This patent application claims priority of a Chinese Patent Application No. 202211331124.9, filed on Oct. 28, 2022 and titled “AXIALLY FLEXIBLE COMPRESSOR”, the entire content of which is incorporated herein by reference.
The present disclosure relates to the field of compressor technology, and in particular to an axially flexible compressor.
A compressor generally includes a movable scroll, a stationary scroll, a gas-discharge cover and a bearing seat. The movable scroll and the stationary scroll mesh with each other to form a compression chamber in order to compress an incoming refrigerant gas. A high-pressure chamber is formed between the stationary scroll and the gas-discharge cover to temporarily store the compressed high-pressure gas. There are multiple compression chambers with different pressure chambers inside the compression chamber. There will inevitably be leakage between adjacent compression chambers with different pressures, which results in reduced volumetric efficiency and increased power. In order to reduce leakage, the dimensional accuracy and shape accuracy of scroll processing are usually very high. But in actual production, there will be times when liquid refrigerant enters the compressor. Due to the incompressibility of the liquid, the scroll plate is subject to a very large load and can easily damage the scroll parts. In this case, the compressor needs to have axial flexibility to separate the movable scroll and the stationary scroll to release the pressure of the liquid refrigerant while keeping the high-pressure chamber from leaking high-pressure gas into the low-pressure chamber.
An object of the present disclosure is to provide an axially flexible compressor that allows the stationary scroll to move in its axial direction while ensuring the sealing performance of the high-pressure chamber.
In order to achieve the above object, the present disclosure adopts the following technical solution: an axially flexible compressor, including: a stationary scroll including a first spiral wall; a movable scroll mating with the stationary scroll; and a gas-discharge cover, the stationary scroll mating with the gas-discharge cover, the stationary scroll being at least partially located in the gas-discharge cover; wherein the compressor includes a sealing member and an elastic member; the sealing member is located between an outer side wall of the stationary scroll and an inner wall of the gas-discharge cover; the stationary scroll defines a gas-discharge hole; the outer side wall is located at a position of the first spiral wall away from the gas-discharge hole; the elastic member is located between the gas-discharge cover and a side of the stationary scroll away from the movable scroll; the elastic member abuts against and mates with the stationary scroll and the gas-discharge cover.
In order to achieve the above object, the present disclosure adopts the following technical solution: an axially flexible compressor, including: a stationary scroll including a first spiral wall; a movable scroll mating with the stationary scroll; and a gas-discharge cover, the stationary scroll mating with the gas-discharge cover, the stationary scroll being at least partially located in the gas-discharge cover; wherein the compressor includes a sealing member and an elastic member; the sealing member is located between the stationary scroll and the gas-discharge cover; the stationary scroll defines a gas-discharge hole; the elastic member is located between the gas-discharge cover and the stationary scroll; the elastic member abuts against and mates with the stationary scroll and the gas-discharge cover; the stationary scroll is configured to be movable along an axial direction thereof, so that the movable scroll and the stationary scroll can be separated in the axial direction.
The sealing member disclosed in the present disclosure is located between a circumferential side wall of the stationary scroll and the inner wall of the gas-discharge cover. The elastic member is located between the gas-discharge cover and the side of the stationary scroll away from the movable scroll. The elastic member abuts against and mates with the stationary scroll and the gas-discharge cover. Through the cooperation of the sealing member and the elastic member, the high-pressure chamber will not leak high-pressure gas into the low-pressure chamber, while it also allows the movable scroll and the stationary scroll to be separated in the axial direction.
Exemplary embodiments will be described in detail here, examples of which are shown in drawings. When referring to the drawings below, unless otherwise indicated, same numerals in different drawings represent the same or similar elements. The examples described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of devices and methods consistent with some aspects of the application as detailed in the appended claims.
The terminology used in this application is only for the purpose of describing particular embodiments, and is not intended to limit this application. The singular forms “a”, “said”, and “the” used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings.
It should be understood that the terms “first”, “second” and similar words used in the specification and claims of this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, “an” or “a” and other similar words do not mean a quantity limit, but mean that there is at least one; “multiple” or “a plurality of” means two or more than two. Unless otherwise noted, “front”, “rear”, “lower” and/or “upper” and similar words are for ease of description only and are not limited to one location or one spatial orientation. Similar words such as “include” or “comprise” mean that elements or objects appear before “include” or “comprise” cover elements or objects listed after “include” or “comprise” and their equivalents, and do not exclude other elements or objects. The term “a plurality of” mentioned in the present disclosure includes two or more.
