The present disclosure relates, in general, to rotorcraft rotor hub assemblies and, in particular, to axial springs for use in rotorcraft rotor hub assemblies to reduce the axial movement of flapping bearings.
Rotorcraft rotor hub assemblies include rotor blades joined together by a yoke. It may be advantageous to allow a pair of oppositely disposed rotor blades to flap or teeter in a seesaw motion about a teetering axis while the rotor hub assembly is rotating. Such flapping may be regulated by a flapping bearing disposed in the yoke between the pair of rotor blades. The flapping bearing may have radial and torsional spring rates that accommodate asymmetrical thrust between the pair of rotor blades as well as any Coriolis torque. While the radial and torsional spring rates of the flapping bearing may be tailored for these purposes, the flapping bearing may also have a propensity to move or deform in an axial direction along the teetering axis. Such deformation in the axial direction may cause unwanted contact between the flapping bearing and other components, leading to accelerated wear and tear. Also, because flapping bearings are primarily used to accommodate radial and torsional loads, it may be difficult to vary the composition of the flapping bearing to accommodate axial deformation without also affecting the radial and torsional spring rates. Accordingly, a need has arisen for an axial spring that can be easily appended to a flapping bearing and whose properties can be custom tailored to regulate stiffness in a single, axial direction to minimize the drawbacks of current flapping bearings.
In a first aspect, the present disclosure is directed to a rotor hub assembly for a rotorcraft. The rotor hub assembly includes a yoke forming a bearing bore and having a teetering axis extending through the bearing bore. A flapping bearing is disposed in the bearing bore and is operable to regulate teetering of the yoke about the teetering axis. An axial spring abuts the flapping bearing to reduce movement of the yoke along the teetering axis, thereby reducing movement of the flapping bearing along the teetering axis.
In some embodiments, the axial spring may include a plurality of alternating metallic and elastomeric layers such as a plurality of substantially circular alternating metallic and elastomeric layers. In certain embodiments, the yoke forms a mast bore adapted to receive the mast therethrough such that the mast may be substantially perpendicular to the teetering axis. In some embodiments, a retention bracket may be coupled to the yoke to secure the axial spring against the flapping bearing. In such embodiments, the retention bracket may have a raised central portion with at least one receiving hole that is adapted to receive at least one boss extending from an end cap on a distal end of the axial spring. The boss may include a safety hole adapted to receive a safety wire therethrough to prevent the boss from disengaging with the receiving hole of the retention bracket.
In certain embodiments, the yoke may be rotatable in a plane of rotation such that the teetering axis is disposed substantially along the plane of rotation. In some embodiments, the yoke may have a central portion and a pair of oppositely disposed end portions each coupled to one of the plurality of rotor blade assemblies. In certain embodiments, a flapping bearing assembly may be disposed in the bearing bore. The flapping bearing assembly may include a trunnion having a central mast bore and first and second trunnion arms extending outwardly therefrom substantially along the teetering axis with the flapping bearing disposed about the first trunnion arm and a second flapping bearing disposed about the second trunnion arm.
In a second aspect, the present disclosure is directed to a rotor hub assembly for a rotorcraft. The rotor hub assembly includes a yoke forming a bearing bore and having a plane of rotation and a teetering axis disposed substantially along the plane of rotation and extending through the bearing bore. A plurality of rotor blade assemblies are coupled to and rotatable with the yoke. A flapping bearing assembly is disposed in the bearing bore. The flapping bearing assembly includes a trunnion having a central mast bore, first and second trunnion arms extending outwardly therefrom substantially along the teetering axis and first and second flapping bearings disposed respectively about the first and second trunnion arms. The flapping bearings are operable to regulate teetering of the yoke about the teetering axis. First and second axial springs respectively abut the first and second flapping bearings and are operable to reduce movement of the yoke along the teetering axis, thereby reducing movement of the flapping bearings along the teetering axis.
In a third aspect, the present disclosure is directed to a rotorcraft. The rotorcraft includes a fuselage, a tailboom extending from the fuselage and a rotor hub assembly rotatably coupled to an aft portion of the tailboom. The rotor hub assembly includes a yoke forming a bearing bore and having a plane of rotation and a teetering axis disposed substantially along the plane of rotation and extending through the bearing bore. A plurality of rotor blade assemblies are coupled to and rotatable with the yoke. A flapping bearing assembly is disposed in the bearing bore. The flapping bearing assembly includes a trunnion having a central mast bore, first and second trunnion arms extending outwardly therefrom substantially along the teetering axis and first and second flapping bearings disposed respectively about the first and second trunnion arms. The flapping bearings are operable to regulate teetering of the yoke about the teetering axis. First and second axial springs respectively abut the first and second flapping bearings and are operable to reduce movement of the yoke along the teetering axis, thereby reducing movement of the flapping bearings along the teetering axis.
