Patent Application
20140009960
The present invention relates to a backlight device used in a liquid crystal display device which is used for liquid crystal display TVs, LCD monitors, personal computers, and so on.
A liquid crystal display device is roughly composed of a backlight device serving as a light source, and a liquid crystal cell for displaying an image by using light emitted from the light source.
The liquid crystal display device is required to exhibit high luminance when viewed from the front and the backlight device used therein is one in which a prism sheet or a lens sheet having a light condensing property is arranged on the liquid crystal cell side of the surface light source.
Proposed for further improvement in luminance when viewed from the front is a backlight device produced by arranging a combination of a light diffusing plate containing non-spherical particles, with the lens sheet (see Patent Literature 1).
However, it needs to bring in the non-conventional special sheet of the light diffusing plate containing the non-spherical particles, and there were demands for a backlight device that can be constructed more simply and easily and that provides a liquid crystal display device with high luminance when viewed from the front.
It is therefore an object of the present invention to provide a backlight device that can be constructed simply and easily and that provides a liquid crystal display device with high luminance when viewed from the front.
The Inventor conducted elaborate research on the backlight device to solve the above problem. As a result, the Inventor has accomplished the present invention.
A backlight device according to the present invention comprises: a surface emitting part which emits light of a planar shape from a light exit surface; and a light deflecting layer which is provided on the surface emitting part and to which the light from the light exit surface is incident. The surface emitting part has: a light guide plate; a light source arranged on an end face of the light guide plate; and a reflective sheet arranged on a side opposite to the light deflecting layer side with respect to the light guide plate. In the case where, at a first azimuth, a second azimuth, a third azimuth, and a fourth azimuth in a plane perpendicular to a first direction being a direction from the surface emitting part to the light deflecting layer, the first to fourth azimuths being angles of 0°, 45°, 90°, and 135°, respectively, with respect to a second direction being a direction from the light source to the light guide plate, luminance of the light emitted from the light exit surface is measured at a predetermined distance from a measurement target point on the light exit surface in ranges of vision of −40° to +40°, −60° to −74°, and +60° to +74° with respect to the first direction, all luminance values in the range of vision of −40° to +40° at all the first to fourth azimuths are not more than 40% of a maximum of luminance values in the ranges of vision of −60° to −74° and +60° to +74° at all the first to fourth azimuths.
In an embodiment, all the luminance values in the range of vision of −40° to +40° at all the first to fourth azimuths may be not more than 15% of the maximum of the luminance values in the ranges of vision of −60° to −74° and +60° to +74° at all the first to fourth azimuths.
In an embodiment, the light guide plate can be a plate having a trapezoid cross section.
In an embodiment, the light guide plate may be a light guide plate having such a shape that two plates having respective trapezoid cross sections are integrated while the upper bases of trapezoids are in contact so as to be shared.
The reflective sheet may be of a mirror type.
In an embodiment, the light deflecting layer may be a prism sheet having a plurality of prisms on the surface emitting part side. In this case, each of the plurality of prisms extends in a third direction being a direction perpendicular to the first and second directions, a shape of a cross section perpendicular to the third direction of each of the plurality of prisms is a triangle, the plurality of prisms are arranged in parallel in the second direction, the vertices of the triangles being the shapes of the cross sections of the respective prisms are located on the surface emitting part side, and the bases of the triangles being the shapes of the cross sections of the respective prisms lie in a row on a straight line.
The present invention provides the novel backlight device that can be constructed simply and easily and that provides the liquid crystal display device with high luminance when viewed from the front thereof. By using this backlight device, the liquid crystal display device can be manufactured with high luminance when viewed from the front. For this reason, the present invention is industrially extremely useful. The liquid crystal display device using the backlight device of the present invention serves as a display with high contrast and good visibility.
An embodiment of the present invention will be described below in detail. In the description of the drawings, the same elements will be denoted by the same reference signs, without redundant description. Dimensional ratios in the drawings do not always agree with those in the description.
The light sources 13 are arranged on end faces 12b, 12c of the light guide plate 12. However, the light source 13 may be arranged on only one of the end faces 12b, 12c, or on another end face of the light guide plate 12. The reflective sheet 14 is installed on the lower surface 12d side (the opposite side to the exit) of the light guide plate 12. This reflective sheet 14 returns light emitted from the lower surface 12d of the light guide plate 12 (leaking light), toward the light guide plate 12.