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
As shown in
As shown in
The shell 3 is further provided with a stator 301 and a rotor 302 that cooperates with the stator 301. In order to simplify the drawings and facilitate understanding, the stator 301 and the rotor 302 are hidden in
When the compressor in this embodiment is in working condition, external air is sucked in through a suction port 303 of the shell 3, and the lubricating oil inside the shell 3 is driven to flow to the low-pressure chamber 603; then it flows from the low-pressure chamber 603 to the compression chamber 601, and is compressed by the cooperation of the movable scroll 2 and the stationary scroll 1.
As shown in
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In addition, as shown in
The gas compressed by the first spiral wall 101 and the second spiral wall 202 in the compression chamber 601 flows into the high-pressure chamber 604 from the gas-discharge hole 102 located in the middle of the stationary scroll 1. A hole 4021 is provided on a side wall of the cavity 402, as shown in
As shown in
During this process, the movable scroll 2 continues to rotate eccentrically and cooperates with the stationary scroll 1 to compress the gas. The gas flows from the low-pressure chamber 603 to the head end 203 of the second spiral wall 202 and enters through a gap between the head end 203 and the first spiral wall 101. Then, the gas continues to be compressed and the air pressure of the gas continues to increase. It is highest when the gas is compressed to a middle position of the compression chamber 601, which is also a middle position of the stationary scroll 1 and the movable scroll 2. Therefore, the compression chamber 601 is a high-pressure area. The gas in the compression chamber 601 flows directly into the high-pressure chamber 604, so the air pressure in the high-pressure chamber 604 is also high, and the air pressure in the cavity 402 is also high. The low-pressure chamber 603 inhales gas from the outside without undergoing compression processing, so the low-pressure chamber 603 is a low-pressure area. In addition, due to the through hole 201 in the back-pressure chamber 602, part of the air pressure in the high-pressure area can be introduced into the back-pressure chamber 602. Therefore, the air pressure there is higher than the air pressure of the low-pressure chamber 603. It is worth noting that the high-pressure area, the low-pressure area, the high pressure and the low pressure mentioned in the context are only relative to the pressure in the back-pressure chamber 602, the low-pressure chamber 603, the compression chamber 601 and the high-pressure chamber 604, for the convenience of description and understand.
As shown in
The back-pressure chamber 602 is located between the main bearing seat 5 and the movable scroll 2. A sealing gasket, which may be an O-ring, etc., is also provided at an edge position where an end surface of the movable scroll 2 abuts against the main bearing seat 5. A shaft seal is provided between the main bearing seat 5 and the rotating shaft 7. The communication between the back-pressure chamber 602 and other chambers is realized through the through hole 201, the second oil path 501 and the third oil path 701. As a result, this allows the gas and lubricating oil to flow only along a specific path, and there will be no mixing of the inhaled gas and the compressed gas. The low-pressure chamber 603 is for temporarily storing the inhaled gas. The air pressure here is low, and the inhaled gas can flow to the compression chamber 601 from an air guide hole 502 opened at an edge of the main bearing seat 5.
As shown in
Therefore, by providing the through hole 201 in the second compression chamber 6012, when the air pressure in the back-pressure chamber 602 is lower than the second compression chamber 6012, the through hole 201 can introduce part of the pressure in the second compression chamber 6012 into the back-pressure chamber 602, so that the movable scroll 2 is closer to the stationary scroll 1. This avoids excessive separation between the movable scroll 2 and the stationary scroll 1, causing leakage of compressed gas and reducing compression efficiency. Because in actual operation of the compressor, the stationary scroll 1 and the movable scroll 2 are only engaged in a meshing relationship, and they have no other connection relationship. It may therefore happen that the two move away from each other, so that the gas can no longer be compressed. The pressure introduced from the second compression chamber 6012 into the back-pressure chamber 602 can lower the movable scroll 2 toward the stationary scroll 1, thereby preventing the stationary scroll 1 and the movable scroll 2 from moving away from each other, adding a layer of insurance.
