The present invention relates to an axial flow pump and a diagonal flow pump, especially, those that have plural impeller blades and plural guide vanes placed downstream of the impeller blades.
Axial-flow pumps generate rotational energy in the fluid by means of the impeller blades thereof and convert the rotational energy to the static pressure by means of guide vanes placed downstream of the impeller blades. Usually, the impeller blades and the guide vanes have the respective same shapes and are mounted to the shaft and/or the casing at a uniform interval. The flow at the outlet of the impeller blades has a flow component along a rotational axis and an angular component which is called as a rotational component, hereinafter. The guide vanes are mounted in such a configuration that the leading edges of the vanes are corresponding to the angle of the downstream flow generated by the impeller blades. Since the flow condition of the fluid flow coming out from the impeller blades depends on the flow rate, the guide vanes are set to fit a certain single flow angle in a certain operating condition which is for a particular flow rate. The design where, for example, the angles α and γ are the same in the configuration shown in
The guide vanes are set such that the setting condition is optimized for a single particular operating condition. The reference shows guide vanes that have the same shape in the axial symmetry and provide an optimized performance for a certain condition.
Reference 1: Japanese laid open patent, H11-82390
One of the important performances required for the fluid pump is efficiency. Since pumps are operated under various conditions of the flow rate, high efficiency is required not only for a single specific condition but also for other different conditions of the flow rate. In the best performance of the guide vanes, the flow coming out from the impeller blades flows along the guide vanes and the rotational component of the flow is converted into static pressure at the stage of the flow passing by the guide vane. Since the cross sectional flow distributions such as those close to the hub of the vanes and those close to the shroud are different due to the difference of the rotational flow rate at the outlet of the impeller blades, the cross sectional shape of a blade in the region close to the hub is more declined than that of the blade in the region close to the shroud. Since the flow rate of the flow passing direction in the region close to the hub becomes small in a view of cross section when the flow rate becomes small, the angle α of the flow which comes into the guide vanes is smaller than the angle for the optimum flow rate operation and the flow direction at the leading edges of the guide vanes is deviated from the direction of the guide vanes. Accordingly, the flow is separated at the leading edges of the guide vanes and the vortexes caused by the separation are pushed out to the downstream from the leading edges of the guide vanes. Since these vortexes partially impede the flow paths generated between any adjacent two guide vanes located in the circumferential direction of the shroud and act as a resistance against the flow so that the total performance of the pump becomes worse. On the other hand, the component of of the flow rate with respect to the direction of the flow channel becomes large and the angle of the flow at the leading edges of the guide vanes is deviated when the operation is done in a larger flow rate than the optimum condition. The direction of the flow is deviated to the other side of the guide vanes opposite to the case where the flow rate is small and therefore the separation is generated on the opposite side of the leading edges of the guide vanes and that the vortexes of the separation partially impede the flow paths and reduce the pump performance. The distance between adjacent guide vanes in the cross sectional plane is shorter in the region close to the hub and longer in the region close to the shroud because the radius is smaller as the region is closer to the hub and therefore the effect of impeding flow paths due to the presence of the separation vortexes is particularly a serious problem in the region close to the hub.
The purpose of the present invention is to minimize the degradation of the performance due to the separation vortex generated at the leading edges of guide vanes by a change in the flow rate and to provide an axial flow pump and diagonal flow pumps that can maintain high performance in a wide range of operation condition from a small flow rate to a large flow rate.
(1) In order to achieve the above purpose, the present invention provides an axial flow pump wherein a plurality of guide vanes is located in the circumferential direction of a shroud and downstream of a plurality of impeller blades, wherein the plurality of guide vanes includes plural kinds so that the leading edges of some of the guide vanes are placed downstream regarding the pump rotation axis direction of those of the other guide vanes.
Guide vanes are set downstream of the plurality of the impeller blades and the area of the inlet to a flow path to each of some guide vanes becomes large. Since the effective area of the inlet to the flow path to each guide vanes becomes large to overcome a problem due to the operation conditions other than the optimum condition, the performance degradation due to the separation vortexes generated at the leading edges of the guide vanes can be minimized and a high performance pump covering a wide range of operation condition from a small flow rate to a large flow rate is realized.
