The present invention relates to a back pressure regulating valve and an electric type of a scroll compressor with the same.
A general scroll compressor applied to a refrigerating cycle of a refrigerator may have a structure shown in
As another method for forming the back pressure of the back pressure chamber, the back pressure hole 351 is not formed on the surface of the head plate, but formed within a wrap along a height of the wrap corresponding to an axial direction from a front end surface of the orbiting scrolling wrap centering part to a rear surface of the orbiting scroll head plate where the wrap is mounted vertically. In such case, if the back pressure of the back pressure chamber is sufficient, then the front surface of the orbit scroll wrap is in close contact with the surface of the fixed scroll head plate, and a sliding orbiting motion is performed on the fixed scroll head plate in a condition that the axial gap is minimized. If the running condition changes and the back pressure becomes insufficient, then the orbiting scroll is separated away from the fixed scroll in the axial direction, and such separation may make a gap flow passage where the inlet of the back pressure hole formed at the front end surface of the orbiting scroll wrap centering part is separated at the fixed scroll head plate surface. As a result, the high pressure gas within the compressing chamber located at the centering part flows into the back pressure chamber after flowing into the back pressure hole through the inlet of back pressure hole opened like this. Such inflow of the high pressure gas makes the pressure of the back pressure chamber increase, and then the back pressure becomes greater than the gas force along the axial direction to push up the orbiting scroll toward the fixed scroll again. On the contrary, when the running condition changes such as a decrease of the discharging pressure or the suction pressure, the excessive back pressure should be relieved appropriately, but it has a disadvantage in that a proper back pressure decrease is not performed rapidly. In regard to regulation of the gap between the fixed scroll and the orbiting scroll, international publication number WO 2010/064537 discloses a scroll compressor including an inlet communicating with a compressing chamber, an outlet communicating with a back pressure chamber, and a communicating hole for forming communication between the inlet and the outlet. But, the prior art has a disadvantage discussed above. Therefore, it is necessary for a method for supplying a back pressure to be developed, wherein a response to the change of the running condition can be made quick, the gap between the fixed scroll and the orbiting scroll can be made to be minimized, and at the same time an excess of the frictional loss can be prevented by the method. But the prior art doesn't discuss such a method.
The present invention is to solve the problems of the prior art and has the following object.
An object of the present invention is to provide a back pressure regulating valve and an electric type of a scroll compressor with the same capable of providing an optimal back pressure value of a back pressure chamber according to a change of a running condition.
In one embodiment of the present invention, a valve of an electric scroll compressor for regulating a back pressure comprises a valve housing including a first housing, a second housing and a communicating passage for connecting the first housing to the second housing; and a piston including a first piston located within the first housing, a second piston located within the second housing and a connecting rod for connecting the first piston to the second piston, wherein the piston is configured to move up and down within the first and the second housing.
In other embodiment of the present invention, the cross sectional size of the second housing is bigger than that of the first housing.
In another embodiment of the present invention, a first housing upper cylinder is connected to a discharging chamber, a first housing lower cylinder is connected to a back pressure chamber, a first back pressure chamber communicating passage is formed at a side of the first housing for the first housing upper cylinder to communicate with a back pressure chamber when the piston reaches at a bottom dead center, a second upper cylinder is connected to a suction chamber and a second lower cylinder is connected to the back pressure chamber, and a first suction chamber communicating passage is formed at a side of the second housing for the second housing lower cylinder to communicate with the suction chamber when the piston reaches at a top dead center.
In still another embodiment of the present invention, the valve further comprises elastic units installed at the first housing and the second housing for limiting a movement of the first piston and the second piston and at the same time for supplying a restoring force.
In still another embodiment of the present invention, a pressure ratio is represented as rp=(A2−A0)/A1, wherein A0, A1 and A2 are cross sectional sizes of the connecting rod, the first piston and the second piston, respectively.
In still another embodiment of the present invention, a scroll compressor comprises a fixed scroll; an orbiting scroll for orbiting around the fixed scroll; a back pressure chamber formed at a rear surface of a head plate of the orbiting scroll; and a valve for regulating a back pressure described above.
The valve for regulating the back pressure according to the present invention provides an optimal back pressure for being optimized to the axial direction response of the orbiting scroll according to the discharging pressure and the suction pressure, and thereby the leakage between the fixed scroll and the orbiting scroll and the frictional loss can be minimized. The valve for regulating the back pressure according to the present invention can keep the pressure of the back pressure chamber to a predetermined level by an opening and closing of the back pressure passage and the suction pressure passage according to the up and down movement of the piston and the position of the piston corresponding to the result of the response to various changes of the running condition such as an increase or decrease of a discharging pressure and an increase or decrease of the suction pressure. The scroll compressor according to the present invention may apply to a compressor of a refrigerator to provide a high efficient compressing function that the leakage and the frictional loss are minimized.
