Back blocking device

Information

  • Patent Grant
  • 6807781
  • Patent Number
    6,807,781
  • Date Filed
    Wednesday, April 10, 2002
    23 years ago
  • Date Issued
    Tuesday, October 26, 2004
    20 years ago
  • Inventors
  • Examiners
    • Braun; Leslie A.
    • Szumny; Jon A.
    Agents
    • Snyder; Barley
Abstract
A back blocking device comprising an elongated member having a longitudinal axis and a first and second side. The first side of the elongated member has a first outer surface and a second outer surface that converge at the longitudinal axis. The first side has first raised portions and first recessed portions. The second side has a first inner surface and a second inner surface converging at the longitudinal axis, and second raised and recessed portions inverse to the first raised and recessed portions on the first side. First and second pieces of wallboard are positioned on either the first or second raised portions on either the first side or the second side and converge for attachment to the first or second side of the elongated member substantially near the longitudinal axis to form a butt joint.
Description




FIELD OF THE INVENTION




The present invention relates to drywall construction and, more particularly, to an improved back blocking device for providing a smooth flat finished butt joint.




BACKGROUND OF THE INVENTION




In the construction of buildings, interior walls and ceilings typically consist of a layer of gypsum wallboard attached to construction beams made of wood or other materials. The joining of adjacent edges of two pieces of wallboard is accomplished by the application of a plaster-like material to the joint with an embedded layer of paper tape to inhibit cracking of the finished joint. Usually the longer edges of the wallboard are pre-beveled to receive the plaster so that the finished joint is flat and smooth. The ends of the wallboard, however, are not beveled. Additionally, when it is necessary to cut a portion of the wallboard away when fitting it into a smaller space, the pre-beveled edges are frequently removed. In such cases, the finished joint necessarily bulges out of the plane of the wall and is unsightly. An example of such a structure is illustrated in

FIG. 1

where the nonbeveled two adjacent edges of two pieces of wallboard


10


and


12


are positioned in alignment with the center of a wooden construction beam


14


and nailed in place with nails


16


. Several layers of plaster


18


and an embedded layer of paper tape


20


are applied to the area to form the butt joint. The plaster leaves a bulge


22


that extends away from the plane


24


of the wallboard, as shown. The plaster is feathered outwardly on either side of the joint for about 24 to 36 inches to render the bulge less obvious. This requires a substantial amount of skill and experience and, more importantly, the finished joint is unsightly. This is especially apparent when a glossy finish is applied to the finished surface.




In an effort to overcome this problem, the edges of the two pieces of wallboard to be joined are positioned between two adjacent construction beams. Joint support devices that extend from one construction beam to the other are positioned at intervals along the butt joint and are spaced slightly away from the surface of the wallboard so that when the edges of the wallboard are attached to the support devices, the edges are pulled toward the support device and out of the plane of the wallboard. This provides a recessed area along the joint for receiving the plaster material in a manner similar to that of pre-beveled edges. Examples of such joint support devices are disclosed in U.S. Pat. No. 4,237,669 that issued Dec. 9, 1980 to Hunter and U.S. Pat. No. 4,392,336 that issued Jul. 12, 1983 to Ganssle. Both of these devices have metal structures that extend from one construction beam to the other and are attached to the outwardly facing edges of the beams so that when the wallboard is installed, portions of the support devices are necessarily sandwiched between the mounting surfaces of the beams and the surfaces of the wallboard. These devices cause several problems. First, once the wallboard is held in place preparatory to nailing to the construction beams, the joint support devices are no longer visible, and since they are made of metal, they may interfere when nailing the wallboard to the beams. Further, the portion of the metal structures that are sandwiched between the mounting surfaces of the beams and the wallboard cause bulges in the wallboard and can damage the inner surface of the wallboard if, when nailing, a hammer blow inadvertently strikes the wallboard near an edge of the metal.




Another problem associated with both of these devices is that they are spaced apart a substantial amount so that the two edges of the wallboard are not supported along their entire lengths. This causes the edges of the wallboard to scallop by bowing outwardly in the spaces between the supports, making it more difficult to apply the plaster material and obtain a smooth, flat butt joint. While it is good practice in the industry to glue these butt joint edges to the construction beam for the entire length of the butt joint, this cannot be done in this case. Further, because the joint support devices are made of metal, prior to attaching the edges of the wallboard to the support device, suitable holes must be drilled through the metal to receive the wallboard mounting screws, or self drilling and tapping screws must be used. This, of course, adds to the cost of producing the joint.




Another example of a joint support device is disclosed in French Patent No. 1,287,947. Here, cleats are positioned between two adjacent construction beams and nailed in place. The cleats are spaced part along the site of the butt joint with their wallboard mounting surfaces spaced a slight distance from the wallboard. The two edges of the two pieces of wallboard are then nailed to the cleats causing the edges to bend slightly inwardly out of the plane of the wallboard. Since the cleats are spaced apart a substantial amount so that the two edges of the wallboard are not supported along their entire lengths, as set forth above, the edges of the wallboard will scallop by bowing outwardly in the spaces between the supports, making it more difficult to apply the plaster material and obtain a smooth, flat butt joint. Again, there is no way to glue the edges of the butt joints along their entire lengths. Additionally, the cleats must be accurately cut to fit between the two construction beams, accurately spaced from the wallboard mounting surface, and then securely nailed to the beams, generally requiring the services of a carpenter. This additional work, of course, increases the cost of making the butt joint.




U.S. Pat. No. 5,832,684 issued on Nov. 10, 1998 to Trout et al. discloses a butt joint support device that is easily installed, by the wallboard installer, between two construction beams without cutting to size and which does not require attachment to the beams in any way. The device does not interfere with the normal attachment of the wallboard to the construction beams and provides support to the edges of the two pieces of wallboard. The device has a wallboard mounting surface that is spaced a desired distance from the wallboard to provide the desired beveled effect and requires no drilling of holes during installation of the wallboard. This device, however, is limited in that a completed device can only provide one desired beveled effect. If a beveled effect of a greater angle or smaller angle is desired, the wallboard installer would need to use a separate device manufactured to specifically create the desired beveled effect. Because different types of installation require different beveled effects, more devices are required to be manufactured and stocked. This is both expensive and uneconomical.




It is therefore desirable to develop a rigid back blocking device configured in such a way that it can create more than one beveled effect. A versatile design would decrease manufacturing and storage costs and accommodate varying need.