On the other hand, when the air pressure in the back-pressure chamber 602 is higher than the pressure in the second compression chamber 6012, by providing the through hole 201, it allows the lubricating oil in the back-pressure chamber 602 to flow to the second compression chamber 6012, thereby lubricating the meshing contact portion of the stationary scroll 1 and the movable scroll 2, and reducing friction. At the same time, when the air pressure in the back-pressure chamber 602 is lower than the pressure in the second compression chamber 6012, the lubricating oil in the second compression chamber 6012 can also flow back into the back-pressure chamber 602 through the through hole 201. The specific process is as follows: when the pressure in the second compression chamber 6012 is less than the back-pressure chamber 602, the air pressure will push the lubricating oil to flow into the second compression chamber 6012. When the pressure in the second compression chamber 6012 decreases and is less than the back-pressure chamber 602, the air pressure will push the lubricating oil in the second compression chamber 6012 back into the back-pressure chamber 602. The reason for the pressure change is as mentioned above. The lubricating oil can flow back and forth in the second compression chamber 6012 and the back-pressure chamber 602 under the push of air pressure, which increases its fluidity and improves the lubrication effect.
Due to different models of the compressor and different user needs, the number of spiral turns of the first spiral wall 101 and the second spiral wall 202 in the compressor will be different. When the number of spiral turns between the two is greater, the third compression chamber 6013 or even more compression chambers will be formed between the two side walls. Moreover, these compression chambers are arranged along the radial direction of the movable scroll 2 or the stationary scroll 1. At this time, the position of the through hole 201 is still set in the second compression chamber 6012. The reason is that the air pressure in the first compression chamber 6011 located in the middle of the compression chamber 601 is relatively high, which will prevent the lubricating oil from appearing as mentioned above. In the case of back and forth flow, on the other hand, if the through hole 201 is provided in the first compression chamber 6011, when the lubricating oil flows from the back-pressure chamber 602 to the first compression chamber 6011, the lubricating oil may directly flow into the high-pressure chamber 604 from the gas-discharge hole 102, thereby failing to lubricate the contact parts between the stationary scroll 1 and the movable scroll 2.
Besides, if the through hole 201 is disposed adjacent to the head end 203, it is also the outermost compression chamber at this time. On the one hand, this position is inconvenient to communicate with the back-pressure chamber 602, so that the lubricating oil cannot be guided to the inside of the compression chamber 601. It is also impossible to introduce the air pressure in the compression chamber at this position into the back-pressure chamber 602. On the other hand, the compression chamber formed near the head end 20 introduces the gas in the low-pressure chamber 603 (that is, the low-pressure area) into the compression chamber 601 for compression. At this time, the air pressure in the compression chamber is not much different from the air pressure in the low-pressure area. At this time, the lubricating oil can only flow from the back-pressure chamber 602 to the compression chamber 601 and cannot flow back. That is to say, the fluidity of the lubricating oil cannot be improved, and the lubrication effect of the lubricating oil cannot be improved.
Only if the through hole 201 is provided on the movable scroll 2 at a position corresponding to the back-pressure chamber 602; the compression chamber where the through hole 201 is located needs to have a pressure greater than the back-pressure chamber 602 after compressing the gas; and the through hole 201 cannot be located in the first compression chamber 6011 (that is, at the highest pressure position); only in this way can the lubricating oil flow back and forth between the compression chamber 601 and the back-pressure chamber 602.
As shown in
When the gas flows into the compression chamber 601 and is compressed, the lubricating oil in the low-pressure chamber 603 will also be driven into the compression chamber 601. After being compressed and flowing into the cavity 402, the oil and gas are also in a mixed state. Usually, an oil and gas separation device is provided in the cavity 402. This device is also understandable to those skilled in the art, and its structure will not be described in detail here. The separated gas is discharged from the outlet. The lubricating oil will remain in the cavity 402, and flow downwardly under the action of gravity to accumulate at the bottom of the cavity 402. Since the cavity 402 is a high-pressure area, the air pressure will push the lubricating oil to flow to the first oil path 401. Then, it flows from the first oil path 401 to the second oil path 501 and the back-pressure chamber 602. The lubricating oil in the back-pressure chamber 602 then flows to the compression chamber 601 and the third oil path 701, respectively. The third oil path 701 is in communication with the low-pressure chamber 603, so that the lubricating oil can lubricate the stationary scroll 1, the movable scroll 2 and the main bearing seat 5.