Exemplary embodiments of the present invention will be described herein below with reference to the accompanying drawings.
Referring to
Specifically, the piston 14 is installed within the first and the second housings 11, 12 to move up and down, and comprises the first piston 141; the second piston 142; and the connecting rod 143 for connecting the first piston 141 to the second piston 142. The first piston 141 is located within the first housing 11; the second piston 142 is located within the second housing 12; and the piston connecting rod 143 is located in a way to penetrate the communicating passage 13. The first piston 141, the second piston 142 and the connecting rod 143 can move up and down within the first housing 11, the second housing 12 and the communicating passage 13, respectively. The first housing 11 may be a hollow cylindrical shape, and form a first receiving volume. The second housing 12 may be a hollow cylindrical shape to form a second receiving volume, and the second housing 12 may be connected to the first housing by the communicating passage 13. The first piston 141 may be a cylindrical shape to be received within the first housing 11, and the first piston 141 may move up and down within the first housing 11. The second piston 142 may be a cylindrical shape to be received within the second housing 12 for moving up and down within the second housing 12, and the second piston 142 may be connected to the first piston 141 by the connecting rod 143. The piston 14 may be received within the valve housing, and the connecting rod 143 moves up and down along the communicating passage 13, thereby the piston 14 may move up and down. The cross sectional size of the second housing 12 may be bigger than that of the first housing 11, thereby the cross sectional size of the second piston 142 may be bigger than that of the first piston 141, but the first or second housing 11, 12 or the first or second piston 141, 142 may have various cross sectional sizes, but not limited to.
The first piston 141 located within the first housing 11 may divide an inner volume of the first house 11 into two partial volumes along up and down direction. The first upper cylinder 111 may be formed at the upper volume of the first piston 141, and the first lower cylinder 112 may be formed at the lower volume of the second piston 14, respectively. The second piston 142 may divide an inner volume of the second housing 12 into two partial volumes along up and down direction. Specifically, the inner volume of the second housing 12 may be divided into the second upper cylinder 121 corresponding to an upper volume of the second piston 14 and the second housing lower cylinder 122 corresponding to a lower volume of the second piston 142, respectively. The piston 14 may move up and down depending on the force size according to a pressure distribution applied to up and down cross section of the first piston 141 and the second piston 141. A discharging pressure Pd may be always applied to the first housing upper cylinder 111, and a back pressure Pb may be always applied to the first housing lower cylinder 112. And a lower suction pressure Ps may be applied to the second housing upper cylinder 121, and the back pressure Pb may be applied to the second housing lower cylinder 122. The piston 14 moves up and down according to a change of a running condition, that is, the pressure of the suction chamber or the discharging chamber.
Referring to
Such process will be discussed in the following.
The positon of the piston 14 within the first housing 11 and the second housing 12 corresponds to any one among
Referring
Referring to
Referring to
Referring to
In this course, the forces acting on the first and second piston 141, 142 are as follows. If F1 is a force acting downward on the first piston 141, F2 is a force acting upward on the second piston 142, A1, A2 and A0 become the cross section size of the first, second piston 141, 142 and the connecting rod 143, respectively, then F1 and F2 are expressed as equations (1) and (2) below.
In equation (1) and (2), k1 and Δy1 are the elastic coefficient and the contracted length of the first elastic unit 21 fixed at the upper surface of the first housing 11, and k2 and Δy2 are the elastic coefficient and the contracted length of the second elastic unit 22 fixed at the lower surface of the second housing 12.
In
And also, force F1 acting on the first piston 141 and force F2 acting on the second piston F2 is in an equilibrium state to be expressed as F1=F2, and the following equation (5) is established.
If equation (5) is rearranged, then equation (6) below is derived.
If the back pressure chamber pressure ratio rp is defined as equation (7) below,
The back pressure chamber pressure ratio rp is expressed as following equation (8) from equation (6).
In equation (8), the back pressure chamber pressure ratio rp is determined by the cross sectional size A1 of the first piston 141, the cross sectional size A2 of the second piston 142 and the cross sectional size A0 of the connecting rod 143. Therefore, if the cross sectional size of the first and second piston 141, 142 and the connecting rod 143 are determined, the pressure ratio becomes a constant value from the equation (8) above.
And also, the back pressure (Pb) may be expressed as the following equation (9).
The back pressure regulating valve according to the present invention operates in a way that the back pressure of the back pressure chamber has a value to satisfy the equation (9) when the discharging pressure Pd and the suction pressure Ps corresponding to the running condition changes.