For a more complete understanding of the features and advantages of the present disclosure, reference is now made to the detailed description along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
While the making and using of various embodiments of the present disclosure are discussed in detail below, it should be appreciated that the present disclosure provides many applicable inventive concepts, which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative and do not delimit the scope of the present disclosure. In the interest of clarity, all features of an actual implementation may not be described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the present disclosure, the devices, members, apparatuses, and the like described herein may be positioned in any desired orientation. Thus, the use of terms such as “above,” “below,” “upper,” “lower” or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the devices described herein may be oriented in any desired direction.
Referring to
It should be appreciated that rotorcraft 10 is merely illustrative of a variety of aircraft that can implement the embodiments disclosed herein. Indeed, bearing assembly 28 may be utilized on any aircraft having a rotor. Other aircraft implementations can include hybrid aircraft, tiltrotor aircraft, tiltwing aircraft, quad tiltrotor aircraft, unmanned aircraft, gyrocopters, propeller-driven airplanes, jets and the like. As such, those skilled in the art will recognize that bearing assembly 28 can be integrated into a variety of aircraft configurations. It should be appreciated that even though aircraft are particularly well suited to implement the embodiments of the present disclosure, non-aircraft vehicles and devices can also implement the embodiments.
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In addition to allowing for torsional and radial movement, flapping bearings 232, 234 may also be susceptible to axial movement or deformation along teetering axis 230. Such axial movement may be caused by the malleable nature of elastomeric layers 242, and may present a number of operational difficulties. For example, flapping bearings 232, 234 may come into unwanted physical contact with components at or near ends 236, 238 of bearing bore 218, which can lead to the damage of such components. Axial springs 248, 250 may be included in flapping bearing assembly 220 to reduce the movement of flapping bearings 232, 234 along teetering axis 230, thereby solving the aforementioned problems. By abutting flapping bearings 232, 234 along teetering axis 230, axial springs 248, 250 adjust the axial spring rate of flapping bearings 232, 234 by stiffening their movement along teetering axis 230.
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Distal ends 262, 264 of axial springs 248, 250 include end caps 266, 268, respectively, which may be formed from any rigid or metal material. End caps 266, 268 are interposed between retention brackets 274, 276 and axial springs 248, 250, respectively. End caps 266, 268 each include one or more bosses 270, 272. Retention brackets 274, 276, which may be coupled to yoke 202 via attachment holes 278, 280, secure axial springs 248, 250 against flapping bearings 232, 234, respectively. Retention brackets 274, 276 each have a raised central portion 282, 284 to provide additional room for axial springs 248, 250, respectively, and prevent the axial movement of flapping bearings 232, 234 along teetering axis 230 from interfering with retention brackets 274, 276 or other components. Raised central portions 282, 284 of retention brackets 274, 276 include one or more receiving holes 286, 288 into which bosses 270, 272 are insertable to further secure axial springs 248, 250, respectively. Retention brackets 274, 276 abut end caps 266, 268 when retention brackets 274, 276 are attached to yoke 202 and secure axial springs 248, 250 against flapping bearings 232, 234, respectively. A peelable shim (not shown), of any size, may be placed between retention brackets 274, 276 and end caps 266, 268 to customize the preload on axial springs 248, 250. As best seen in
Axial springs 248, 250 increase the stiffness of flapping bearings 232, 234 in the axial direction along teetering axis 230 to prevent flapping bearings 232, 234 from physically contacting other components, as well as to prevent other problems. Because flapping bearings 232, 234 are able to move in the torsional, radial and axial directions, the introduction of axial springs 248, 250 into bearing assembly 292 allows flapping bearings 232, 234 to be more precisely customized in the torsional and radial dimensions, while allowing for some error in the axial direction remedied by axial springs 248, 250. Thus, instead of having to redesign flapping bearings 232, 234, axial springs 248, 250 increase the axial stiffness of existing, possibly non-perfect flapping bearings 232, 234, which avoids the need to change tooling on existing high cost parts and reduces cost. Axial springs 248, 250 may also be retrofitted on existing flapping bearings 232, 234, such as 429 T/R flapping bearings. Axial springs 248, 250 may be useful in situations in which it is difficult or undesirable to make a flapping bearing having the exact axial, radial and torsional stiffness values required by the application. By incorporating axial springs 248, 250 to account for axial loads, flapping bearings 232, 234 can be tuned to focus on radial and torsional load requirements to allow for a more specialized and effective bearing. Axial springs 248, 250 may also provide more stiffness in the axial direction to avoid or reduce resonances during flight. Because axial springs 248, 250 may be quickly and easily designed, produced and installed, they present a more cost and time effective solution than redesigning, reproducing and reinstalling flapping bearings 232, 234.
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The foregoing description of embodiments of the disclosure has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosure. The embodiments were chosen and described in order to explain the principals of the disclosure and its practical application to enable one skilled in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the embodiments without departing from the scope of the present disclosure. Such modifications and combinations of the illustrative embodiments as well as other embodiments will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.
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Number | Date | Country | |
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20180141650 A1 | May 2018 | US |