(A) Field of the Invention
The present invention relates to a backlight unit and the lamp socket thereof, and more specifically, to a backlight unit and lamp socket for panel display applications.
(B) Description of Related Art
A backlight unit is one of the key components of a liquid crystal display (LCD). Since liquid crystal is not luminous, the backlight unit is introduced to serve as a light source capable of generating sufficient brightness and even light distribution, so that liquid crystal can display desired images. LCD display is widely used in the electronic devices with great development potential such as desktop monitors, notebook computers, digital cameras and projectors, and there is increasing demand for backlight units and their related devices.
The lamps of a traditional backlight unit are secured to the back bezel by lamp sockets. The lamp sockets are provided with hooks at the places corresponding to the bezel, thereby securing the lamp sockets to the bezel.
The hooks connecting the lamp sockets and the bezel are only suited for the bezel of a single thickness; however, the thickness of the bezel may vary according to the sizes of the display panel or different applications. Therefore, the manufacturer has to produce various lamp sockets to accommodate different bezel thicknesses. As a result, manufacturing costs such as mold cost, production and inventory management are greater than if a more versatile design were produced.
Because the standards of process (SOP) of panel assemblies are not the same, the assembly and disassembly manners are different. Some lamp sockets have to be assembled or disassembled by using special fixtures. Consequently, the throughput is lowered and the rework process is complicated.
In order to resolve the above problems, the present invention provides a backlight unit and the lamp socket thereof. A single lamp socket that can be secured to bezels of different thicknesses is provided, so as to simplify inventory management and significantly lower the mold cost of preparing various lamp sockets.
According to a first aspect of the present invention, a lamp socket includes a socket body, a flange and a plurality of support members. The flange is connected to the socket body, and horizontally protrudes from the socket body. The plurality of support members are connected to the socket body. At least one engaging groove including at least two engaging widths is formed between the plurality of the support members and the flange, so as to secure the socket body to a bezel.
In a first embodiment, the top of the support member is a stepped structure including a plurality of steps, and the engaging groove of at least two engaging widths is formed between the plurality of the steps and the flange.
In a second embodiment, the support member is a forked structure including a plurality of branches, and the engaging groove of at least two engaging widths is formed between the plurality of the branches and the flange.
In a third embodiment, the support members are disposed at opposite sides of the socket body, and the engaging grooves of different engaging widths are formed between the tops of the support members at opposite sides and the flange.
According to a second aspect of the present invention, a backlight unit includes a bezel and the above-mentioned lamp socket.
According to a third aspect of the present invention, a backlight unit includes a lamp socket and a bezel. The lamp socket includes a socket body and at least one clamp member. The clamp member extends from the socket body and forms at least one horizontal engaging groove. The bezel has at least one bending end that is engaged in the engaging groove, in which the depth of the engaging groove is greater than or equal to the height of the bending end for engaging the bending end therein.
In accordance with the present invention, a single lamp socket can be used for bezels of different thicknesses, thereby tremendously increasing flexibility in use. Therefore, the lamp socket can be used for backlight units of different sizes and has superior commonness, and accordingly the production cost and the likelihood of assembly errors in the production line can be decreased.
The making and use of the presently preferred embodiments are discussed in detail below. It should be appreciated, however, that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the invention, and do not limit the scope of the invention.
As shown in
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Likewise, the lamp socket 20 may have the reinforced ribs 22 and the reinforced plates 21 to increase the strength and rigidity of the entire lamp socket 20.
The differences of the lamp socket 10 of the first embodiment and the lamp socket 20 of the second embodiment are the detail structures of the support members 13 and 43; of which one support member 13 uses a stepped structure 14 while the other support member 43 uses a forked structure including branches 44 and 45. All the designs are intended to form engaging grooves 19 and 49 each including at least two engaging widths between the support members 13 or 43 and the flange 12.
As shown in
Moreover, the bezel 80 includes openings 81 which are positioned corresponding to the support members 74, allowing the lamp socket 70 to be secured to the bezel 80. In addition, if the support member 73 is used for supporting a thicker bezel, the bezel 80 has to have larger openings 81 to bypass the engaging grooves 76 of the support members 74. Consequently, the bezel 80 can be contacted and supported by the engaging grooves 75 of the support members 73.
The depth m of the engaging groove 105 is greater than or equal to the height n of the bending end 106 for engaging the bending end 106 therein, thereby securing the lamp socket 101 to the bezel 102. The bending end 106 can be adjusted according to the thickness of the bezel 102 to comply with the depth of the engaging groove 105. For example, if the bezel 102 is thinner, the bending end 106 extending upward becomes longer and the bending position is nearer to the outside. In contrast, if the bezel 102 is thicker, the bending end 106 extending upward becomes shorter and the bending position is nearer to the inside. Accordingly, bezels 102 of different thicknesses can be bent according to the height of the engaging groove 105 and the bending position, so as to secure the lamp socket 101 to the bezel 102.
In accordance with the present invention, a single lamp socket can be used for bezels of different thicknesses, and thus can be applied for backlight units of different dimensions, thereby obtaining superior commonness of design and reduction of mold cost. Moreover, because the single lamp socket has the same methods for assembly or disassembly and the bezels of various sizes are assembled according to the same standard of process, assembly errors can be effectively avoided.
The above-described embodiments of the present invention are intended to be illustrative only. Numerous alternative embodiments may be devised by those skilled in the art without departing from the scope of the following claims.
Number | Date | Country | Kind |
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97145047 A | Nov 2008 | TW | national |
This is a divisional application of U.S. patent application Ser. No. 12/870,091, filed Aug. 27, 2010, which is a divisional of 12/471,944 filed May 26, 2009, now abandoned and claims the priority benefit of Taiwan application serial no. 97145047, filed Nov. 21, 2008. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of specification.
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2424757 | Klumpp, Jr. | Jul 1947 | A |
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Number | Date | Country | |
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20120115357 A1 | May 2012 | US |
Number | Date | Country | |
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Parent | 12870091 | Aug 2010 | US |
Child | 13353057 | US | |
Parent | 12471944 | May 2009 | US |
Child | 12870091 | US |