SUMMARY OF THE INVENTION




This invention relates to a device for use between two construction beams for connecting adjacent ends of a first and second piece of wallboard to form a butt joint. The device comprises an elongated member having a longitudinal axis, a first side and a second side. The first side having a first offset of a first distance. The second side having a second offset opposed to the first offset of a second distance. First and second pieces of wallboard are positioned on either the first side or the second side of the elongated member and converge for attachment to the first or second side of the elongated member substantially near the longitudinal axis to form a butt joint. The elongated member, therefore, can be installed using either the first side or the second side to create a beveled effect of a desired thickness to accommodate varying need.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will now be described by way of example with reference to the accompanying figures in which:





FIG. 1

is a cross-sectional view through a construction beam showing a typical prior art joint.





FIG. 2

is an isometric view showing a first embodiment of the back blocking device of a first embodiment of the present invention.





FIG. 3

is a top view of the back blocking device of FIG.


2


.





FIG. 4

is a cross-sectional view of the back blocking device of

FIG. 2

after it has been installed to create a beveled effect using a first side of the back blocking device.





FIG. 5

is a cross-sectional view of the back blocking device of

FIG. 2

after it has been installed to create a beveled effect using a second side of the back blocking device.





FIG. 6

is a top view of a first variation of the first embodiment of the back blocking device of the present invention.





FIG. 7

is a top view of a second variation of the first embodiment of the back blocking device of the present invention.





FIG. 8

is a top view of a third variation of the first embodiment of the back blocking device of the present invention.





FIG. 9

is a top view of a fourth variation of the first embodiment of the back blocking device of the present invention.





FIG. 10

is a top view of a fifth variation of the first embodiment of the back blocking device of the present invention.





FIG. 11

is a top view of a second embodiment of the back blocking device of the present invention.





FIG. 12

is a top view of a first variation of the second embodiment of the back blocking device of the present invention.





FIG. 13

is a top view of a second variation of the second embodiment of the back blocking device of the present invention.





FIG. 14

is a top view of a third embodiment of the back blocking device of the present invention.





FIG. 15

is a top view of a first variation of the third embodiment of the back blocking device of the present invention.





FIG. 16

is a top view of a fourth embodiment of the back blocking device of the present invention.





FIG. 17

is a top view of a first clip of the fourth embodiment of the back blocking device of the present invention.





FIG. 18

is a first variation of the first clip of the fourth embodiment of the back blocking device of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 2

shows a first embodiment of a back blocking device


10


. The back blocking device


10


is an elongated member


12


having a longitudinal axis


14


and a first and second side


20


,


30


, respectively. The first side


20


having a first outer surface


22


and a second outer surface


24


. The second side


30


having a first inner surface


32


and a second inner surface


34


. The first outer and inner surfaces


22


,


32


extend from a first end


16


of the elongated member


12


to the longitudinal axis


14


, and the second outer and inner surfaces


24


,


34


extend from a second end


18


of the elongated member


12


to the longitudinal axis


14


.




The elongated member


12


is made of 18 to 24 gauge galvanized steel or any other suitable rigid material such as aluminum, or plastic, etc. It will also be appreciated by one skilled in the art that the thickness of the material may be varied depending on the desired dimension of the back blocking device. The length L of the elongated member


12


is preferably longer than the length of the butt joint, and preferably overlaps each end of the butt joint. For example, when the butt joint is 48 inches long, the elongated member


12


should be approximately 54 inches long. It will be appreciated by one skilled in the art, however, that the length L of the elongated member


12


does not have to be longer than the length of the butt joint or has to overlap each end of the butt joint to achieve a similar result. The width W of the elongated member


12


is such that it can be accommodated between two parallel construction beams


11


,


15


, preferably without causing the first and second ends


16


and


18


to contact the construction beams


11


,


15


. A plurality of apertures


40


, shown in

FIG. 2

, span the length of the elongated member


12


and are positioned adjacent to the longitudinal axis


14


to form attachment surfaces


26


,


28


,


36


,


38


, shown in

FIGS. 4 and 5

, for attachment of a first and second piece of wallboard


71


,


73


. The apertures


40


are stamped from the elongated member


12


and sized and shaped for receipt of a standard machine screw, drywall screw, or other fastener. The apertures


40


are arranged so that the fastener may be easily inserted at any given position, simplifying attachment of the wallboard


71


,


73


to the elongated member


12


.




As shown in

FIGS. 2 and 3

, the elongated member lies in plane P. The first outer surface


22


of the elongated member


12


is bent or molded to have raised portions


52


,


54


and recessed portions


50


,


51


therebetween. The recessed portions


50


,


51


are positioned toward the second side


30


of the plane P of the elongated member


12


, and the raised portions


52


,


54


are positioned toward the first side


20


of the plane P of the elongated member


12


. Moving from the first end


16


of the elongated member


12


toward the longitudinal axis


14


, the first end


16


of the elongated member


12


is positioned toward the first side


20


so that the first end


16


creates the first raised portion


52


. The elongated member is then formed to create the first recessed portion


51


by bending or molding the elongated member


12


toward the second side


30


. The first recessed portion


51


is followed by the second raised portion


54


. The first recessed portion


51


forms an angle between the first and second raised portions


52


,


54


. The first raised portion


52


is positioned at a distance greater from the plane P than the second raised portion


54


. A central recessed portion


50


centered at the longitudinal axis


14


is then formed by converging the first outer surface


22


with the second outer surface


24


at a position toward the second side


30


of plane P. The first recessed portion


51


is positioned at a distance greater from the plane P than the central recessed portion


50


.




The second outer surface


24


substantially replicates the geometry of the first outer surface


22


, as shown in FIG.


3


. Moving from the second end


18


of the elongated member


12


toward the longitudinal axis


14


, the second end


18


of the elongated member


12


is positioned toward the first side


20


so that the second end


18


creates a first raised portion


58


. The elongated member is then formed to create a first recessed portion


53


by bending or molding the elongated member


12


toward the second side


30


. The first recessed portion


53


is followed by a second raised portion


56


. The first recessed portion


53


forms an angle between the first and second raised portions


58


,


56


. The first raised portion


58


is positioned at a distance greater from the plane P than the second raised portion


56


. A central recessed portion


50


centered at the longitudinal axis


14


is then formed by converging the first outer surface


22


with the second outer surface


24


at a position toward the second side


30


of plane P. The first recessed portion


53


is positioned at a distance greater from the plane P than the central recessed portion


50


. The distance A, shown in

FIG. 3

by the dashed lines, between the second recessed portion


50


at the longitudinal axis


14


and the first raised portions


52


,


58


is approximately {fraction (3/16)} of an inch. It will be appreciated by one skilled in the art, however, that by varying the height and/or location of the raised portions


52


,


54


,


58


,


56


and/or the depth and/or location of the recessed portions


51


,


50


,


53


the distance A may be increased or decreased accordingly. It will also be appreciated by one skilled in the art that the distance A could also be accomplished by modifying the height and location of the raised portions


52


,


54


,


58


,


56


and/or the depth and location of the recessed portions


51


,


50


,


53


. Further, one skilled in the art will appreciate that to achieve an offset of a desired dimension, a thicker elongated member


12


would require a smaller offset than a thinner elongated member


12


to achieve substantially the same result.