As shown in
Therefore, the flow of lubricating oil needs to be throttled. Through the arrangement of the first oil path 401 and the second oil path 501 with different cross-sectional areas, when the lubricating oil flows from the first oil path 401 to the second oil path 501, the flow rate will become smaller, thereby achieving a throttling effect. Due to the throttling effect, the lubricating oil separated in the cavity 402 will not flow out quickly, but will temporarily accumulate in the cavity 402. The accumulated liquid level is higher than the inlet height of the first oil path 401, thereby forming a liquid seal. As a result, the gas can only be discharged from the outlet of the cavity 402, and cannot return to the inside of the compressor from the first oil path 401 and the second oil path 501.
In order to further improve the throttling effect, the compressor includes a first throttling plug 8a. The first throttle plug 8a is at least partially located in the first oil path 401. The first throttle plug 8a is located at the outlet of the first oil path 401. When the lubricating oil enters the first oil path 401, the first throttling plug 8a can throttle the flowing lubricating oil in advance, so that the flow rate of the lubricating oil decreases before entering the second oil path 501. Combined with the cooperation of the first oil path 401 and the second oil path 501, the lubricating oil can be effectively throttled.
In addition, as shown in
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In yet another embodiment, as shown in
As shown in
When the outlet of the oil inlet section 5011 and the inlet of the oil outlet section 5012 are directly communicated and located in the main bearing seat 5, at this time, at positions of the outlet of the oil inlet section 5011 and the inlet of the oil outlet section 5012, the communication groove 5013 cannot be provided.
In addition, the compressor further includes an auxiliary bearing seat 9 on which the rotating shaft 7 is partially installed. The rotating shaft 7 has a communication hole 702. There is a gap between the auxiliary bearing seat 9 and the rotating shaft 7. The communication hole 702 communicates with the third oil path 701. The communication hole 702 is at least partially in communication with the gap. The gap can be achieved by opening a cutout in a bearing provided on the auxiliary bearing seat 9, so that the lubricating oil can lubricate the bearing.
As shown in
As shown in
Wherein, the contact may be that the end of the first spiral wall 101 away from the first end plate 106 is in direct contact with the second end plate 204, thereby forming a fit; or a sealing gasket or the like may also be provided at the end of the first spiral wall 101 away from the first end plate 106. The sealing gasket is arranged along the spiral line, so that the end of the first spiral wall 101 away from the first end plate 106 is in indirect contact with the second end plate 204, which can also form to mate with a compressed gas.
Since the compression of gas mainly depends on the mutual cooperation between the stationary scroll 1 and the movable scroll 2, this part is also the most susceptible to wear. If a traditional method is used, the lubricating oil in the cavity 402 flows back to the low-pressure chamber 603, and then the mixed lubricating oil enters the compression chamber 601 for lubrication through the flow of gas. As a result, the lubricating oil not only travels a longer path, but also has a longer cycle. Lubrication is performed by lubricating oil mixed with low-pressure gas. Due to the low pressure, the amount of lubricating oil entering the compression chamber 601 is also small, and the lubrication effect will be poor. Especially under low temperature conditions, lubricating oil will become more viscous. Low-pressure refrigerant gas cannot fully drive the lubricating oil to flow fully, which will lead to insufficient lubrication of key components. In this embodiment, when the high-pressure gas is mixed with the lubricating oil and separated in the cavity 402, the lubricating oil is directly and quickly introduced into the compression chamber 601 by the high-pressure gas through the oil return passage 103, thereby fully lubricating the contact area between the stationary scroll 1 and the movable scroll 2.
As shown in
In one embodiment, the oil return passage 103 is a linear passage, which can be horizontally or obliquely provided on the stationary scroll 1, so as to guide lubricating oil.
In another embodiment, the oil return passage 103 at least includes an oil return section 1031 and a throttling section 1032. An inlet of the oil return section 1031 is in communication with the cavity 402. An outlet of the oil return section 1031 is in communication with the throttling section 1032. An outlet of the throttling section 1032 is located at the end of the first spiral wall 101 away from the first end plate 106.
An interior of the cavity 402 is a high-pressure area, the pressure of the gas is relatively high, and the lubricating oil discharged from the cavity 402 into the oil return passage 103 also has a certain pressure. Same as above, if the flowing lubricating oil is not decompressed, the lubricating oil will flow faster, which will not only lead to poor lubrication effect. Moreover, if the lubricating oil flows at a high speed, the absence of an oil seal formed by the lubricating oil in the oil return passage 103 will cause the compressed gas in the cavity 402 to flow back from the oil return passage 103 to the inside of the compressor. The returned gas will be compressed again, causing repeated compression and reducing the working efficiency of the compressor.