The light guide plate 12 is comprised of an optically transparent material. For example, the light guide plate 12 is comprised of a methacrylate resin, a polycarbonate resin, a polyester resin, a cyclic polyolefin resin, or the like. Printed dots, linear V-grooves, or the like may be formed on the surface of the light guide plate 12, in order to adjust an in-plane distribution of light quantity of light emitted from the light exit surface 12a.
The light sources 13 may be either of linear light sources and point light sources. For example, cold cathode tubes, light emitting diodes (LEDs), or the like can be used as the light sources 13. In the case where the light sources 13 are LEDs, each LED may be, for example, a white emitting LED with three LED chips to emit respective colors of red, blue, and green, or, may be an LED consisting of three connected and integrated LEDs to emit respective colors of red, blue, and green. Furthermore, the LEDs may also be LEDs to emit white light by a combination of a blue emitting LED chip or a near-ultraviolet emitting LED chip with a phosphor.
The light deflecting layer 16 is arranged on the light exit surface 12a side of the light guide plate 12. The light deflecting layer 16 is a prism sheet. The light deflecting layer 16 as the prism sheet has a large number of prisms 16a extending in a direction (the y-axis direction in
In the backlight device 11, the surface emitting part 15 composed of the light guide plate 12, the light sources 13, and the reflective sheet 14 is configured so that when the light emitted from the light exit surface 12a of the light guide plate 12 is measured at all of four predetermined azimuths Ψ with respect to a direction (the x-axis direction) from the light source 13 to the light guide plate 12 in a plane perpendicular to the z-axis direction, the luminance of the light emitted from the light guide plate 12 satisfies a predetermined condition.
In an example of luminance measuring methods, the surface emitting part 15 is arranged so that the x-axis direction agrees with the vertical direction. For example, the surface emitting part 15 is arranged so that a direction from the end face 12b to the end face 12c (in other words, a direction from the light source 13 on the end face 12b side to the light guide plate 12) becomes upward in the vertical direction. In this case, when the upward direction in the vertical direction (the x-axis direction) is defined as the azimuth 0°, the four predetermined azimuths Ψ are a first azimuth Ψ1 being the angle of 0° with respect to the upward direction, a second azimuth Ψ2 being the angle of 45° with respect to the upward direction, a third azimuth Ψ3 being the angle of 90° with respect to the upward direction, and a fourth azimuth Ψ4 being the angle of 135° with respect to the upward direction. When the x-axis direction is set along the vertical direction, the z-axis direction is substantially the horizontal direction.
In the measurement of the light emitted from the light guide plate 12, the luminance of the light emitted from the light guide plate 12 is measured at a predetermined distance from a measurement target point in the light exit surface 12a, at all of the first to fourth azimuths Ψ1 to Ψ4, in a range of visual angle of −40° to +40° with respect to a direction of a normal (the z-axis direction) to the light exit surface 12a and in ranges of vision of −60° to −74° and +60° to +74° as well. The aforementioned condition in the light guide plate 12 is that all luminance values in the range of vision of −40° to +40° at all the first to fourth azimuths Ψ1 to Ψ4 are not more than 40% of a maximum of luminance values in the ranges of vision of −60° to −74° and +60° to +74° at all the first to fourth azimuths Ψ1 to Ψ4. Preferably, all the luminance values in the range of vision of −40° to +40° at all the first to fourth azimuths Ψ1 to Ψ4 are not more than 15% of the maximum of the luminance values in the ranges of vision of −60° to −74° and +60° to +74° at all the first to fourth azimuths Ψ1 to Ψ4.
In the measurement results of luminance shown in
A preferred embodiment of the light guide plate 12 is a light guide plate that is a plate having a trapezoid cross section. In the light guide plate 12 having the trapezoid cross section, the end faces 12b, 12c are end faces corresponding to the upper base (shorter side) and the lower base (longer side), respectively, of the trapezoid. Therefore, the thickness decreases from the end face 12b to the end face 12c. In an embodiment, the light exit surface 12a is approximately perpendicular to each of the end faces 12b, 12c. The light guide plate 12 being the plate having the trapezoid cross section can be designed so as to satisfy the aforementioned condition, for example, by adjusting an intersecting angle of the surface (the surface on the reflective sheet 14 side) opposite to the light exit surface 12a of the light guide plate 12 with the z-axis direction, and/or, by forming printed dots, V-grooves, or the like on the surface of the light guide plate 12, as described above.