As a result of the formation of the first side


20


of the elongated member


12


, the second side


30


is now contoured to have recessed portions


64


,


66


and raised portions


60


,


61


,


63


inverse to the recessed portions


50


,


51


,


53


and raised portions


52


,


54


,


56


,


58


on the first side


20


. On the second side


30


, the first raised portions


61


,


63


are positioned farther from the plane P than the central raised portion


60


at the longitudinal axis


14


. The recessed portions


64


,


66


lie between the central raised portion


60


and first raised portions


61


,


63


. The distance B, shown in

FIG. 3

by the dashed lines, between the central raised portion


60


at the longitudinal axis


14


and the first raised portions


61


,


66


is approximately {fraction (1/16)} of an inch. It will be appreciated by one skilled in the art, however, that by varying the height and/or location of the raised portions


52


,


54


,


58


,


56


on the first side


20


and/or the depth and/or location of the recessed portions


51


,


50


,


53


on the first side


20


the distance B may be increased or decreased resultantly. It will also be appreciated by one skilled in the art that the distance B could also be accomplished by modifying the height and location of the raised portions


52


,


54


,


58


,


56


and/or the depth and location of the recessed portions


51


,


50


,


53


. Further, one skilled in the art will appreciate that to achieve an offset of a desired dimension, a thicker elongated member


12


would require a smaller offset than a thinner elongated member


12


to achieve substantially the same result.




The installation of the back blocking device


10


will now be described with reference to FIG.


4


. To create a beveled effect using the first side


20


of the elongated member


12


, the back blocking device


10


is inserted between the two construction beams


11


and


15


such that the first side


20


of the elongated member


12


faces outward. The contour of the elongated member


12


to have raised portions


52


,


54


,


56


,


58


and recessed portions


50


,


51


,


53


provides rigidity in the length of the elongated member


12


and allows an assembler to easily grip the back blocking device


10


during assembly. A first piece of wallboard


71


, having a first interior surface


74


, is positioned over the first outer surface


22


of the elongated member


12


with its butt end


77


approximately centered between the two construction beams


11


and


15


. One skilled in the art will appreciate, however, that the butt end


77


need not be centered between the two construction beams


11


and


15


. The first piece of wallboard


71


is attached to an end surface


13


of the construction beam


11


, by means of a fastener such as a nail


42


, screw, etc. The back blocking device


10


is then positioned so that the first interior surface


74


of the first wallboard


71


is positioned adjacent to the first raised portion


52


and the second raised portion


54


of the first outer surface


22


, and the longitudinal axis


14


is closely adjacent the butt end


77


. The first interior surface


74


of the first wallboard


71


is then attached to the first outer attachment surface


26


by means of a standard machine screw


44


, or other known fastening means, inserted into a corresponding aperture


40


.




A second piece of wallboard


73


is then attached in a similar manner to the second outer surface


24


of the first side


20


. The second piece of wallboard


73


, having a second interior surface


76


, is positioned with its butt end


79


approximately centered between the two construction beams


11


and


15


. One skilled in the art will appreciate, however, that the butt end


79


need not be centered between the two construction beams


11


and


15


. The second piece of wallboard is attached to an end surface


19


of the construction beam


15


by means of a fastener such as the nail


42


, so that its butt end


79


is adjacent to the butt end


77


. The second interior surface


76


of the second wallboard


73


is then positioned adjacent to the first raised portion


58


and the second raised portion


56


of the second outer surface


24


, and the longitudinal axis


14


is closely adjacent the butt end


79


. The second interior surface


76


of the second wallboard


73


is attached to the second outer attachment surface


28


by means of a standard machine screw


44


, or other known fastening means, inserted into a corresponding aperture


40


. Attachment of the first and second pieces of wallboard


71


and


73


to the first side


20


of the elongated member


12


pulls the two butt ends


77


and


79


of the two pieces of wallboard


71


and


73


away from the normal plane


80


of the drywall surface, shown in

FIG. 4

by dashed lines, thereby forming a depression


70


. The depression


70


can then be filled with plaster and a layer of embedded paper tape, in the usual manner, to complete the butt joint and form a smooth, flat joint.




The elongated member


12


can be installed using the second side


30


to create a beveled effect of a different thickness. Because the elongated member


12


accommodates two different thicknesses of wallboard, approximately ⅜ inches to ½ inches and ½ inches to ⅝ inches, the butt joint hangar


10


reduces manufacturing and storage costs as well as expedites installation. The installation of the back blocking device


10


to create a beveled effect using the second side


30


of the elongated member


12


is accomplished in substantially the same way, as shown in FIG.


5


. The back blocking device


10


is inserted between the two construction beams


11


′ and


15


′ such that the second side


30


faces outward. The contour of the elongated member


12


to have raised portions


61


,


63


,


60


and recessed portions


64


,


66


provides rigidity in the length of the elongated member


12


and allows the assembler to easily grip the back blocking device


10


during assembly. In this configuration, however, the back blocking device


10


is positioned so that the first interior surface


74


′ of the first wallboard


71


′ is positioned adjacent to the raised portion


63


of the second inner surface


34


, and the first interior surface


74


′ is attached to the second inner attachment surface


38


. The second interior surface


76


′ of the second wallboard


73


′ is positioned adjacent to the raised portion


61


of the first inner surface


32


, and the first interior surface


74


′ is attached to the first inner attachment surface


36


. Attachment of the first and second pieces of wallboard


71


′ and


73


′ to the second side


30


of the elongated member


12


pulls the two butt ends


77


′ and


79


′ of the two pieces of wallboard


71


′ and


73


′ away from the normal plane


80


′ of the drywall surface, shown in

FIG. 5

by dashed lines, thereby forming a depression


70


′ greater than the depression


70


formed in FIG.


4


. The depression


70


′ can then be filled with plaster and a layer of embedded paper tape, in the usual manner, to complete the butt joint and form a smooth, flat joint.




One skilled in the art may appreciate that the back blocking device


10


of the present invention may be altered geometrically to obtain the same results. By altering the configuration of the elongated member


12


, the back blocking device


10


may still have the same or equivalent properties as the first embodiment. Several variations of the first embodiment of the back blocking device


10


of the present invention will be discussed below.




A first variation of the first embodiment of the back blocking device


10


is shown in FIG.