By providing the oil return section 1031 and the throttling section 1032, after the oil return section 1031 introduces the lubricating oil, the throttling section 1032 can throttle and depressurize it. There is a curved flow path between the oil return section 1031 and the throttling section 1032. At this time, the two are not on the same straight line, so that the lubricating oil is decompressed and throttled when it flows through. In one embodiment, the oil return section 1031 is provided on the stationary scroll 1 along the axial direction of the stationary scroll 1. The throttling section 1032 is provided on the stationary scroll 1 along the radial direction of the stationary scroll 1, and the oil return section 1031 and the throttling section 1032 are in communication with each other. At this time, due to the processing method, an inlet of the throttling section 1032 needs to be located on the side wall of the stationary scroll 1 to facilitate processing. However, since the side wall of the stationary scroll 1 is in contact with the inner wall of the gas-discharge cover 4, part of the lubricating oil flowing through the oil return section 1031 can flow out from the inlet of the throttling section 1032 to lubricate the contact area between the stationary scroll 1 and the gas-discharge cover 4. Since the throttling section 1032 is arranged radially along the stationary scroll 1 at this time, an oil hole needs to be opened on the end of the first spiral wall 101 away from the first end plate 106 to communicate with the throttling section 1032, so that the lubricating oil can flow back between the stationary scroll 1 and the movable scroll 2.
An angle of the bent flow path between the oil return section 1031 and the throttling section 1032 can be an obtuse angle or an acute angle. The acute angle has the best throttling and pressure reducing effect, but is more difficult to process. When the above-mentioned bent flow path between the oil return section 1031 and the throttling section 1032 is at a right angle, it is not only easy to process, but also has a better pressure reduction and throttling effect than the obtuse angle.
As shown in
An end of the oil return groove 1033 away from the outlet of the throttling section 1032 can be in communication with the compression chamber 601 formed between the stationary scroll 1 and the movable scroll 2, when the first spiral wall 101 and the second end plate 204 are in contact. At this time, the lubricating oil can directly enter the compression chamber 601 and lubricate various parts in the chamber as the movable scroll 2 rotates. The lubricating oil will also form an oil seal in the oil return groove 1033, preventing the compressed gas from leaking.
In one embodiment, the first spiral wall 101 has a first end 104 adjacent to the oil return passage 103 and a second end 105 away from the oil return passage 103. The oil return groove 1033 is arc-shaped and extends from the first end 104 to the second end 105.
The oil return groove 1033 extends from the first end 104 to the second end 105, that is, extends from a lower position to a higher position of the stationary scroll 1, thereby sending the lubricating oil to the higher position. The lubricating oil will flow downwardly under its own gravity. Combined with the continuous rotation of the movable scroll 2, the lubricating oil flows, which greatly improves the lubrication effect.
In addition, the cavity 402 has an oil storage area 4022. The inlet of the oil return section 1031 is in communication with the oil storage area 4022. The compressor has a gas-discharge pipe 4023. The gas-discharge pipe 4023 is in communication with the cavity 402. The inlet of the oil return section 1031 is located on a side of the cavity 402 away from the gas-discharge pipe 4023.
The oil return section 1031 includes an oil guide passage 403 and a slow flow passage 10311. The oil guide passage 403 is located in the gas-discharge cover 4. The slow flow passage 10311 is located on the stationary scroll 1. An inlet of the oil guide passage 403 is in communication with the oil storage area 4022. An outlet of the oil guide passage 403 is in communication with the inlet of the slow flow passage 10311. An outlet of the slow flow passage 10311 is in communication with the inlet of the throttling section 1032.
The compressor includes a main bearing seat 5. The compressor defines a low-pressure chamber 603 and an oil guide chamber 605. The oil guide chamber 605 is located between the main bearing seat 5 and the stationary scroll 1. In the radial direction of the stationary scroll 1, the oil guide chamber 605 is located outside the compression chamber 601, and the oil guide chamber 605 is in communication with the low-pressure chamber 603. The main bearing seat 5 defines an air guide hole 502 communicating with the oil guide chamber 605 and the low-pressure chamber 603.
