1. Field of Invention
The present invention relates generally to portable backpack sprayers that can be worn on an operator's back and be used for spraying chemicals or other liquids.
2. Description of the Prior Art
Backpack sprayers are used for spraying chemicals or other liquids over a target area. One common use for backpack sprayers is to distribute pesticides over a lawn or garden. Often times the chemicals being distributed from the backpack sprayer are toxic or dangerous if they come into contact with an operator's body.
Conventional embodiments of backpack sprayers include a generally round tank. The tanks on conventional embodiments are awkward and can be uncomfortable to support on an operator's back. Additionally, conventional tanks for backpack sprayers can leak. The leaking chemicals can run down the tank and make contact with the operator's neck or back, potentially harming the operator.
What is needed, then, are improvements in backpack sprayers that make them easier to carry and reduce the likelihood of leakage contacting an operator.
The present disclosure pertains to an improved backpack sprayer apparatus for spraying chemicals or other liquids. The apparatus can be carried on an operator's back or shoulders.
A first embodiment of a back pack sprayer apparatus includes an integrally molded structure having an upper tank portion and a lower frame portion. A support stand can be connected to the lower frame portion, the support stand defining a supporting plane of the apparatus for supporting the apparatus in an upright position from a ground surface when the apparatus is not being worn by an operator. The molded structure can have a front side defining a compound curve in side profile. The compound curve can include an upper concave curve configured to be received against the operator's back, and a lower convex curve terminating in a lowermost distal end. The lowermost distal end can form a rearward angle of at least about 20 degrees relative to an axis normal to the supporting plane.
A second embodiment of a back pack sprayer apparatus includes an integrally molded structure including an upper tank portion and a lower frame portion. The molded structure can have a front side defining a compound curve in side profile. The compound curve can include an upper concave curve configured to be received against an operator's back, and a lower convex curve terminating in a lowermost distal end. The lower frame portion can have a frame opening therethrough from the front side to a rear side of the molded structure. A pump can be located in the frame opening and communicated with the tank portion. A removable cover can be attached to the rear side of the molded structure and closes the frame opening to conceal the pump.
A third embodiment of a back pack sprayer apparatus includes an integrally molded structure including an upper tank portion and a lower frame portion. The molded structure can have a front side defining a compound curve in side profile, the compound curve including an upper concave curve and a lower convex curve. The molded structure can further include rearward facing peripheral side flanges extending laterally outward along the left and right sides of the molded structure. The peripheral side flanges can conform in side profile to the compound curve of the front side. The lower frame portion can include a lower frame end having a rearwardly curved rearward facing surface defining a lower drip rail across a width of the lower frame portion. The lower drip rail can be generally coplanar with the peripheral side flanges and configured to direct liquid spillage on the molded structure away from the operator's body.
For any of the embodiments mentioned above, the backpack sprayer apparatus can include a pump communicated with the tank portion of the integrally molded structure. A hose can be connected to the pump, and a sprayer can be connected to the hose. A back strap assembly can also be connected to the integrally molded structure.
One objective of the present disclosure is to provide a back pack sprayer configured to direct liquid spillage from the sprayer away from an operator's body.
Another objective of the present disclosure is to provide a back pack sprayer that is comfortable for an operator to wear on his back or shoulders.
While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts that are embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention and do not delimit the scope of the invention.
To facilitate the understanding of the embodiments described herein, a number of terms are defined below. The terms defined herein have meanings as commonly understood by a person of ordinary skill in the areas relevant to the present invention. Terms such as “a,” “an,” and “the” are not intended to refer to only a singular entity, but rather include the general class of which a specific example may be used for illustration. The terminology herein is used to describe specific embodiments of the invention, but their usage does not delimit the invention, except as set forth in the claims.
As described herein, an upright position is considered to be the position of apparatus components while in proper operation or in a natural resting position as described herein. Vertical, horizontal, above, below, side, top, bottom, front, rear and other orientation terms are described with respect to this upright position during operation or a natural resting position unless otherwise specified. The term “when” is used to specify orientation for relative positions of components, not as a temporal limitation of the claims or apparatus described and claimed herein unless otherwise specified. The term “lateral” denotes a side to side direction when facing the “front” or “rear” of an object.
The present disclosure relates to an improved back pack sprayer apparatus. The back pack sprayer can be carried across the shoulders or back of an operator. The back pack sprayer can be used to spray chemicals on a targeted area. The chemicals being sprayed can often times be toxic or dangerous if they contact the operator's body. The back pack sprayer has improved safety aspects which help to prevent chemicals that may leak from the back pack sprayer from coming into contact with the operator's body. The back pack sprayer can also be configured such that it is easy and comfortable for an operator to carry on the back or shoulders.