The light guide plate 12 as a more preferred embodiment has such a shape that two plates 121, 121 having respective trapezoid cross sections are integrated while the upper bases (shorter bases) of trapezoids are in contact so as to be shared (
Examples of a material of the light deflecting layer 16 include a polycarbonate resin, an ABS resin, a methacrylate resin, a methyl methacrylate-styrene copolymer resin, a polystyrene resin, an acrylonitrile-styrene copolymer resin, and a polyolefin resin such as polyethylene or polypropylene. The prism film can be manufactured by a well-known method such as the profile extrusion method, press molding method, injection molding method, roll transfer method, laser ablation method, mechanical cutting method, mechanical polishing method, or photopolymer process.
When the photopolymer process is applied, a so-called ionization radiation curable resin can be used as the material. Examples of the ionization radiation curable resin include multifunctional acrylates such as acrylic ester or methacrylic ester of polyalcohol. Other examples of the ionization radiation curable resin include multifunctional urethane acrylates as synthesized from diisocyanate and, for example, hydroxyester derived from polyalcohol and acrylic acid or hydroxyester derived from polyalcohol and methacrylic acid. These methods may be used each singly or in a combination of two or more methods thereof. The thickness of the light deflecting layer 16 is normally from 0.05 to 5 mm and preferably from 0.1 to 2 mm. A distance L between ridge lines of the respective prisms 16a is normally in the range of 10 to 500 μm and preferably in the range of 30 to 200 μm.
The reflective sheet 14 to be used herein is a white sheet or a sheet of a mirror type or the like. The white sheet is a sheet that diffuses light, by adding fillers in a resin film of polyester or the like or by forming voids between added fillers and a base resin. The sheet of the mirror type is a sheet in which specularly reflected components are enhanced by evaporating metal such as aluminum and silver on a surface of a resin film of polyester or the like. The mirror type is more preferred in view of achievement of higher front luminance. An example of the reflective sheet 14 of the mirror type is a sheet with a smooth metal-deposited surface having no fine unevenness, which provides only specularly reflected components of reflected light but no diffusely reflected components. An example of the reflective sheet 14 of the mirror type is a reflective sheet 14 with a mirror-finished surface.
The backlight device 11 including the light guide plate 12 meeting the aforementioned condition in the measurement of the light emitted from the light guide plate 12 provides a liquid crystal display device with high luminance when viewed from the front thereof, by combining the backlight device 11 with a liquid crystal cell normally used in industrial production.
The liquid crystal cell 21 used in the liquid crystal display device manufactured by using the backlight device 11 according to an embodiment of the present invention is provided with the pair of transparent substrates 22a, 22b opposed to each other with a space of a predetermined distance, and the liquid crystal layer 23 prepared by enclosing a liquid crystal between this pair of transparent substrates 22a, 22b. Although not shown in
The first polarizing plate 41 to be used is normally one in which support films are bonded to both surfaces of a polarizer. Examples of the polarizer include those in which a dichromatic dye or iodine is adsorbed and oriented on a polarizer substrate of a polyvinyl alcohol-based resin, a polyvinyl acetate resin, an ethylene/vinyl acetate (EVA) resin, a polyamide resin, a polyester resin, or the like; and a polyvinyl alcohol/polyvinylene copolymer having oriented molecular chains of a dichromatic dehydration product of polyvinyl alcohol (polyvinylene) in a molecularly oriented polyvinyl alcohol film. Particularly, a preferably used polarizer is the one in which a dichromatic dye or iodine is adsorbed and oriented on a polarizer substrate of a polyvinyl alcohol-based resin. The thickness of the polarizer is, generally for the purpose of reduction in thickness of the polarizer or the like, preferably not more than 100 μm, more preferably in the range of 10 to 50 μm, and still more preferably in the range of 25 to 35 μm.
The support films for supporting and protecting the polarizer are preferably films consisting of a polymer with low birefringence and with superior transparency, mechanical strength, thermal stability, and water impermeability.
Examples of such films include films obtained by subjecting to a forming process into film, a resin such as a cellulose acetate-based resin like TAC (triacetylcellulose), an acrylic resin, a fluorine-based resin like a tetrafluoroethylene/hexafluoropropylene-based copolymer, a polycarbonate resin, a polyester-based resin like polyethylene terephthalate, a polyimide-based resin, a polysulfone-based resin, a polyether sulfone-based resin, a polystyrene-based resin, a polyvinyl alcohol-based resin, a polyvinyl chloride-based resin, a polyolefin resin, or a polyamide-based resin.
Among these, triacetylcellulose films or norbornene-based thermoplastic resin films with surfaces saponified with an alkali can be preferably used in terms of polarization characteristics, durability, and so on. Since the norbornene-based thermoplastic resin films serve as good barriers against heat and moist heat, they significantly improve the durability of the polarizing plate 41 and also significantly improve the dimensional stability because of low moisture absorptivity. For this reason, the norbornene-based thermoplastic resin films can be particularly preferably used.