After the lubricating oil is separated by the oil and gas separation device in the cavity 402, the lubricating oil flows downwardly under the action of gravity and is temporarily stored in the oil storage area 4022. Then, the lubricating oil is introduced into the oil return passage 103 through the oil guide passage 403, and then flows out through the outlet of the throttling section 1032. As the first spiral wall 101 and the second end plate 204 come into contact with each other, the inlet of the throttling section 1032 will be exposed intermittently. When the inlet of the throttling section 1032 is exposed, the lubricating oil will flow into the oil guide chamber 605 from the inlet of the throttling section 1032. The air guide hole 502 guides the lubricating oil temporarily stored in the oil guide chamber 605 to the low-pressure chamber 603.
As shown in
A cross-sectional area of the slow flow passage 10311 is smaller than a cross-sectional area of the oil guide passage 403. The compressor includes a second throttle plug 8b which is at least partially located in the oil guide passage 403. The cross-sectional area of the slow flow passage 10311 is smaller than the cross-sectional area of the oil guide passage 403, which can reduce the amount of lubricating oil flowing therethrough. Combined with the second throttling plug 8b, the lubricating oil can be effectively throttled and decompressed, so that the separated lubricating oil can be temporarily accumulated in the cavity 402, and the lubricating oil has a liquid level higher than the inlet of the oil return section 1031.
In one embodiment, the lubricating oil entering the compression chamber 601 from the throttling section 1032 can flow into the back-pressure chamber 602 from the through hole 201, so as to lubricate the main bearing seat 5 and the contact area between the main bearing seat 5 and the movable scroll 2.
The lubricating oil in the cavity 402 can not only flow into the space between the stationary scroll 1 and the movable scroll 2 from the oil return passage 103, but also flow through the first oil path 401, the second oil path 501 and the third oil path 701, so as to lubricate the stationary scroll 1, the movable scroll 2, the main bearing seat 5 and the auxiliary bearing seat 9. This reasonable distribution of lubricating oil can greatly reduce the wear of various components.
As shown in
When processing the cavity 402, the processing is performed from two sides along an axial direction of the oil distribution pipe 408, and the formed gas-discharge pipe 4023 is used to lead out the high-pressure gas. The blocking hole passage 409 can be used for inspection and maintenance of the interior of the cavity 402. The gas-discharge pipe 4023 and the blocking hole passage 409 are located on different sides, so that the blocking hole passage 409 is close to the first oil path 401 and the oil guide passage 403. Therefore, the blocking hole passage 409 can also be cleaned and dredged in time when impurities block the first oil path 401 and the oil guide passage 403. Then, the oil distribution pipe 408 is installed from the gas-discharge pipe 4023 into the cavity 402, and at least part of the oil distribution pipe 408 is extended into the separation section 410, so that the gas containing lubricating oil in the separation section 410 can be separated through the filtration of the oil distribution pipe 408. The separated lubricating oil can be temporarily accumulated into the oil storage area 4022 from the outer wall of the oil distribution pipe 408 and the inner wall of the cavity 402.
As shown in
The separation section 410 has a larger hole diameter than the gas-discharge pipe 4023, so that when the oil distribution pipe 408 partially extends into the separation section 410, there is still a large gap between the inner wall of the separation section 410 and the outer wall of the oil distribution pipe 408, so that no pressure loss occurs when the high-pressure gas passes through the gap. If the hole diameter of the separation section 410 is the same as or smaller than the hole diameter of the gas-discharge pipe 4023, after the oil distribution pipe 408 is installed, the distance between the outer wall of the oil distribution pipe 408 and the inner wall of the separation section 410 will become smaller. When high-pressure gas enters cavity 402 from this gap, a loss of pressure occurs. Processing the cavity 402 from opposite sides can facilitate the processing of the separation section 410 and the gas-discharge pipe 4023. If the opening is only processed from a side of the gas-discharge pipe 4023, it will be difficult to process the hole diameter of the separation section 410 to be larger than the hole diameter of the gas-discharge pipe 4023. Processing from two sides not only facilitates precise control of the hole diameter of the separation section 410 to be larger than the gas-discharge pipe 4023, but the blocking hole passage 409 also provides an additional inspection port for the cavity 402.
The oil distribution pipe 408 is detachably installed in the cavity 402. The contact portion 413 is in contact with the annular stopper 412, and the position limiting is achieved through the contact between the two. The oil distribution pipe 408 partially extends into the separation section 410.
