edge 21, (N−M) recessed portions 221 are each completely located between the first connection lines s1 and the second connection line s2, and M<N and is a positive integer. Thus, on the reference projection, part of the recessed portions 221 are each partially located on the side of the above-mentioned second connection line s2 close to the front edge 21, and the other part of the recessed portions 221 are each located between the first connection line s1 and the second connection line s2, such that at least part of the recessed portions 221 have different depths to further disperse the frequency of the outlet airflow, thus better reducing the air outlet noise.
For example, N=2, and M=1; or, N=3, and M=1; or, N=3, and M=2.
The depth of the recessed portion 221 refers to a maximum distance between a contour line of the recessed portion 221 and the first connection line s1 on the reference projection.
It should be noted that the starting point and the end point of the above-mentioned recessed portion 221 are relative to the direction from the blade root 23 of the blade 2 to the outer edge 24 of the blade 2. On the reference projection, each recessed portion 221 has two ends in the direction from the blade root 23 of the blade 2 to the outer edge 24 of the blade 2, with the end proximal to the blade root 23 as the starting point and the end proximal to the outer edge 24 as the end point.
In the axial-flow impeller 100 according to the embodiments of the present application, the plural recessed portions 221 recessed towards the front edge 21 are arranged at the tail edge 22 of the at least one blade 2, and on the reference projection, part of the recessed portions 221 are each partially located on the side of the above-mentioned second connection line s2 close to the front edge 21, and the other part of the recessed portions 221 are each located between the first connection line s1 and the second connection line s2, such that on the one hand, the time difference may be formed in the outlet airflow of the axial-flow impeller 100, thereby dispersing the frequency of the outlet airflow to reduce the air outlet noise; and on the other hand, the weight of the axial-flow impeller 100 may be reduced, thus reducing the motor load and power.
According to some embodiments of the present application, referring to
Optionally, referring to
According to some embodiments of the present application, referring to
According to some embodiments of the present application, a projection of the recessed portion 221 on the reference plane is a curve, and the recessed portion 221 is smoothly and transitionally connected with the part of the tail edge 22 of the blade 2 other than the recessed portion 221, thus further reducing the noise, and facilitating an injection molding process of the blade 2 when the blade 2 is a plastic part.
Optionally, on the reference projection, the part of the tail edge 22 of the blade 2 located between two adjacent recessed portions 221 is a straight line. Thus, the blade 2 has a simple structure and is convenient to manufacture.
In other embodiments, on the reference projection, the part of the tail edge 22 of the blade 2 located between two adjacent recessed portions 221 may be a curve.
For example, in the examples of
According to some embodiments of the present application, referring to
Optionally, with reference to
According to some embodiments of the present application, referring to
Optionally, referring to
Optionally, in the direction from the hub 1 to the outer edge 24 of the blade 2, the thickened portion 211 has a width reduced gradually, and the width of the thickened portion 211 refers to a size of the thickened portion 211 in a circumferential direction of the hub 2. Thus, the thickened portion 211 may be smoothly connected with the pressure surface or the suction surface of the blade 2 while the structural strength of the axial-flow impeller 100 is improved, which avoids the air flow turbulence caused by an overlarge step.
Optionally, referring to
Optionally, referring to
Optionally, referring to
For example, in the examples of
Referring to
As can be seen from the curve of
As can be seen from the curve of
According to some embodiments of the present disclosure, referring to
When the axial-flow impeller 100 rotates and the airflow flows through the hub 1, since the front end surface of the hub 1 is closed, the airflow may flow to an outer side of the hub 1 along the front end surface, and vortex at a front end of the hub 1 may be reduced or avoided, thereby reducing airflow loss, an airflow turbulence degree, wind resistance, and the noise.
Referring to
According to some embodiments of the present application, referring to
According to some optional embodiments of the present application, referring to
Optionally, the number of the reinforcing rib plates 15 is 3-6. Thus, the hub 1 may have high structural strength and a simple structure and is easy to mold. For example, in the examples of
Optionally, each reinforcing rib plate 15 is connected with the outer circumferential wall of the hub boss 14, the inner circumferential wall of the hub cavity 11, and a front end wall of the hub cavity 11, thus further improving the structural strength of the whole hub 1.
According to some optional embodiments of the present application, referring to
According to some embodiments of the present application, referring to
When the axial-flow impellers 100 are required to be used or assembled, two adjacent axial-flow impellers 100 are separated from each other, and the stacking boss 13 of one axial-flow impeller 100 is separated from the hub cavity 11 of the other axial-flow impeller 100, thereby separating the stacked axial-flow impellers 100.
Optionally, 2 to 5 stacking bosses 13 may be formed on the front end surface of the hub 1. For example, referring to
Optionally, referring to
Optionally, referring to
It should be noted that, in the above-mentioned embodiments, when the axial-flow impellers 100 are stacked, in the front-rear direction, if the stacking boss 13 of the rear axial-flow impeller 100 is just opposite to the reinforcing rib plate 15 of the front axial-flow impeller 100, the front end surface of the stacking boss 13 may abut against the rear end surface of the reinforcing rib plate 15, such that the plural stacked axial-flow impellers 100 may be limited axially, thereby further improving the stacking stability of the axial-flow impellers 100. When the axial-flow impellers 100 are stacked, in the front-rear direction, if the stacking boss 13 of the rear axial-flow impeller 100 is just opposite to a space between the reinforcing rib plates 15 of the front axial-flow impeller 100, the stacking boss 13 may be accommodated right behind the space between two adjacent reinforcing rib plates 15.
In other embodiments, the above-mentioned reinforcing rib plate 15 may extend to the rear end surface of the hub 1, and at this point, the rear end surface of the reinforcing rib plate 15 is flush with the rear end surface of the hub 1, and when the axial-flow impellers 100 are stacked, in the front-rear direction, the stacking boss 13 of the rear axial-flow impeller 100 is required to be opposite to the space between the reinforcing rib plates 15 of the front axial-flow impeller 100, such that the stacking boss 13 is fitted into the space between adjacent reinforcing rib plates 15. Further, two circumferential end surfaces of the stacking boss 13 may abut against the two corresponding reinforcing rib plates, such that the axial-flow impellers 100 may be circumferentially limited to prevent the axial-flow impellers 100 from rotating, thus further improving the stacking stability of the axial-flow impellers 100.
An air-conditioner according to embodiments of a second aspect of the present application includes the axial-flow impeller 100 according to the embodiments of the first aspect of the present application.
In the air-conditioner according to the embodiments of the present application, the arrangement of the above-mentioned axial-flow impeller 100 may reduce the air outlet noise and power.
Optionally, when the air-conditioner includes an air-conditioner indoor unit and an air-conditioner outdoor unit, the above-mentioned axial-flow impeller 100 may be used in the air-conditioner indoor unit or the air-conditioner outdoor unit.
In the description of the present specification, reference throughout this specification to “an embodiment,” “some embodiments,” “exemplary embodiment,” “example,” “specific example” or “some examples” means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In the specification, the schematic expressions to the above-mentioned terms are not necessarily referring to the same embodiment or example. Furthermore, the described particular features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.
Although embodiments of the present application have been shown and illustrated, it shall be understood by those skilled in the art that various changes, modifications, alternatives and variants without departing from the principle and idea of the present application are acceptable. The scope of the present application is defined by the claims and their equivalents.
Number | Date | Country | Kind |
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201821941606.5 | Nov 2018 | CN | national |
201822012051.2 | Nov 2018 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/084636 | 4/26/2019 | WO | 00 |