6


and identified as back blocking device


100


. Butt joint hangar


100


has an elongated member


112


lying in a plane P having a length and thickness similar to that of the elongated member


12


. The elongated member


112


has a first side


120


and a second side


130


. In this variation, the elongated member


112


has a first end


116


and a second end


118


configured in substantially the same manner as the first side


20


of elongated member


12


. Moving from the first end


116


toward the longitudinal axis


114


along a first outer surface


122


of the first side


120


, the first end


116


creates a first raised portion


152


, followed by a first recessed portion


151


. The first recessed portion


151


is followed by a substantially flat portion


150


positioned along the plane P. Moving from the second end


118


toward the longitudinal axis


114


along a second outer surface


124


, the second end


118


creates a first raised portion


158


, followed by a first recessed portion


153


. The first recessed portion


158


is followed by a substantially flat portion


150


positioned along the plane P. The back blocking device


100


, therefore, has a substantially flat portion


150


in plane P at the longitudinal axis


114


where the first outer surface


122


and the second outer surface


124


converge. The back blocking device


100


is installed and will function in a manner similar to that of the back blocking device


10


, described above, wherein both the first side


120


and the second side


130


accommodate different wallboard thicknesses to create a desired beveled effect.




A second variation of the first embodiment of the back blocking device


10


is shown in FIG.


7


and identified as back blocking device


200


. Butt joint hangar


200


has an elongated member


212


lying in a plane P having a length and thickness similar to that of the elongated member


12


. The elongated member


212


has a first side


220


and a second side


230


. In this variation, the elongated member


212


has a first end


216


and a second end


218


positioned toward the second side


230


of the plane P. First raised portions


252


,


258


are positioned toward the first side


220


of plane P substantially near the first end


216


and second end


218


, respectively. Moving from the raised portions


252


,


258


toward the longitudinal axis


214


, a first outer surface


222


and a second outer surface


232


converge at the longitudinal axis


214


and form a recessed portion at the longitudinal axis


214


toward the second side of plane P. The back blocking device


200


is installed and will function in a manner similar to that of the back blocking device


10


described above wherein both the first side


220


and the second side


230


accommodate different wallboard thicknesses to create a desired beveled effect.




A third variation of the first embodiment of the back blocking device


10


is shown in FIG.


8


and identified as back blocking device


300


. Back blocking device


300


has an elongated member


312


lying in a plane P having a length and thickness similar to that of the elongated member


12


. The elongated member


312


has a first side


320


and a second side


330


. In this variation, the elongated member


312


has a first end


316


and a second end


318


positioned toward the second side


330


of the plane P. First raised portions


352


,


358


are positioned toward the first side


320


of plane P substantially near the first end


316


and second end


318


, respectively. Moving from the raised portions


352


,


358


toward the longitudinal axis


314


, a first outer surface


322


and a second outer surface


332


form a substantially flat portion


350


at the longitudinal axis


314


in the plane P. The back blocking device


300


is installed and will function in a manner similar to that of the back blocking device


10


described above wherein both the first side


320


and the second side


330


accommodate different wallboard thicknesses to create a desired beveled effect.




A fourth variation of the first embodiment of the back blocking device


10


is shown in FIG.


9


and identified as back blocking device


400


. Back blocking device


400


has an elongated member


412


lying in a plane P having a length and thickness similar to that of the elongated member


12


. The elongated member


412


has a first side


420


and a second side


430


. In this variation, the elongated member


412


has a first end


416


and a second end


418


positioned toward the first side


420


of the plane P to create first raised portions


452


,


458


substantially perpendicular to the plane P. Moving from the raised portions


452


,


458


toward the longitudinal axis


414


, first recessed portions


451


,


453


are positioned toward the second side


430


of the plane P and form substantially flat first recessed portions


451


,


453


that extend substantially near the longitudinal axis


414


. Moving from the first recessed portion


451


on a first outer surface


422


and the second recessed portion


453


on a second outer surface


432


toward the longitudinal axis


414


, the first outer surface


422


and the second outer surface


432


converge to form a substantially flat portion


450


at the longitudinal axis


414


in the plane P. The back blocking device


400


is installed and will function in a manner similar to that of the back blocking device


10


described above wherein both the first side


420


and the second side


430


accommodate different wallboard thicknesses to create a desired beveled effect.




A fifth variation of the first embodiment of the back blocking device


10


is shown in FIG.


10


and identified as back blocking device


500


. Back blocking device


500


has an elongated member


512


lying in a plane P having a length and thickness similar to that of the elongated member


12


. The elongated member


512


has a first side


520


and a second side


530


. In this variation, the elongated member


512


has a first end


516


and a second end


518


lying in the plane P. First raised portions


552


,


558


are positioned substantially near the first and second ends


546


,


518


, respectively, and toward the first side


520


of the plane P. The first raised portions


552


,


558


are convex creating first concave recessed portions


564


,


566


inverse to the raised portions


552


,


558


on the second side


530


of the elongated member


512


. Moving from the raised portions


552


,


558


toward the longitudinal axis


514


, first recessed portions


551


,


553


are positioned near the longitudinal axis


514


. The first recessed portions


551


,


553


are concave in shape and are positioned toward the second side


530


of the plane P. Moving from the first recessed portion


551


on a first outer surface


522


and the second recessed portion


553


on a second outer surface


532


toward the longitudinal axis


514


, the first outer surface


522


and the second outer surface


532


converge to form a substantially flat portion


550


at the longitudinal axis


514


in the plane P. The back blocking device


500


is installed and will function in a manner similar to that of the back blocking device


10


described above wherein both the first side


520


and the second side


530


accommodate different wallboard thicknesses to create a desired beveled effect.




A second embodiment of the back blocking device


10


is shown in FIG.


11


and identified as back blocking device


600


. The second embodiment of the back blocking device


10


has several different characteristics than the first embodiment, however, the second embodiment functions in a substantially similar manner and achieves substantially similar results as the first embodiment. The back blocking device


600


has an elongated member


612


lying in a plane P


1


and having a longitudinal axis


614


, a first side


620


, a second side


630


, and first and second ends


616


,


618


, respectively. The first side


620


having a first outer surface


622


and a second outer surface


624


. The second side


630


having a first inner surface


632


and a second inner surface


634


. The first outer and inner surfaces


622


,


632


extend from the first end


616


to the longitudinal axis


614


, and the second outer and inner surfaces


624


,


634


extend from the second end


618


to the longitudinal axis


614


.




The elongated member


612


is made of a material such as wood or plastic and has a width W


1


of approximately 4 inches, a thickness t of approximately ¾ inches, and a length similar to the elongated member


12


of the first embodiment


10


. The elongated member


612


is molded or extruded to have a plurality of raised portions


652


,


658


,


662


,


668


that function in a substantially similar manner as the raised portions


52


,


58


,


62


,


68


of the first embodiment. A plurality of apertures (not shown) span the length of the elongated member


612


and are positioned adjacent to the longitudinal axis


614


on the first and second sides


620


,


630


for attachment of first and second pieces of wallboard (not shown). The apertures (not shown) function in a substantially similar manner as the apertures


40


of the first embodiment.




