The present disclosure relates generally to fluid seals, and more particularly to reducing fatigue of fluid seals for hydraulic couplings.
Quick couplings are devices that allow connection of a single fluid line without a need for special tools. Individual quick couplings typically have a ball locking mechanism to prevent male and female portions of the quick couplings from separating due to internal hydraulic pressure during use.
Multi-couplings typically utilize a group of quick couplings that have male and female portions mounted together in a corresponding plate or casting. Instead of an individual locking mechanism, such as a ball locking mechanism, a larger centralized locking mechanism may connect and lock the male portions in one plate to the corresponding female portions in the other plate. Increased pressures within the quick couplings increase separation loads and can require additional loads to connect the quick couplings.
Increasing separation loads increases the amount of force required to connect and lock the quick couplings, and may require a more effective sealing mechanism between corresponding male and female portions of the quick couplings. Sealing mechanisms commonly utilize elastomeric or polymeric seals, but elastomeric and polymeric materials have limitations regarding pressure, temperature, and chemical compatibility. Metal seals are often used to avoid the disadvantages associated with elastomeric and polymeric materials.
The present disclosure provides a seal retainer having an axially facing surface with an axially facing concave portion for receiving a convex face of a sealing member. The axially facing concave portion allows the sealing member to be seated in the axially facing concave portion and retain at least some of its shape when under pressure, such as separation pressure within a quick coupling, to reduce stresses acting on the sealing member. Thus, the sealing member may undergo less fatigue when cycling between a pressurized and non-pressurized state. Reducing fatigue allows sealing members, such as metal sealing members, to endure a greater amount of cycles before leaking, which reduces replacement costs of the sealing members.
The axially facing concave portion may generally extend circularly about a longitudinal axis and have a cross-sectional profile that is configured to support the sealing member. For example, the sealing member may be a metal C-shape ring seal that has an open end facing axially and an axially facing convex face. A cross-section of the axially facing concave portion, parallel to the longitudinal axis, may be C-shape to receive the axially facing convex face. Alternatively, the cross-section parallel to the longitudinal axis may be another suitable shape, such as a V-shape or a trapezoidal shape.
According to one aspect of the disclosure, a seal retainer of a hydraulic component, the seal retainer includes a radially inward facing surface extending about a longitudinal axis and extending along the longitudinal axis, an axially facing surface extending radially outward from the radially inward facing surface, the axially facing surface facing in a first direction along the longitudinal axis, and an axially facing concave portion formed in the axially facing surface, the axially facing concave portion facing in the first direction and configured to receive a convex face of a sealing member, wherein the axially facing concave portion extends along a curved axis, the curved axis being coaxial with the longitudinal axis and circumscribing the longitudinal axis.
According to another aspect of the disclosure, a hydraulic coupling includes a female hydraulic coupling component that includes a housing having an opening configured to receive a male hydraulic coupling component, and having a flow cavity fluidly connectable to the opening and extending along a longitudinal axis, the male hydraulic coupling component being engaged with the female hydraulic coupling component, and a seal retainer in the opening, the seal retainer that includes a radially inward facing surface extending about the longitudinal axis and extending along the longitudinal axis, wherein the radially inward facing surface is configured to receive a radially outwardly facing surface of the male hydraulic coupling component, an axially facing surface extending radially outward from the radially inward facing surface, the axially facing surface facing in a first direction along the longitudinal axis, and an axially facing concave portion formed in the axially facing surface, the axially facing concave portion facing in the first direction and configured to receive a convex face of a sealing member, wherein the axially facing concave portion extends along a curved axis, the curved axis being coaxial with the longitudinal axis and circumscribing the longitudinal axis.
The foregoing and other features of the invention are hereinafter described in greater detail with reference to the accompanying drawings.
The principles of this present application have particular application to female coupling components for hydraulic systems and thus will be described below chiefly in this context. For example, the female coupling components may connect hydraulic control lines. It will be appreciated that principles of this disclosure may be applicable to other hydraulic systems where it is desirable to prevent leakage of hydraulic fluid.
Referring now to the drawings and initially to
Hydraulic lines (not shown) may fluidly connect to each of the male coupling components 26 and the female coupling components 28 to provide hydraulic fluid, for example to provide hydraulic power to a corresponding oil well (not shown).