The forming process into film to be used can be a conventionally known method such as the casting method, calendaring method, or extrusion method. There are no restrictions on the thickness of the support films. However, in view of reduction in thickness of the polarizing plate 41 or the like, the thickness of the support films is preferably not more than 500 μm, more preferably in the range of 5 to 300 μm, and still more preferably in the range of 5 to 150 μm.
The second polarizing plate 52 is one to be paired with the first polarizing plate 41 arranged on the back side of the liquid crystal cell 21. The second polarizing plate 52 to be preferably used herein can also be one of the examples of the first polarizing plate 41. However, the second polarizing plate 51 is arranged so that its polarization plane is perpendicular to the polarization plane of the first polarizing plate 41.
An anti-glare layer 53 may be provided on the second polarizing plate 52 by applying a resin solution in which microscopic fillers are dispersed, onto the second polarizing plate 52 and forming fine unevenness on a surface of a base material in such a manner that the fillers are exposed in a surface of the applied film by controlling the thickness of the applied film.
The surface of the anti-glare layer 53 normally has fine unevenness but may have no fine unevenness. Or, the fine unevenness may be formed on the surface of the base film as the anti-glare layer 53, without use of the microscopic fillers. The fine unevenness may be formed on the surface of the base film by a method of processing the surface of the base film by sand blasting, embossing, and so on, a method of forming fine unevenness in a step of producing the base film, using a die or an emboss roll with a die surface having an inversion of the unevenness.
Namely, the anti-glare layer 53 may have a light diffusing function by only internal diffusion (internal haze), may have the light diffusing function by both of internal diffusion (internal haze) and surface diffusion (external haze and unevenness), and may have the light diffusing function by only surface diffusion (external haze and unevenness).
The liquid crystal display device manufactured with the backlight device 11 according to an embodiment of the present invention may have an optically functional film with another function.
Examples of such optically functional film include a reflective polarizing film that transmits a certain kind of polarized light but reflects polarized light demonstrating a property opposite thereto, a film with a diffusion function having a random uneven shape on a surface, a film with a deflecting function having an uneven shape such as prisms or lenticular lenses on a surface, and so on. Examples of commercially available products corresponding to the reflective polarizing film to transmit a certain kind of polarized light but reflect polarized light demonstrating the property opposite thereto include “DBEF” (which is manufactured by 3M and is available from Sumitomo 3M Limited in Japan). Examples of commercially available products corresponding to the film with the diffusion function include “OPALUS” (manufactured by KEIWA Incorporated). Examples of commercially available products corresponding to the film with the deflecting function include “BEF” (which is manufactured by 3M and is available from Sumitomo 3M Limited in Japan).
The present invention will be described below in more detail with examples, but it should be noted that the present invention is by no means intended to be limited to these.
A manufacturing method of the backlight device 11 of the present example will be specifically described. The light guide plate 12 used in the backlight device 11 of the present Example 1 was prepared as follows. Namely, when the light guide plate incorporated in the SONY 16.4-inch notebook PC VGN-FW73JGB is referred to as light guide plate 121, two light guide plates 121, 121 were bonded with a solvent between end faces of the light guide plates 121, 121 corresponding to the upper bases of trapezoids in their cross-sectional shape, thereby obtaining a so-called butterfly light guide plate 12. This butterfly light guide plate 12 was placed in exchange for the light guide plate originally incorporated in the backlight device used in the SONY 32-inch LCD television KDL-32EX700, to obtain the backlight device 11 of the present example. The reflective sheet incorporated in the backlight device used in the SONY 32-inch LCD television KDL-32EX700 was the reflective sheet of the white diffusion type.
The light deflecting layer 16 in the backlight device 11 of Example 1 was a prism sheet. The cross-sectional shape of the large number of prisms 16a of the light deflecting layer 16 as the prism sheet was isosceles triangles with the vertex angle of 60°. The distance L between ridge lines of adjacent prisms 16a was 50 μm. In the light deflecting layer 16 as the prism sheet, the surface 16b opposite to the surface on which the prisms 16a were formed, was a flat surface. The surface roughness values of the surface 16b measured according to JIS B0601-1994 were as follows.