The first side


620


of the elongated member


612


will now be described in greater detail. Moving from the first end


616


toward the longitudinal axis


614


along the first outer surface


622


of the first side


620


, the first end


616


has a raised portion


652


. The raised portion


652


extends away from the plane P


1


toward the first side


620


. The raised portion


652


is substantially perpendicular to the plane P


1


. Moving from the raised portion


652


toward the longitudinal axis


614


, the first side has a substantially flat portion


650


substantially parallel to the plane P


1


. Moving from the second end


618


toward the longitudinal axis


614


along the second outer surface


624


of the first side


620


, the second end


618


has a raised portion


658


. The raised portion


658


extends away from the plane P


1


toward the first side


620


. The raised portion


658


is substantially perpendicular to the plane P


1


. Moving from the raised portion


658


toward the longitudinal axis


614


, the first side has a substantially flat portion


650


parallel to the plane P


1


. The substantially flat portion


650


extends from the raised portion


652


through the longitudinal axis


612


and to the raised portion


658


. The raised portions


652


,


658


extend substantially the same distance from the plane P


1


. The distance C from the raised portions


652


,


658


to the flat portion


650


at the longitudinal axis


612


is approximately {fraction (1/16)} of an inch. It will be appreciated by one skilled in the art, however, that by varying the height and/or location of the raised portions


652


,


658


the distance C may be increased or decreased accordingly. It will also be appreciated by one skilled in the art that the distance C could also be accomplished by modifying the height and location of the raised portions


652


,


658


.




The second side


630


of the elongated member


612


will now be described in greater detail. Moving from the first end


616


toward the longitudinal axis


614


along the first inner surface


632


of the second side


630


, the first end


616


has a raised portion


662


. The raised portion


662


extends away from the plane P


1


toward the second side


630


. The raised portion


662


is substantially perpendicular to the plane P


1


and is substantially opposite from the raised portion


652


on the first side


620


. Moving from the raised portion


662


toward the longitudinal axis


614


, the second side


630


has a substantially flat portion


660


parallel to the plane P


1


. Moving from the second end


618


toward the longitudinal axis


614


along the second inner surface


634


of the second side


630


, the second end


618


has a raised portion


668


. The raised portion


668


extends away from the plane P


1


toward the second side


630


. The raised portion


668


is substantially perpendicular to the plane P


1


and is substantially opposite from the raised portion


658


on the first side


620


. Moving from the raised portion


668


toward the longitudinal axis


614


, the second side


630


has a substantially flat portion


660


parallel to the plane P


1


. The substantially flat portion


660


extends from the raised portion


662


through the longitudinal axis


612


and to the raised portion


668


. The raised portions


662


,


668


extend substantially the same distance from the plane P


1


. The distance D from the raised portions


662


,


668


to the flat portion


660


at the longitudinal axis


612


is approximately {fraction (3/16)} of an inch. One skilled in the art will appreciate, however, that by varying the height and/or location of the raised portions


662


,


668


the distance D may be increased or decreased accordingly. It will also be appreciated by one skilled in the art that the distance D could also be accomplished by modifying the height and location of the raised portions


662


,


668


. Further, although the preferred second embodiment has the raised portions


652


,


658


on the first side


620


positioned directly opposite from the raised portions


662


,


668


on the second side


630


, it is not necessary that the raised portions


652


,


658


on the first side


620


and the raised portions


662


,


668


on the second side


630


are positioned directly opposite to each other in order to achieve a substantially similar result.




Back blocking device


600


is installed and will function in a manner similar to that of the back blocking device


10


of the first embodiment described above wherein both the first side


620


and the second side


630


accommodate different wallboard thicknesses to create a desired beveled effect.




One skilled in the art may appreciate that the back blocking device


600


of the present invention may be altered geometrically to obtain the same results. By altering the configuration of the elongated member


612


, the back blocking device


600


may still have the same or equivalent properties as the second embodiment. Several variations of the second embodiment of the back blocking device


600


of the present invention will be discussed below.




A first variation of the second embodiment is shown in FIG.


12


and is identified as back blocking device


700


. The back blocking device


700


has an elongated member


712


lying in a plane P


1


and having a longitudinal axis


714


, a first side


720


, a second side


730


, and first and second ends


716


,


718


, respectively. The back blocking device


700


has a length, thickness and width similar to that of the elongated member


612


. In this variation, the first end


716


of the first side


720


of the elongated member


712


and the second end


718


of the first side


720


of the elongated member


712


are formed to have raised portions


752


,


758


that extend away from the plane P


1


toward the first side


720


. The raised portions


752


,


758


extend substantially the same distance from the plane P


1


and are substantially perpendicular to the plane P


1


. Adjacent to the raised portions


752


,


758


and toward the longitudinal axis


714


are angular portions


742


,


748


. The angular portions


742


,


748


extend toward the plane P


1


. Moving from the angular portions


742


,


748


toward the longitudinal axis


714


, a substantially flat portion


750


that is substantially parallel to the plane P


1


extends from the angular portion


742


through the longitudinal axis


712


and to the angular portion


748


. The distance between the raised portions


752


,


758


and the flat portion


750


at the longitudinal axis


714


is substantially the same as the distance C in the back blocking device


600


of the second embodiment. Similarly, the second side


730


has raised portions


762


,


768


perpendicular to the plane P


1


and toward the second side


730


at the first and second ends


716


,


718


, respectively. Adjacent to the raised portions


762


,


768


are angular portions


772


,


778


that extend toward the plane P


1


. Moving from the angular portions


772


,


778


toward the longitudinal axis


714


, a substantially flat portion


760


that is substantially parallel to the plane P


1


extends from the angular portion


772


through the longitudinal axis


714


and to the angular portion


778


. The distance between the raised portions


772


,


768


and the flat portion


760


at the longitudinal axis


714


is substantially the same as the distance D in the back blocking device


600


of the second embodiment. Back blocking device


700


is installed and will function in a manner similar to that of the back blocking device


600


described above wherein both the first side


720


and the second side


730


accommodate different wallboard thicknesses to create a desired beveled effect.




A second variation of the second embodiment is shown in FIG.