The sealing member may include a C-ring seal 66 with an axially facing opening opposite the seal retainer 60 to allow the C-ring seal 66 to seal radially inwardly and/or radially outwardly, relative to the longitudinal axis A. For example, a radially outward portion of the C-ring seal 66 may engage with a male coupling component 26 (
The coupler body 38 may include a flow cavity 70 for allowing fluid flow, along the longitudinal axis A, through the female coupling component 28. The female coupling component 28 may include a valve 72 and a valve seat 74 for engaging with the valve 72 to selectively restrict fluid flow through the flow cavity 70. For example, flow through the flow cavity 70 may be restricted when the female coupling component 28 and the male coupling component 26 are disengaged. Also, flow through the flow cavity 70 may be allowed when the female coupling component 28 and the male couple component 26 are engaged.
The female coupling component 28 may further include a resilient member 76 and a valve seal 78. The resilient member 76 may induce the valve 72 and the valve seal 78 into a closed position against the valve seat 74. The valve seal 78 may be a ring seal for providing additional sealing engagement to prevent leakage of fluid between the valve 72 and the valve seat 74.
The female coupling component 28 may also include an adapter 80 at an axial end opposite the seal retainer 60. The adapter 80 may allow the female coupling component 28 to fluidly connect to a separate hydraulic line (not shown) or another hydraulic component (not shown) to allow fluid to flow through the flow cavity 70 and out the adapter 80 to the hydraulic line or the hydraulic component. For example, fluid may flow through a central opening in the adapter 80 to a central opening in the coupler body 38 where the fluid may flow radially outwardly about the valve 72 and follow a generally longitudinal path until reaching the valve seat 74. When the valve 72 is open the fluid may continue to follow a longitudinal path out of the coupler body 38. Alternatively, the fluid may flow in an opposite direction from the hydraulic line or the hydraulic component through the adapter and further through the flow cavity.
Referring now to
The seal retainer 60 may be fixed at an end of the coupler body 38 that receives the male coupling component 26 (
The C-ring seal 66 may be seated in the axially facing concave portion 64 to seal against a radially inward facing surface 120 of the coupler body 38. The C-ring seal 66 may have a radially inwardly facing surface facing toward the longitudinal axis A for sealing against the radially outward facing surface 42 of the nipple 40 of the male coupling component 26 (
Referring briefly to
Referring again to
The secondary seal 98 may include a pair of V-shape ring seals 100, 102 for sealing against the radially outwardly facing surface 42 of the nipple 40 (
The secondary retainer 90 may be a ring shape, coaxial with the longitudinal axis A, with an axially facing surface 124 for engaging an opposing axially facing surface 126 of the seal retainer 60. The axially facing surface 124 of the secondary retainer 90 may, along the longitudinal axis A, axially fix a radially outward portion of the axially facing retainer surface 62 of the seal retainer 60 to the opposing axially facing body surface 94 of the coupler body 38.
Referring briefly to
Referring briefly to
The high fluid pressure may be intermittent, thus causing respective ends of the C-ring seal 66 to expand and deform upon receiving the pressure and to constrict and deform when the high fluid pressure lowered or removed. The axially facing concave portion 64 supports the C-ring seal 66 to reduce deformation of the C-ring seal 66 when expanding and/or when contracting due to the intermittent pressures. Thus, fatigue loading of the C-ring seal 66 may be reduced. Further details of the axially facing concave portion 64 are provided below.
Referring now to
The foot 96 may be any suitable shape for retaining the secondary seal 98 (
The axially extending ledge 92, as mentioned above, may axially off-set the C-ring seal 66. The axially extending ledge 92 may be coaxial with the circular axis B and include the axially facing concave portion 64. The axially facing concave portion 64 may have a larger radius compared to the radially inwardly facing surface 140, to radially outwardly off-set the C-ring seal 66 (
The axially facing concave portion 64 may form a continuous concavity about the longitudinal axis A. The continuous concavity allows the corresponding sealing member to seat evenly in the axially facing concave portion 64. For example, the C-ring seal 66 may extend entirely along the circular axis B to be coaxial with the longitudinal axis A.
The radius of the axially facing concave portion 64 relative to the circular axis B may be based on the size of the C-ring seal 66 (
For example, the radius of the axially facing concave portion may be 8% larger than the radius of the C-ring seal (e.g., the radius of the axially facing concave portion may be 0.035″ to accommodate a C-ring seal with a radius of 0.0323″). In another example, the radius of the axially facing concave portion may be 4% larger than the radius of the C-ring seal (e.g., the radius of the axially facing concave portion may be 0.05″ to accommodate a C-ring seal with a radius of 0.048″). In an embodiment, relative to the circular axis, the radius of the axially facing concave portion is 5% larger than the radius of the sealing member.