(2) In order to achieve the above purpose, the present invention provides an axial flow pump that has a plurality of impeller blades and a plurality of guide vanes set downstream of the plurality of the impeller blades wherein the pump has plural kinds of guide vanes provided regularly in the circumferential direction of a shroud and downstream of the impeller blades such that some of the guide vanes have the leading edges located further downstream than the leading edges of the other guide vanes.
According to this configuration, as explained in (1), the performance degradation due to the separation vortexes generated at the leading edges of the guide vanes can be minimized and a high performance pump covering a wide range of operation condition from a small flow rate to a large flow rate is achieved since the areas of the inlet of the flow paths to guide vanes becomes large.
(3) Another variation of the invention is that the plural kinds of the guide vanes are provided as the first plurality of guide vanes and the second guide vanes which have shorter vane length in the flow direction in comparison to the first guide vanes and the leading edges of the second guide vanes are located further downstream in comparison to the leading edges of the first guide vanes, preferably in addition to the variations described by (1) and (2).
(4) Another variation of the invention is that the plurality of the second guide vanes have a shorter vane length in the region close to the pump rotational axis than in the region far from the pump rotation axis and the vane length in the region close to the pump rotational axis is shorter than the first guide vanes in the direction of the pump rotation axis, preferably in addition to the variations described by (3).
(5) Another variation of the invention is that the plurality of the second guide vanes have a shorter vane length in the pump axial direction as closer to the pump rotation axis and the vane length in the region close to the pump rotational axis is shorter than the first guide vanes in the direction of the pump rotation axis, preferably in addition to the variations described by (3).
(6) In order to achieve the above purpose, the present invention provides a diagonal flow pump wherein a plurality of guide vanes is set downstream of the plurality of impeller blades and the leading edges of some of the guide vanes are placed downstream of the leading edges of the other guide vanes with respect to the pump rotation axis direction such that the guide vanes are regularly located in the circumferential direction of a shroud.
Accordingly, as explained in (1), since the effective area of the inlet to a flow path to each guide vane becomes large in to overcome a problem due to the operation conditions other than the optimum condition, the performance degradation due to the separation vortexes generated at the leading edges of the guide vanes can be minimized and the high performance pump covering a wide range of operating condition from a small flow rate to a large flow rate can be provided.
(7) In order to achieve the above purpose, the present invention provides a diagonal flow pump that has a plurality of impeller blades and a plurality of guide vanes being set downstream of the plurality of impeller blades wherein the pump has plural kinds of guide vanes provided regularly in the circumferential direction of a shroud and downstream of the impeller blades such that some of the guide vanes have the leading edges placed further downstream than the leading edges of the other guide vanes.
According to this configuration, as explained in (1), the performance degradation due to the separation vortexes generated at the leading edges of the guide vanes can be minimized and a high performance pump covering a wide range of operation condition from a small flow rate to a large flow rate can be obtained since the area of the inlet of the flow to flow paths to guide vanes becomes large.
According to the present invention, it is possible to minimize the degradation of the performance due to the separation vortex generated at the leading edges of guide vanes caused by variation in the flow rate and to realize an axial flow pumps and diagonal flow pumps that can maintain high performance in a wide range of operation condition from a small flow rate to a large flow rate.
The embodiments of the present invention are explained by using drawings.
As shown in
As shown in
The guide vanes in accordance with the present invention satisfy the following two conditions.
As for the guide vanes 11 which have a short vane length, the guide vanes keep the relation that the closer to the pump rotation axis a portion of a vane the shorter the length thereof with respect to the direction of the pump rotation axis. As for the guide vanes 12 which have long vane lengths, the relation between the lengths of the cross-sections of the guide vanes 12 on the cylinder A2, B2 and C2 can be arbitrarily determined.
The effect of the present invention is discussed as follows.
One of the important performances required for the axial flow pumps is efficiency in terms of how less of the flow kinetic energy is lost in the fluid flow.