Ra (center-line average roughness); 0.01 μm
Rz (ten-point average roughness); 0.08 μm
The light deflecting layer 16 was installed, as shown in
As shown in
The luminance was measured at the azimuths IP in four directions of 0°, 45°, 90°, and 135° with respect to the upward direction in
Maximum in the range of −40° to 40°; Max1=1479 cd/m2 (at 40°)
Maximum in the ranges of −60° to −74° and 60° to 74°; Max2=13707 cd/m2 (at −74°)
As a result, the following relation was obtained:
Max1/Max2=11%<45%.
The front luminance was measured with the backlight device 11 in the state in which the light deflecting layer 16 as the prism sheet was incorporated. The front luminance measured was 3852 cd/m2.
The luminance was measured in the same manner as in Example 1, except that the light deflecting layer 16 used was one as the prism sheet the cross-sectional shape of the prisms 16a of which was isosceles triangles with the vertex angle thereof being 65°. The front luminance at this time was 4090 cd/m2.
The luminance was measured in the same manner as in Example 1, except that the light deflecting layer 16 used was one as the prism sheet the cross-sectional shape of the prisms 16a of which was isosceles triangles with the vertex angle thereof being 70°. The front luminance at this time was 2661 cd/m2.
The backlight device was constructed in the same configuration as the backlight device 11 in Example 1, except that the light guide plate originally used in KDL-32EX700 was adopted in place of the light guide plate 12 of the backlight device 11 in Example 1 and that the light deflecting layer adopted was that as the same prism sheet as in Example 2 (i.e., the prism sheet with the vertex angle of 65°). The luminance was measured in the same manner as in Example 1, with the backlight device of Comparative Example 1. Therefore, the luminance was also measured without the light deflecting layer in Comparative Example 1 as in Example 1.
An angular distribution of luminance in the case of only the backlight (without use of the light deflecting layer as the prism sheet) is shown in
Maximum in the range of −40° to 40°; Max1=1963 cd/m2 (at 40°)
As a result, the following relation was obtained:
Max2/Max2=68%>45%.
The front luminance with the use of the light deflecting layer as the prism sheet was 1870 cd/m2.
The backlight device 11 of the present example was fabricated in the configuration shown in
EZ-Contrast 160R manufactured by ELDIM Company was used as luminance meter 60. The luminance was measured at 1° intervals in the range of θ of −80° to 80° at Ψ of 0°, 45°, 90°, and 135° with an opening part of the luminance meter 60 in contact with the center of the light emitting surface of the backlight device 11 of the present example. In the present example the foregoing light emitting surface also corresponds to the light exit surface 12a of the light guide plate 12, as in the case of Example 1. An angular distribution from the backlight device 11 at this time is shown in
Maximum in the range of −40° to 40°; Max1=164 cd/m2 (at 40°
Maximum in the ranges of −60° to −74° and 60° to 74°; Max2=418 cd/m2 (at −74°)
As a result, the following relation was obtained:
Max1/Max2=39%<45%.
Furthermore, the front luminance was measured in the state in which the prism sheet as the light deflecting layer 16 was incorporated. The front luminance measured was 342 cd/m2.
The luminance was measured in the same manner as in Example 4, except that the reflective plate (reflective sheet) was replaced with one having a surface of the white diffusion type.
An angular distribution of luminance from the backlight at this time is shown in
Maximum in the range of −40° to 40°; Max1=183 cd/m2 (at 40°)
Maximum in the ranges of −60° to −74° and 60° to 74°; Max2=308 cd/m2 (at −73°)
As a result, the following relation was obtained:
Max1/Max2=59%>45%.
Next, the front luminance was measured with the backlight device in which the same light deflecting layer as that used in Example 1 was arranged as a prism sheet. The installation condition of the light deflecting layer is the same as in the case of Example 4.
The measured front luminance was 294 cd/m2.
The above described the embodiments and examples of the present invention but it should be noted that the present invention is not limited to the embodiments and examples and can be modified in many ways without departing from the spirit and scope of the invention. For example, it is sufficient in the present invention for the surface emitting part to satisfy the aforementioned predetermined condition at the four azimuths Ψ1 to Ψ4, as described above. The condition may be adjusted depending upon the configuration of the light guide plate 12 or may be adjusted depending upon the reflection condition of the reflective sheet 14. The surface emitting part 15 may be configured so that at least one other optical sheet is arranged on the light guide plate 12. In this case, a light exit surface of an optical sheet closest to the light deflecting layer 16 out of other optical sheets on the light guide plate 12 is the light emitting surface of the backlight device during the luminance measurement, which was described by making use of
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-044918 | Mar 2011 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2012/055110 | 2/29/2012 | WO | 00 | 9/27/2013 |