An angle θB formed by the axially facing concave portion relative to the circular axis B may be based on the size and strength of the C-ring seal 66. For example, the angle θB may be anywhere from 60° to 120°. In an embodiment, the angle θB is anywhere from 60° to 90°.
A depth D of the axially facing concave portion, along the longitudinal axis A, may be based on the size and strength of the C-ring seal 66. For example, the depth D may be between 10% and 25% of the radius of the axially facing concave portion 64 relative to the circular axis B. For example, the depth may be anywhere from 0.007″ to 0.015″.
When a fluid pressurizes the C-ring seal 66 (
Turning now to
The valve assembly 200 may include a valve 202 that is moveable along a longitudinal axis A relative to an axially inner body 204 and the seal retainer 60. The seal retainer 60 has an axially facing concave portion 64 that may axially engage a C-ring seal 66 that circumscribes the valve 202. Engaging the C-ring seal 66 with the seal retainer 60 may prevent the C-ring seal 66 from moving axially with the valve 202 when the valve 202 extends in a first direction, e.g., parallel to the longitudinal axis A. Engaging the C-ring seal 66 with the seal retainer 60 also may prevent the C-ring seal 66 from moving in the first direction when fluid pressurizes the C-ring seal 66. The fluid pressure is represented by the illustrated arrows leading to the C-ring seal 66. The axially inner body 204 may include a radially inward ledge 206 (shown in
As illustrated in
The fluid from the inner portion 210 of the valve assembly may act on an open end of the C-ring seal 66. The fluid from the inner portion 210 may have a higher pressure than the fluid from outside 212 of the valve assembly 200. The higher pressure in the fluid from the inner portion 210 causes the C-ring seal 66 to expand against the radially inwardly facing surface 205 and the radially outwardly facing surface 207. When expanded, the C-ring seal 66 may form a seal with the radially inwardly facing surface 205 and/or the radially outwardly facing surface 207.
Turning now to
The seal retainer 60a may include an axially facing retainer surface 62 with an axially facing concave portion 64. The axially facing concave portion 64 may have a V-shape cross-section for receiving a closed end of a sealing member, for example a C-shape sealing member opening axially as shown in
An angle θv formed by the axially facing concave portion 64, facing a circular axis B, may be based on the size and strength of the sealing member (e.g., as shown in
A depth D of the axially facing concave portion, along the longitudinal axis A, may be based on the size and strength of the corresponding sealing member (e.g., as shown in
Turning now to
The seal retainer 60b may include an axially facing retainer surface 62 with an axially facing concave portion 64. The axially facing concave portion 64 may have a trapezoidal-shape cross-section for receiving a closed end of a sealing member, for example a C-shape sealing member opening axially as shown in
An angle θi may be formed by a radially inner radially outwardly facing surface 260, extending coaxially with the longitudinal axis A, and an axially facing surface 262 of the axially facing concave portion 64. The axially facing surface 262 may extend coaxially with the longitudinal axis A. The angle θi may be based on the size and strength of the sealing member (e.g., as shown in
An angle θo may be formed by a radially outer radially inwardly facing surface 264, extending coaxially with the longitudinal axis A, and the axially facing surface 262 of the axially facing concave portion 64. The angle θo may be based on the size and strength of the sealing member (e.g., as shown in
A depth D of the axially facing concave portion, along the longitudinal axis A, may based on the function and radius of the sealing member 66. For example, the depth may be anywhere from 10% to 25% the radius of the sealing member.
A minor width W of axially facing concave portion 64 relative to the circular axis B may be less than the radius of the sealing member 66. A major width of the axially facing concave portion 64 is greater than the radius of the sealing member to allow the sealing member 66. The major width being great than the radius of the sealing member 64 allows outer ends of the sealing member 66 to expand when pressurized.
A first aspect of the invention is a seal retainer of a hydraulic component. In an exemplary embodiment, the seal retainer includes a radially inward facing surface extending about a longitudinal axis and extending along the longitudinal axis, an axially facing surface extending radially outward from the radially inward facing surface, the axially facing surface facing in a first direction along the longitudinal axis, and an axially facing concave portion formed in the axially facing surface, the axially facing concave portion facing in the first direction and configured to receive a convex face of a sealing member, wherein the axially facing concave portion extends along a curved axis, the curved axis being coaxial with the longitudinal axis and circumscribing the longitudinal axis.
In an exemplary embodiment, the seal retainer may further include the sealing member, wherein the convex face is seated in the axially facing concave portion.