13


and is identified as back blocking device


800


. The back blocking device


800


has an elongated member


812


lying in a plane P


1


and having a longitudinal axis


814


, a first side


820


, a second side


830


, and first and second ends


816


,


818


, respectively. The back blocking device


800


has a length, thickness and width similar to that of the elongated member


612


. In this variation, the first end


816


of the elongated member


812


and the second end


818


of the elongated member


812


are formed to have raised portions


852


,


858


on the first side


820


. Moving from the raised portions


852


,


858


toward the longitudinal axis


814


, the first side of the elongated member converges at the longitudinal axis


814


creating angular portions


842


,


848


. The distance between the raised portions


852


,


858


and the first side


820


at the longitudinal axis


812


is substantially the same as the distance C in the back blocking device


600


of the second embodiment. The second side


830


is formed in substantially the same manner wherein the first and second ends


816


,


818


form raised portions


862


,


868


, respectively. Moving from the raised portions


862


,


868


, toward the longitudinal axis, the second side


830


of the elongated member


812


converges at the longitudinal axis


814


creating angular portions


872


,


878


. The distance from the raised portions


862


,


868


and the second side


830


at the longitudinal axis


814


is substantially the same as the distance D in the back blocking device


600


of the second embodiment. Back blocking device


800


is installed and will function in a manner similar to that of the back blocking device


600


described above wherein both the first side


820


and the second side


830


accommodate different wallboard thicknesses to create a desired beveled effect.




A third embodiment of the back blocking device


10


is shown in FIG.


14


and identified as back blocking device


900


. The back blocking device


900


has several different characteristics than the first embodiment of the back blocking device


10


, however, the third embodiment functions in a substantially similar manner and achieves substantially similar results as the first embodiment. The back blocking device


900


has an elongated member


912


lying in a plane P


2


and having a longitudinal axis


914


, a first side


920


, a second side


930


, and first and second ends


916


,


918


, respectively. The elongated member


912


is made of a material such as wood or plastic and has a width W


2


of approximately 4 inches, a thickness t


2


of approximately ¾ inches, and a length similar to the elongated member


12


of the first embodiment. The elongated member


912


is molded or extruded to have a plurality of raised portions


962


,


958


that function in a substantially similar manner as the raised portions of the first embodiment. A plurality of apertures (not shown) span the length of the elongated member


912


and are positioned adjacent to the longitudinal axis


914


on the first and second sides


920


,


930


for attachment of first and second pieces of wallboard (not shown). The apertures (not shown) function in a substantially similar manner as the apertures


40


of the first embodiment


10


.




The elongated member


912


will now be described in greater detail. The first side


920


of the elongated member


912


has a first raised portion


958


at the second end


918


. The first raised portion


958


extends away from the plane P


2


toward the first side


920


and is substantially perpendicular to the plane P


2


. Moving from the first raised portion


958


toward the first end


916


of the first side


920


of the elongated member


912


, the elongated member has a substantially flat portion


950


that extends from the first raised portion


958


through the longitudinal axis


914


and to the first end


916


. The distance E from the raised portion


958


to the first side


920


at the longitudinal axis


914


is approximately {fraction (1/16)} of an inch. It will be appreciated by one skilled in the art, however, that by varying the height and/or location of the first raised portion


958


the distance E may be increased or decreased accordingly. It will also be appreciated by one skilled in the art that the distance E could also be accomplished by changing the location of the first raised portion


958


.




The second side


930


of the elongated member


912


has a second raised portion


962


at the first end


916


. The second raised portion


962


extends away from the plane P


2


toward the second side


930


and substantially perpendicular to the plane P


2


. Moving from the second raised portion


962


toward the second end


918


of the second side


930


of the elongated member


912


, the elongated member


912


has a substantially flat surface


960


that extends from the second raised portion


962


through the longitudinal axis


914


and to the second end


918


. The distance F from the second raised portion


962


to the second side


930


at the longitudinal axis


914


is approximately {fraction (3/16)} of an inch. It will be appreciated by one skilled in the art, however, that by varying the height and/or location of the second raised portion


962


the distance F may be increased or decreased accordingly. It will also be appreciated by one skilled in the art that the distance F could also be accomplished by changing the location of the second raised portion


962


.




The back blocking device


900


is installed and will function in a manner similar to that of the back blocking device


10


of the first embodiment described above wherein both the first side


920


and the second side


930


accommodate different wallboard thicknesses to create a desired beveled effect.




One skilled in the art may appreciate that the back blocking device


900


of the present invention may be altered geometrically to obtain the same results. By altering the configuration of the elongated member


912


, the back blocking device


900


may still have the same or equivalent properties as the third embodiment. A variation of the back blocking device


900


of the present invention will be discussed below.




A first variation of the back blocking device


900


is shown in FIG.


15


and is identified as back blocking device


1000


. The back blocking device


1000


has an elongated member


1012


lying in a plane P


2


and having a longitudinal axis


1014


, a first side


1020


, a second side


1030


, and first and second ends


1016


,


1018


, respectively. The back blocking device


1000


has a length, thickness, and width similar to that of the elongated member


912


. In this variation, the first side


1020


is similar to the first side


920


of the elongated member


912


wherein the first side


1020


of the elongated member


1012


has a first raised portion


1058


positioned at the second end


1018


that extends away from and substantially perpendicular to the plane P


2


and toward the first side


1020


. The elongated member


1012


has a substantially flat surface


1050


that extends from the first raised portion


1058


through the longitudinal axis


1014


and to the first end


1016


. The distance from the first raised portion


1058


to the first side


1020


at the longitudinal axis


1014


is substantially the same as the distance E in the back blocking device


900


of the third embodiment. The second side


1030


has a second raised portion


1068


positioned at the second end


1018


that extends away from and substantially perpendicular to the plane P


2


and toward the second side


1030


. The elongated member


1012


has a substantially flat surface


1060


that extends from the second raised portion


1068


through the longitudinal axis


1014


and to the first end


1016


. The distance from the second raised portion


1068


to the second side


1030


at the longitudinal axis


1014


is substantially the same as the distance F in the back blocking device


900


of the third embodiment. The back blocking device


1000


is installed and will function in a manner similar to back blocking device


900


described above wherein both the first side


1020


and the second side


1030


accommodate different wallboard thicknesses to create a desired beveled effect.




A fourth embodiment of the back blocking device


10


is shown in FIG.


16


and identified as back blocking device


1100


. The fourth embodiment has several different characteristics than the first embodiment, however the fourth embodiment functions in a substantially similar manner and achieves substantially similar results as the first embodiment. The back blocking device


1100


comprises first and second clips


1200


,


1300


and an elongated member


1112


. The elongated member


1112


lies in a plane P


3


and has a first side


1120


, a second side


1130


, and first and second ends


1116


,


1118


, respectively. The elongated member


1112


is made of a thin material such as paperboard, fiberboard, or hardboard and has a length similar to the length of the elongated member


12


of the first embodiment. A plurality of apertures (not shown) span the length of the elongated member


1112


and are positioned adjacent to the longitudinal axis


1114


on the first and second sides


1120


,


1130


for attachment of first and second pieces of wallboard (not shown). The apertures (not shown) function in a substantially similar manner as the apertures


40


of the first embodiment.