In addition, the compressor defines a hole 4021 communicating with the high-pressure chamber 604 and the cavity 402. In the axial direction of the oil distribution pipe 408, the maximum distance between a portion of the oil distribution pipe 408 located in the separation section 410 and the annular stopper 412 is greater than the maximum distance between the hole 4021 and the annular stopper 412.
The gas compressed by the cooperation of the stationary scroll 1 and the movable scroll 2 will be temporarily stored in the high-pressure chamber 604, and then flows into the cavity 402 through the hole 4021. The maximum distance between the portion of the oil distribution pipe 408 located in the separation section 410 and the annular stopper 412 is greater than the maximum distance between the hole 4021 and the annular stopper 412, so that the end of the oil distribution pipe 408 can be kept away from the hole 4021. In this way, when the gas enters the cavity 402, the gas will first move to the oil storage area 4022 along the axis of the cavity 402, and then move to the end of the oil distribution pipe 408 to separate the oil and gas and then export them. As a result, the gas mixed with the lubricating oil moves toward the oil storage area 4022 first. After the movement, the gas will be exported from the end of the oil distribution pipe 408, and combined with the gravity of the lubricating oil, the oil and gas separation effect will be greatly improved. Moreover, the gas entering from the hole 4021 will also contact the inner wall of the cavity 402 and the outer wall of the oil distribution pipe 408, so some lubricating oil will also adhere to it, which also indirectly improves the oil and gas separation effect. The adhered lubricating oil will slide down the side wall to the oil storage area 4022 for temporary storage.
In one embodiment, the hole 4021 is located on the separation section 410. The hole 4021 can be directly opened on the side wall of the separation section 410.
The hole 4021 is located at a position of the separation section 410 adjacent to the gas-discharge pipe 4023. The closer the hole 4021 is to the gas-discharge pipe 4023, that is, the farther away from the end of the oil distribution pipe 408 located in the separation section 410. In this way, the gas will travel a longer distance after entering the cavity 402. More lubricating oil will adhere to the outer wall of the oil distribution pipe 408 and the inner wall of the separation section 410, which is more conducive to the separation of oil and gas. If the hole 4021 is close to the end of the oil distribution pipe 408 located in the separation section 410, the incoming gas will be immediately discharged from the end of the oil distribution pipe 408. As a result, the effect of the oil distribution pipe 408 in separating lubricating oil and high-pressure gas will become worse.
In another embodiment, as shown in
At this time, when gas enters the cavity 402 from the hole 4021, the gas does not directly contact the oil distribution pipe 408, but enters from a space between the outer wall of the oil distribution pipe 408 and the inner wall of the cavity 402. Moreover, the gas forms a spiral inflow between the outer wall of the oil distribution pipe 408 and the inner wall of the cavity 402. In this air intake mode, the lubricating oil will be thrown onto the inner wall of the cavity 402 under the action of centrifugal force, which further improves the oil-gas separation effect.
As shown in
The cavity 402 may be partially located on the inner end wall 407 of the gas-discharge cover 4, or may be entirely located in the inner end wall 407. But no matter which method is adopted, the two ends of the cavity 402 shall extend through the gas-discharge cover 4, in order to communicate with the gas-discharge pipe 4023 and the blocking hole passage 409.
In one embodiment, the blocking portion 414 is threadedly engaged with the blocking hole passage 409. The blocking portion 414 blocks the blocking hole passage 409, which not only facilitates installation, but also facilitates inspection and maintenance.
In another embodiment, the blocking portion 414 and the blocking hole passage 409 are welded together.
As shown in
In addition, in one embodiment, as shown in
When the stationary scroll 1 and the movable scroll 2 cooperate with each other to compress the refrigerant gas, liquid refrigerant will also enter the compression chamber 601. However, due to the incompressibility of the liquid, there will be a greater pressure in the compression chamber at this time. By providing the elastic member 11, it can cause the stationary scroll 1 to move in its axial direction, thereby separating the stationary scroll 1 and the movable scroll 2 and releasing the pressure of the liquid refrigerant. When the pressure becomes smaller, the elastic member 11 can press the stationary scroll 1 and move closer to the movable scroll 2 to continue compressing the gas.
As shown in
Among them, the gas-discharge cover 4 has an inner abutment portion 404. The first end plate 106 define a receiving groove 107. Along the axial direction of the stationary scroll 1, the receiving groove 107 is at least partially opposite to the inner abutment portion 404. The elastic member 11 is at least partially located in the receiving groove 107. The elastic member 11 abuts against and mats with the inner abutment portion 404 and the stationary scroll 1.