In an exemplary embodiment, the sealing member may include a C-ring seal that is open in the first direction, wherein the C-ring seal may include the convex face and the convex face faces in a second direction opposite the first direction for the convex face to engage the axially facing concave portion.
In an exemplary embodiment, the axially facing concave portion may form a symmetrical concavity about the longitudinal axis, wherein the symmetrical concavity is configured to concentrically receive the sealing member.
In an exemplary embodiment, the axially facing concave portion may have a radius relative to the curved axis.
In an exemplary embodiment, the radius of the axially facing concave portion may be greater than a radius, relative to the curved axis of the convex face of the sealing member, thereby allowing the sealing member to expand within the axially facing concave portion.
In an exemplary embodiment, the axially facing concave portion may have a C-shape cross-section facing the curved axis.
In an exemplary embodiment, the axially facing concave portion may have a V-shape cross-section facing the curved axis.
In an exemplary embodiment, the axially facing concave portion may have a trapezoidal-shape cross-section facing the curved axis.
In an exemplary embodiment, the seal retainer may include a ring that is coaxial with the longitudinal axis.
In an exemplary embodiment, the curved axis may be a circular axis.
Another aspect of the invention is a hydraulic coupling. In an exemplary embodiment, the hydraulic coupling includes a female hydraulic coupling component and a male hydraulic coupling component engaged with the female hydraulic coupling component, wherein the female hydraulic coupling component that includes a housing having an opening configured to receive a male hydraulic coupling component, and having a flow cavity fluidly connectable to the opening and extending along a longitudinal axis, and a seal retainer in the opening, the seal retainer that includes a radially inward facing surface extending about the longitudinal axis and extending along the longitudinal axis, wherein the radially inward facing surface is configured to receive a radially outwardly facing surface of the male hydraulic coupling component, an axially facing surface extending radially outward from the radially inward facing surface, the axially facing surface facing in a first direction along the longitudinal axis, and an axially facing concave portion formed in the axially facing surface, the axially facing concave portion facing in the first direction and configured to receive a convex face of a sealing member, wherein the axially facing concave portion extends along a curved axis, the curved axis being coaxial with the longitudinal axis and circumscribing the longitudinal axis. The hydraulic coupling may include any of the above or following features either individually or in combination with one another.
In an exemplary embodiment, the hydraulic coupling may further include the sealing member having the convex face, wherein the convex face of the sealing member is seated in the axially facing concave portion.
In an exemplary embodiment, the sealing member may be configured to receive flow from the flow cavity, and wherein the sealing member expands upon receiving flow from the flow cavity.
In an exemplary embodiment, the sealing member may include a C-ring seal that is open in the first direction, wherein the C-ring seal may include the convex face and the convex face faces in a second direction opposite the first direction for the convex face to engage the axially facing concave portion.
In an exemplary embodiment, the axially facing concave portion may form a symmetrical concavity about the longitudinal axis, wherein the symmetrical concavity may be configured to concentrically receive the sealing member.
In an exemplary embodiment, the axially facing concave portion may have a radius relative to the curved axis.
In an exemplary embodiment, the radius of the axially facing concave portion may be greater than a radius, relative to the curved axis, of the convex face of the sealing member, thereby allowing the sealing member to expand within the axially facing concave portion.
In an exemplary embodiment, the axially facing concave portion may have a C-shape cross-section facing the curved axis.
In an exemplary embodiment, the axially facing concave portion may have a V-shape cross-section facing the curved axis.
In an exemplary embodiment, the axially facing concave portion may have a trapezoidal-shape cross-section facing the curved axis.
In an exemplary embodiment, the seal retainer may include a ring that is coaxial with the longitudinal axis.
In an exemplary embodiment, the curved axis may be a circular axis.
In an exemplary embodiment, the housing may further include a seat surrounding a portion of the flow cavity, and the hydraulic coupling may further include a valve member moveable within the flow cavity, the valve member being moveable between a closed position and an open position, when in the closed position the valve member is engaged with the valve seat to prevent flow through the flow cavity, and when in the open position the valve member is spaced from the valve seat to allow fluid to flow through the flow cavity.
In an exemplary embodiment, the sealing member may be configured to receive flow from the flow cavity when the valve is opened by the male hydraulic coupling component.
Although the invention has been shown and described with respect to a certain embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
This application claims the benefit of U.S. Provisional Application No. 62/156,397 filed May 4, 2015, which is hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/029964 | 4/29/2016 | WO | 00 |
Number | Date | Country | |
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62156397 | May 2015 | US |