The piston 14 moves in a way that the back pressure reaches a value corresponding to the equation (9), and then the piston 14 may be placed at the position shown in
The following is a detailed description of the piston motion of the back pressure regulating valve operating together according to the change of the running condition and a process of reaching a predetermined back pressure and of achieving an equilibrium condition on reaching the predetermined back pressure.
The change of the running condition may comprise an increase or a decrease of the discharging pressure; and an increase or a decrease of suction pressure.
If the discharging pressure Pd increases because of the change of the running condition, then the back pressure Pb increases according to the equation (9) as in the following description.
If the discharging pressure Pb increases in any state out of the states shown in
If the pressure of the back pressure chamber increases, then F1 decreases in the equation (3) and F2 increases in the equation (2). Even though the back pressure increases in a state of F1>F2, the first back pressure chamber communicating passage 151 remains in an open state continuously to increase the back pressure continuously. Finally, the condition reaches a state that F2 is nearly equal to F1 or the moment when F1<F2 by a narrow margin for reversing from a state of F1>F2, and at this moment, the piston 14 moves upward until the first back pressure chamber communicating passage 151 is closed.
When the piston 14 is placed in a position between the positions shown in
Finally, the piston 14 reaches a new equilibrium state, and the back pressure Pb becomes a predetermined back pressure value satisfying the equation (9) in a new running condition. The piston 14 is placed at a position between the positions shown in
If discharging pressure Pd decreases because of the change of the running condition, then the back pressure Pb decreases according to the equation (9) as discussed in the following.
If the discharging pressure Pd decreases in a state that the piston 14 is placed at a positon among the positions shown in
If the suction pressure Ps increases because of the change of the running condition, then the back pressure Pb increases according to the equation (9) as discussed in the following.
If the suction pressure Ps increases in a state that the piston 14 is placed at a positon among the positions shown in
The discharging pressure gas filled in the first housing upper cylinder 111 enter the back pressure chamber through the first back pressure chamber communicating passage 151 which starts to open at the moment when the piston 14 passes the positon shown in
If the pressure of the back pressure chamber increases, then F1 decreases in the equation (3), and F2 increases in the equation (2). Finally, F2 is nearly equal to F1 or a moment when the force is reversed as F1<F2 minutely arrives, and at this time, the piston 14 moves upward continuously till the first back pressure chamber communicating passage 151 is closed. In this time, the reaction force of the second elastic unit 22 helps the piston 14 to move upward.
Finally, the piston 14 reaches a new equilibrium state, and the back pressure Pb becomes a new set back pressure value satisfying the equation (9) in a new running condition. The piston 14 is placed again at the positon between positions shown in
If the suction pressure Ps decreases because of the change of the running condition, then the back pressure decreases according to the equation (9) as discussed in the following.
If the discharging pressure Ps decreases in a state that the piston 14 is placed at the positon out of the positions shown in
The back pressure gas filled in the second housing lower cylinder 122 enters the suction chamber through the first suction chamber communicating passage 161 which starts to open at the moment when the piston 14 passes the positon shown in
If the pressure of the back pressure chamber decreases, then F1 increases in the equation (1), and F2 decreases in the equation (4). Such back pressure decrease continues until the first suction chamber communicating passage 161 is in an open state. And then, F2 is nearly equal to F1 or a moment when the force is reversed as F1>F2 minutely arrives, and at this time, the piston 14 moves downward continuously till the first suction chamber communicating passage 161 is closed. In this time, the reaction force of the first elastic unit 21 helps the piston 14 to move downward.
Finally, the piston 14 reaches a new equilibrium state, and the back pressure Pb becomes a new set back pressure value satisfying the equation (9) in a new running condition. The piston 14 is placed at the positon between positions shown in
As shown above, the back pressure regulating valve according to the present invention may make the back pressure have always a value given by the equation (9) regardless of various changes of the running condition such as an increase or a decrease of the discharging pressure, or an increase or decrease of the suction pressure. If the discharging pressure Pd and the suction pressure Ps are given in the equation (9), the back pressure Pb is determined according to the pressure ratio rp. However, the pressure ratio rp defined in the equation (8) has a fixed value determined by the cross sectional sizes A1, A2 of the first piston 141 and second piston 142 corresponding to the shape dimension of the piston and the cross sectional size A0 of the connecting rod 143.
For example, if the diameter of the first piston 141 is 5 mm, the diameter of the second diameter is 7.35 mm, and the diameter of the connecting rod 143 is 2 mm, then the pressure ration (rp) becomes 2.0 and is expressed as the equation (10) below.
If rp=2.0, then the back pressure is expressed as the equation (11) below.
The first piston 141, the second piston 142 and the connecting rod 143 may have various values, but not limited to.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.