On the one hand, the inner abutment portion 404 can provide a contact point for the stationary scroll 1; and on the other hand, it can also form a high-pressure chamber 604 between the stationary scroll 1 and the gas-discharge cover 4. The arrangement of the receiving groove 107 also facilitates the installation of the elastic member 11, and the receiving groove 107 also has a limiting effect on the elastic member 11, so that there will be no positional deviation in the working state, thereby preventing the elastic member 11 from failing to function.
The receiving groove 107 is located at a central position away from the first end plate 106. The gas-discharge cover 4 has an inner annular wall 406 and an inner end wall 407. The inner abutment portion 404 is located on the inner annular wall 406. With this arrangement, when the elastic member 11 in the receiving groove 107 contacts the inner wall of the gas-discharge cover 4, it will be more stable and the force will be more even. If the receiving groove 107 is arranged close to the center of the first end plate 106, if the pressure in the compression chamber 601 is too high, the stationary scroll 1 will press against the gas-discharge cover 4. At this time, the elastic member 11 may deform to one side, resulting in uneven force on the stationary scroll 1. For example, when one end surface of the stationary scroll 1 is in contact with the inner wall of the gas-discharge cover 4, the other end surface of the stationary scroll 1 has not yet contacted the inner wall of the gas-discharge cover 4, thereby aggravating the wear of the stationary scroll 1.
Among them, the elastic member 11 is a wave spring gasket. In another embodiment, the compressor includes a first wear-resistant plate located between the elastic member 11 and the inner wall of the gas-discharge cover 4. The elastic member 11 indirectly contacts the gas-discharge cover 4 through the first wear-resistant plate, thereby preventing wear between the two. In yet another embodiment, the compressor includes a second wear-resistant plate located between the elastic member 11 and the stationary scroll 1. The second wear-resistant plate is located in the receiving groove 107 to prevent wear between the elastic member 11 and the stationary scroll 1. The first wear-resistant plate and the second wear-resistant plate are both made of steel.
As shown in
The boss peripheral wall 4051 has a length in the axial direction. The moving range of the stationary scroll 1 in its axial direction all falls on the surface of the boss peripheral wall 4051. Therefore, when the stationary scroll 1 is displaced, the sealing member 10 can always be in contact with the sealing groove 110 and the boss peripheral wall 4051 so as to always maintain the sealing of the high-pressure chamber 604, and prevent the high-pressure gas in the high-pressure chamber 604 from leaking into the low-pressure chamber 603.
As shown in
When the compressor is not working, the elastic member 11 presses against the stationary scroll 1 to contact the movable scroll 2. At this time, there is a gap between the first limiting portion 4052 and the second limiting portion 109. When the stationary scroll 1 and the movable scroll 2 cooperate for compression, when the pressure in the compression chamber 601 is too large, the stationary scroll 1 can move in its axial direction. This interval provides a space for the stationary scroll 1 to move. At this time, the first limiting portion 4052 can limit the position of the stationary scroll 1 to prevent it from dislocating too much and completely detaching from the movable scroll 2. When the excessive pressure is relieved and the pressure decreases, the elastic member 11 presses against the stationary scroll 1 and returns to an original state to ensure the normal progress of gas compression.
The sealing groove 110 is located at a position of the first spiral wall 101 adjacent to the high-pressure chamber 604. The sealing groove 110 is disposed adjacent to the outer wall of the first spiral wall 101 of the high-pressure chamber 604 to reduce the volume of the high-pressure chamber 604. If the sealing groove 110 is located far away from the high-pressure chamber 604, the volume of the high-pressure chamber 604 will also increase as the sealing groove 110 moves away. If the volume of the high-pressure chamber 604 is too large, it will also affect the pressure of the compressed gas.
Additionally, as shown in
The above embodiments are only used to illustrate the present disclosure and not to limit the technical solutions described in the present disclosure. The understanding of this specification should be based on those skilled in the art. Descriptions of directions, although they have been described in detail in the above-mentioned embodiments of the present disclosure, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the application, and all technical solutions and improvements that do not depart from the spirit and scope of the application should be covered by the claims of the application.
Number | Date | Country | Kind |
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202211331124.9 | Oct 2022 | CN | national |