A first embodiment of a back pack sprayer apparatus 10 is shown in
In some embodiments, the lower convex curve 34 can have a forewardmost apex 40 when the back pack sprayer 10 is in an upright position. The radius of curvature 46 at the forwardmost apex 40 in some embodiments is no greater than about 6 inches. In some embodiments, the radius of curvature 46 of the lower convex curve 34 at the forwardmost apex 40 is between about 3 inches and about 6 inches. In some embodiments, the radius of curvature 46 of the lower convex curve 34 at the forwardmost apex is about 4.5 inches. Additionally in some embodiments, when the back pack sprayer 10 is in an upright position, the lowermost distal end 36 of the lower convex curve 34 extends rearward from the forwardmost apex 40 by an extension distance 44 of at least about 3 inches. In some embodiments, the extension distance 44 is between about 3 inches and about 5 inches. In some embodiments, the extension distance 44 is about 4 inches.
Referring again to
Additionally, in some embodiments, the tank portion 14 of the integrally molded structure 12 can include an upper surface 54. The upper surface 54 can include a central valley 56 defined in the upper surface 54, the central valley 56 having a valley floor 58. The fill opening 48 can be positioned in the central valley 56 such that the fill opening 48 extends upwardly from the valley floor 58. In some embodiments, at least a rear portion of the valley floor 58 slopes rearwardly such that any liquid spillage on the valley floor 58 is directed away from an operator. In some embodiments, the entire valley floor 58 slopes rearwardly away from an operator. A typical point of leakage for chemicals contained in a back pack sprayer 10 is at the fill opening 48. Having the fill opening 48 located in a central valley 56 having a valley floor 58 that at least partially slopes rearwardly away from an operator encourages any leakage coming from the fill opening 48 to be directed away from the operator and down the rear side 24 of the integrally molded structure 12.
Another aspect of the present disclosure is shown in
Additionally, as shown in
The lower drip rail 64 can conform generally to the lowermost distal end 36 of the lower frame portion 16. The rearward facing frame surface of the lower drip rail 64 in some embodiments can be substantially parallel to the lower convex curve 34 of the front side 22 of the integrally molded structure 12. As such, as seen in
The combination of the compound curve 30 of the front side 22, the peripheral side flanges 60, and the lower drip rail 64 can provide a significant safety feature for the back pack sprayer 10. The peripheral side flanges 60 and the lower drip rail 64 can generally help prevent any leakage from the tank portion 14 of the integrally molded structure from contacting an operator's body. Leakage running down the integrally molded structure 12 would make contact with the peripheral side flanges 60 or the lower drip rail 64 and would then run generally downward and rearward without contacting an operator's body.
As shown in
The back strap assembly 72 can include one or more cushions 74. The cushions 74 can be positioned to rest against an operator's back or shoulders when the back pack sprayer 10 is in use. The cushions 74 can provide added comfort to an operator when the back pack sprayer 10 is in use. The cushions 74 can also provide ventilation between an operator's back and the back pack sprayer 10. The back strap assembly 72 can be operable to be worn on an operator's back or shoulders, thus making the back pack sprayer 10 easier to carry during use. The back strap assembly 72 can also provide an additional barrier layer between liquid spillage from the upper tank portion 14 and an operator, the liquid spillage contacting the back strap assembly 72 before the liquid spillage contacts the operator. The back strap assembly 72 can also include adjustable straps 76 which can allow the back strap assembly 72 to be adjusted to fit operators of different sizes.
Another aspect of a back pack sprayer 10 of the present disclosure is shown in
As shown in
A perspective view of the back pack sprayer 10 showing the pump 80 is shown in
Referring again to
A pump handle 94 can be connected to pump 80 via the shaft 86. The pump handle 94 can be connected to either end of the shaft 86, such that the pump handle 94 can be connected to the pump 80 in both a right handed orientation and a left handed orientation. The pump handle 94 is shown in a left handed orientation in
Another aspect of a back pack sprayer 10 of the present disclosure is shown in
In some embodiments, as shown in
Additionally, in some embodiments, the upper tank portion 14 has a laterally central rearward facing tank rear surface 112. The tank rear surface 112 can be convex in side profile. The cover 100 can additionally have a rearward facing cover rear surface 114. The cover rear surface 114 can be convex in side profile and continue a line of the convex tank rear surface 112 when viewed in side profile. The convex rear surface 114 continuing the line of convex tank rear surface 112 allows liquid spillage from the fill opening 48 running down the tank rear surface 112 to continue along the cover rear surface 114. The cover rear surface 114 can abut the lower drip rail 64 such that liquid spillage running down the tank rear surface 112 and subsequently the cover rear surface 114 will contact the lower drip rail 64 and then be directed away from an operator's body as previously described above.
The integrally molded structure 12 can be manufactured from conventional blow molding processes in order to form the upper tank portion 14 with a fill opening 48. The support stand 18 can be integrally molded with the integrally molded structure 12 during the blow molding process, or the support stand 18 can be mechanically attached to the integrally molded structure 12 once the molded structure 12 has been manufactured. In some embodiments, the cap 50 for the fill opening 48 and the removable rear cover 100 can be manufactured using injection molding. In some embodiments, the different features of the back pack sprayer 10 can be manufactured using a plastic or other suitable material. The back strap assembly 72 can be made or sewn with nylon, polyethylene, or other suitable fabric.
Thus, although there have been described particular embodiments of the present invention of a new and useful Back Pack Sprayer, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.
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Number | Date | Country | |
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