Shown in

FIGS. 16 and 17

, the first and second clips


1200


,


1300


will now be described in greater detail. Because the first and second clips


1200


,


1300


are preferably symmetrical in configuration, while the clip


1200


will be described in greater detail below, it will be appreciated by one skilled in the art that the second clip


1300


is formed and will function in a substantially similar manner. The first clip


1200


is formed from a resilient metal strip or any other suitably resilient material. The first clip


1200


is formed to have a first edge


1210


, a second edge


1270


, and inner and outer surfaces


1280


,


1290


, respectively. Starting at the first edge


1210


and moving toward the second edge


1270


, the first clip


1200


is formed to have a first portion


1220


. The first clip


1200


is then formed to have a second portion


1230


substantially perpendicular to the first portion


1220


. The first clip


1200


is then formed to have a third portion


1240


adjacent to the second portion


1230


and substantially semi-circular in shape. A fourth portion


1250


is substantially perpendicular to the third portion


1240


. The first clip


1200


is then formed to have a fifth portion


1260


perpendicular to the fourth portion


1250


and substantially parallel to the first portion


1220


. The fifth portion


1260


terminates at the second edge


1270


.




The second portion


1230


of the first clip


1200


has a distance G that is approximately {fraction (1/16)} of an inch. The fourth portion


1250


of the first clip


1200


has a distance H that is approximately {fraction (3/16)} of an inch. It will be appreciated by one skilled in the art that by varying the dimensions of the first, second, third, fourth and/or fifth portions


1220


,


1230


,


1240


,


1250


,


1260


of the first clip


1200


that the distance G and the distance H may be increased or deceased accordingly. It will also be appreciated by one skilled in the art that the distances G and H may be accomplished by altering the geometrical configuration of the first clip


1200


.




The attachment of the first clip


1200


to the elongated member


1112


will now be described in greater detail. As shown in

FIG. 16

, the first clip


1200


is attached to the first end


1116


of the elongated member


1112


by positioning the first end


1116


adjacent to the outer surface


1290


of the first portion


1220


and the fifth portion


1260


. The first end


1116


of the elongated member


1112


is received between the outer surface


1290


of the first portion


1220


and the fifth portion


1260


, the first side


1120


positioned adjacent to the fifth portion


1260


and the second side


1130


positioned adjacent to the first portion


1220


, until the first end


1116


is substantially parallel to the first and second edges


1270


,


1210


. The resiliency of the first clip


1200


enables the first and fifth portions


1220


,


1260


to act akin to Chinese fingers, enabling the the outer surface


1290


of the first and second portions


1220


,


1260


to grasp the respective first side


1120


and second side


1130


of the elongated member


1112


to prevent unwanted removal of the first clip


1200


from the elongated member


1112


. The second clip


1300


is then attached to the second end


1118


of the elongated member


1112


. It will be appreciated and understood by one skilled in the art that the attachment of the second clip


1300


to the second end


1118


of the elongated member


1112


can be accomplished in substantially the same manner as the attachment of the first clip


1200


to the first end


1116


of the elongated member


1112


to obtain substantially the same result.




The back blocking device


1100


is installed and will function in a manner similar to that of the back blocking device


10


of the first embodiment described above wherein both the first side


1020


and the second side


1030


accommodate different wallboard thicknesses to create a desired beveled effect. It will be appreciated by one skilled in the art, however, that while the first and second clips


1200


,


1300


are described herein as having a length substantially the same as the length of the elongated member


1112


for stability, the clips can be a plurality of smaller clips attached spatially along the length of the first and second ends


1116


,


1118


of the elongated member


1112


to achieve a substantially similar result. It will also be appreciated by one skilled in the art that while the first and second clips


1200


,


1300


are described as having outer and inner surfaces


1280


,


1290


, the first and second clips


1200


,


1300


could be configured by extruding a solid material such as plastic.




A first variation of the first and second clips


1200


,


1300


is shown in FIG.


18


and is identified as third clip


1400


. While the third clip


1400


will be described in greater detail below, it will be appreciated by one skilled in the art that the third clip


1400


will function in a manner similar to the first and second clips


1200


,


1300


when attached to the elongated member


1112


. The third clip


1400


is formed from substantially the same material and has substantially the same length as t he first clip


1200


. The third clip


1400


is formed to have a first edge


1410


, a second edge


1470


, and inner and outer surfaces


1480


,


1490


, respectively. Starting at the first edge


1410


and moving toward the second edge


1470


, the first clip


1400


is formed to have a first portion


1420


. The third clip


1400


is then formed to have a second portion


1430


substantially perpendicular to the first portion


1420


. The third clip


1400


is then formed to have a third portion


1440


adjacent to the second portion


1430


and substantially curved in shape. Adjacent to the third portion


1440


is a projecting portion


1443


. The projecting portion


1443


projects away from the outer surface


1490


and is substantially semi-circular in shape. The projecting portion


1443


has a top portion


1442


and a bottom portion


1444


. The top portion


1442


is positioned substantially parallel to the first portion


1420


, and the bottom portion


1444


is positioned substantially parallel to a sixth portion


1460


. Adjacent to the projecting portion


1443


is a fourth portion


1445


. The fourth portion


1445


is substantially curved in shape. A fifth portion


1450


is substantially perpendicular to the fourth portion


1445


. The third clip


1400


is then formed to have the sixth portion


1460


perpendicular to the fifth portion


1450


and substantially parallel to the first portion


1420


. The sixth portion


1460


terminates at the second edge


1470


. The second portion


1430


of the third clip


1400


has a distance similar to the distance G of the first clip


1200


. The fifth portion


1450


of the third clip


1400


has a distance similar to the distance H of the first clip


1200


.




The third clip


1400


will be attached to the elongated member


1112


in a substantially similar manner as the first and second clips


1200


,


1300


. In this instance, however, after the first end


1116


of the elongated member


1112


is received between the outer surface


1490


of the first portion


1420


and the sixth portion


1460


, the first side


1420


is positioned adjacent to the sixth portion


1460


and the second side


1130


is positioned adjacent to the first portion


1220


, until the first end


1116


is received between the inner surface


1480


of the top portion


1442


and the inner surface


1480


of the bottom portion


1444


of the projecting portion


1443


. Resultantly, the resiliency of the third clip


1400


enables the first and sixth portions


1420


,


1460


to act akin to Chinese fingers, enabling the outer surface


1490


of the first and sixth portions


1420


,


1460


to grasp the respective first side


1120


and second side


1130


of the elongated member


1112


to prevent unwanted removal of the third clip


1400


from the elongated member


1112


. The projecting portion


1443


further prevents unwanted removal and/or twisting of the third clip


1400


by the resilient force of the inner surface


1480


of the projecting portion


1443


acting on the elongated member


1112


. A fourth clip (not shown), substantially similar to the third clip


1400


, is then attached to the second end


1118


of the elongated member


1112


. The third clip


1400


and the fourth clip (not shown), therefore, will function in a manner similar to the first and second clips


1200


,


1300


described above wherein the third clip


1400


and the fourth clip (not shown) will accommodate different wallboard thicknesses to create a desired beveled effect.