In the operation condition that serves the maximum performance of the conventional guide vanes (wherein the maximum performance implies no generation of separation vortexes so that flow kinetic energy lost in the fluid dynamics is small), the regional flows of the fluid of the conventional axial pumps are depicted in the
The angle α changes in accordance with the change in the flow rate. The flow rate is defined by the product of the cross sectional area of the flow and the projection of the flow velocity vector F. The component in the pump rotation plane is F3. For non-compressive flow, the flow volume across any cross sectional area is constant therefore the relation:
Flow rate measured at the impeller blade inlet
=Product of the inlet blade cross section area of the impeller blade and the projection of the flow velocity vector F at the impeller blade inlet P0
=Product of the outlet cross section area of the impeller blade and the projection of the flow velocity vector F2 at the impeller outlet P1
=Product of the outlet cross section area of F3
=Flow rate measured at impeller blade outlet
On the other hand, the component of F2 in the plane normal to the pump rotation axis is F4 and the rotation velocity in the flow rotating around the pump axis wherein the rotation velocity is added by the impeller rotation. According to this definition, the vector F and F3 changes in their magnitudes. When the flow rate increases by 10% then F3 increases by 10%. Generally the impeller blades rotate in a constant rotation speed. The rotation component of the flow rate added by the impeller rotation at the impeller blade outlet does not largely change at the optimum flow condition. Therefore, F4 does not largely change at the impeller blade outlet with the increase and decrease of the flow but F3 changes so that the angle α changes. This concludes that α becomes large and small when F3 becomes large and small, respectively.
The “impeding” of the flow is explained as follows. The vector F3 is smaller for the case shown in
W1=W2+W5
can be obtained. Since the shape of the guide vanes is the same as that shown in
On the other hands,
The details of a flow with a large volume flow rate will be further explained. The width of the separation vortex is W7, then the width W6 of the channel of the flow becomes W6=W1−W7. The narrower the channel of the flow is, the larger the flow velocity is. Therefore the viscous resistance becomes large when the channel of the flow becomes narrow and flow energy is largely lost. Therefore, a wide flow path width is desired for the purpose of reducing the flow energy lost.
For this low flow rate, the detail is explained as follows. There are two separation vortexes over the three adjacent vanes. For the conventional configuration, the width of the effective flow path in the region of the three adjacent vanes is W2+W2 (=W1+W1−W5−W5). However for the present invention, only one separation vortex is generated and a width (WB) of one guide vane is removed in the channel of the flow and therefore the effective flow path is W4 (=W1+W1−W5−WB). The present invention can widen the width of the effective flow path with a smaller impeding dimension being W5+WB. Therefore the present invention provides less flow resistance and less flow energy lost.
The details of the large flow rate will be further explained. The width of the effective flow path (in other words, a flow channel) can be widened with a small dimension being W7+WB since it is W8 (=W6+W6+W7+WB) in comparison to the conventional guide vane configuration. For the present invention, there is no separation vortexes generated for the optimum flow condition similar to the condition shown in
The cross sections, of the guide vanes 3 located in the circumferential direction of the shroud, cut by a cylinder which is close to the shroud 4 are the same with respect to the length along the pump rotation axis. According to the facts that average flow path width W at the shroud is larger than that at the hub and the separation vortexes are less generated with the change in the flow rate, since the flow angle at the leading edges in the region close to the shroud is less keen than that at the leading edges in the region close to the hub. Accordingly, shortening the lengths of some of the vanes close to the shroud is not significantly advantageous. Actually, the variance of the flow angle is small for the case when the flow rate vary because the flow angle in the region close to the shroud is large and therefore separation vertexes are scarcely generated in the region close to the shroud, even when the separation vortexes are generated in the region close to the hub, so that the impeding of the flow paths due to the separation vortexes does not occur in the region close to the shroud in the most cases. Considering the original purpose of the guide vanes 3, which is to convert the rotational flow component to static pressure in high efficiency, it is concluded that the longer the length of the guide vanes in the region close to the shroud the better the performance.
As discussed before, since the present invention provides the effect that the area of the inlet to a flow path to guide vanes 11 and 12 is enlarged to W4 so that the effective area of the inlet to the flow path to the guide vanes 11 and 12 can be enlarged in the operation conditions other than that for the optimum flow volume, the degradation of the performance due to the separation vortexes generated in the leading edges of the guide vanes following the change in the flow rate can be suppressed into a minimum level and the high performance pump covering a wide range of operation condition from a small flow volume to a large flow volume can be realized.
The guide vanes regarding the present invention can be adopted by other types of pumps.
For the diagonal flow pumps, the cross sectional shapes of the guide vanes 33 cut in the rotational surface 38 which is shown by a dotted line in
By means of this embodiment of the present invention, the similar effect to the axial flow pumps regarding the high efficiency performance in wide range of flow rates around the optimum condition can be obtained for the diagonal flow pumps as well.
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Number | Date | Country | |
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