The foregoing illustrates some of the possibilities for practicing the invention. It will be appreciated and understood by one skilled in the art that the distance of the raised portions in the foregoing embodiments are illustrative and that depending on the rigidity of the material used for the elongated member may vary in distance to obtain the desired result. Many other embodiments are also possible within the scope and spirit of the invention. It is, therefore, intended that the foregoing description be regarded as illustrative rather than limiting, and that the scope of the invention is given by the appended claims together with their full range of equivalents.



Claims
  • 1. A device that connects adjacent ends of a first piece of wallboard and a second piece of wallboard forming a butt joint therebetween, comprising:first and second pieces of wallboard; an elongated member having a longitudinal axis, a first side configured to receive the first and second pieces of wallboard and a second side reverse to the first side configured to receive the first and second pieces of wallboard when assembled in an alternate state; the first side having a first offset of a first distance; the second side having a second offset opposed to the first offset of a second distance, the second distance being different than the first distance; and wherein the first piece of wallboard and the second piece of wallboard are secured to either the first side or the second side while lying essentially within a common plane.
  • 2. The device of claim 1, wherein the elongated member has a plurality of apertures positioned adjacent to the longitudinal axis on the first side and the second side for receipt of means for fastening the first piece of wallboard and the second piece of wallboard to the elongated member.
  • 3. The device of claim 1, wherein the elongated member has a first end and a second end, the first end forming the first offset and the second end forming the second offset.
  • 4. The device of claim 1, wherein the elongated member has a central recessed portion at the longitudinal axis.
  • 5. The device of claim 1, wherein the elongated member has a substantially flat portion at the longitudinal axis.
  • 6. A device that connects adjacent ends of a first piece of wallboard and a second piece of wallboard forming a butt joint therebetween, comprising:first and second pieces of wallboard; an elongated member having a longitudinal axis, a first side configured for attaching the first and second pieces of wallboard and a second side reverse to the first side configured for attaching the first and the second piece of wallboard when assembled in an alternate state; the first side of the elongated member having a first outer surface and a second outer surface having substantially the same configuration and converging at the longitudinal axis; the first outer surface having a first raised portion a first distance from the first side; the second side of the elongated member having a first inner surface and a second inner surface having substantially the same configuration and converging at the longitudinal axis, the first inner surface having a second raised portion a second distance from the second side, the second distance being different from the first distance; and wherein the first piece of wallboard and the second piece of wallboard are secured to either the first side or the second side while lying essentially within a common plane and are converged for attachment to the elongated member substantially near the longitudinal axis.
  • 7. The device of claim 6, wherein the first distance is approximately {fraction (3/16)} of an inch.
  • 8. The device of claim 6, wherein the second distance is approximately {fraction (1/16)} of an inch.
  • 9. The device of claim 6, wherein the elongated member has a plurality of apertures positioned adjacent to the longitudinal axis on the first side and the second side for receipt of means for fastening the first piece of wallboard and the second piece of wallboard to the elongated member.
  • 10. The device of claim 6, wherein the elongated member has a first end forming the first raised portion and the second raised portion.
  • 11. The device of claim 6, wherein the elongated member has a central recessed portion at the longitudinal axis.
  • 12. The device of claim 6, wherein the elongated member has a substantially flat portion at the longitudinal axis.
  • 13. A device that connects adjacent ends of a first piece of wallboard and a second piece of wallboard forming a butt joint therebetween, comprising:first and second pieces of wallboard; an elongated member having a longitudinal axis, a first side configured for attaching the first and second piece of wallboard and a second side reverse to the first side configured for attaching the first and the second piece of when assembled in an alternate state; the first side of the elongated member having a first outer surface and a second outer surface having substantially the same configuration and converging at the longitudinal axis; the first outer surface having a first raised portion a first distance from the first side of the elongated member at the longitudinal axis and a first recessed portion; the second side of the elongated member having a first inner surface and a second inner surface having substantially the same configuration and converging at the longitudinal axis, the first inner surface having a second raised portion a second distance from the second side of the elongated member at the longitudinal axis and positioned inverse to the first recessed portion and a second recessed portion positioned inverse to the first raised portion, the first distance being different from the second distance; and wherein the first piece of wallboard and the second piece of wallboard are secured to either the first side or the second side while lying essentially within a common plane and are converged for attachment to the elongated member substantially near the longitudinal axis.
  • 14. The device of claim 13, wherein the first distance is approximately {fraction (3/16)} of an inch.
  • 15. The device of claim 13, wherein the second distance is approximately {fraction (1/16)} of an inch.
  • 16. The device of claim 13, wherein the elongated member has a plurality of apertures positioned adjacent to the longitudinal axis on the first side and the second side for receipt of means for fastening the first and second pieces of wallboard to the elongated member.
  • 17. The device of claim 13, wherein the elongated member has a first end forming the first raised portion.
  • 18. The device of claim 13, wherein the elongated member has a central recessed portion at the longitudinal axis.
  • 19. The device of claim 13, wherein the elongated member has a substantially flat portion at the longitudinal axis.
  • 20. The device of claim 13, wherein the elongated member has a central raised portion at the longitudinal axis.
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Number Name Date Kind
2356309 Garbe Aug 1944 A
2508032 Kennedy May 1950 A
2736929 Nies et al. Mar 1956 A
3323264 Cross Jun 1967 A
3455077 Long Jul 1969 A
3675383 Paoletti Jul 1972 A
4028856 Dalbec Jun 1977 A
4237669 Hunter Dec 1980 A
4250676 Presby Feb 1981 A
4283892 Brown Aug 1981 A
4392336 Ganssle Jul 1983 A
4656805 Winkowski Apr 1987 A
4720957 Madray Jan 1988 A
4727700 Eberle Mar 1988 A
4763455 Schneller Aug 1988 A
4881355 Bosl et al. Nov 1989 A
5349804 Van Erden et al. Sep 1994 A
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5799458 Ferguson Sep 1998 A
5832684 Trout et al. Nov 1998 A
6108990 Klamer Aug 2000 A
Foreign Referenced Citations (1)
Number Date Country
404146357 May 1992 JP
Non-Patent Literature Citations (2)
Entry
Article entitled “Invisible Drywall Butt Joints” from the Environmental Building News magazine dated Nov., 2001.
Article entitled “Get Hip to Butts” by Myron Ferguson from the Walls & Ceilings magazine dated Nov., 2001.