The present disclosure generally relates to backup tools, e.g., pipe flange backup socket wrenches, etc.
This section provides background information related to the present disclosure which is not necessarily prior art.
It is common for backup tools to be used to hold a first nut in place on a flanged connection while tightening or loosening a bolt or a second nut on a stud. The backup tool fits on the first nut and prevents the first from rotating on the bolt when the second nut is being torqued or loosened.
For example,
As another example,
As further examples,
The backup tool 20 (
The backup tool 30 (
The backup tool 100 (
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
Corresponding reference numbers may indicate corresponding (but not necessarily identical) parts throughout 4-35.
Example embodiments will now be described more fully with reference to the accompanying drawings.
The conventional backup tools illustrated in
Exemplary embodiments of the backup tools disclosed herein may allow for a faster process in the placement of the backup tool onto a nut and removal of the backup tool from a nut, e.g., without requiring the tightening or loosening of an adjustment screw for engaging or disengaging the nut and/or without requiring the tightening or loosening of an adjustment screw to adjust or reposition the backup tool's reaction surface relative to an adjacent nut.
Exemplary embodiments of the backup tools disclosed herein may eliminate the need for two operators using two wrenches on opposite sides of a flanged connection. In exemplary embodiments, a single operator may install a backup tool onto a nut and then use another tool (e.g., impact wrench, etc.) to rotate to the bolt relative to the nut to thereby tighten or loosen the bolted flange connection. And, the backup tool will remain in place “hands free”, e.g., while the backup tool's socket remains engaged with the nut and the backup tool's reaction surface remains engaged against a portion (e.g., flange sidewall, adjacent nut, etc.) of the flange connection (e.g., pressure boundary bolted joint, pipe flange, etc.) without requiring the single operator or another operator to manually hang onto the backup tool while rotating the bolt relative to the nut.
In the above example, the backup tool is described as being used with a bolted flange connection in which a shank of the bolt extends through aligned bolt holes of the mating flanges of the flanged connection. The bolt may include a polygonal (e.g., hexagonal, etc.) bolt head at one end portion of the shank, and a polygonal (e.g., hexagonal, etc.) nut threadedly engaged on an opposite threaded end portion of the shank. The backup tool may be installed onto the nut, and another tool (e.g., impact wrench with a polygonal socket, etc.) may be used to rotate the polygonal bolt head relative to the nut to thereby tighten the bolted flange connection while the backup tool holds the nut against rotation. But the backup tool may also be installed onto the polygonal bolt head and another tool may be used to rotate the nut relative to the bolt to thereby tighten the bolted flange connection while the backup tool holds the bolt against rotation.
In addition, the exemplary embodiments of the backup tools disclosed herein may also be used with other flange connections including studded flange connections in which studs or rods having threaded ends extend through the aligned bolt holes of the mating flanges, and nuts are threadedly engaged on the threaded ends of the studs or rods. In which case, the backup tool may be installed onto a first nut on a first threaded end portion of a stud/rod along a first side of the studded flange connection. And, another or second tool may be used to rotate a second nut on the second opposite threaded end portion of the stud/rod along a second opposite side of the studded flange connection while the backup tool holds the first nut against rotation. The studded flange connection may thus be tightened by the rotation of the second nut via the second tool relative to the first nut, which is prevented from rotating along with the second nut by the backup tool.
In exemplary embodiments, the socket of the backup tool may be configured (e.g., have sufficient length, include an opening, etc.) to accommodate for the length of the threaded end portion of the bolt, stud, or rod that extends beyond the nut on which the socket is placed. For example, the socket may include an opening through which the threaded end portion of the bolt, stud, or rod may extend when the socket is placed on and/or used to prevent rotation of the nut.
Exemplary embodiments of the backup tools disclosed herein may eliminate the need for an operator to walk around to an opposite second side of a flange to hang a backup tool on a nut on the opposite second side. In exemplary embodiments, the backup tool includes an arm defining a reaction surface where the arm is long enough to extend entirely across a flanged connection from the first side to the opposite second side. This, in turn, allows an operator to engage the socket of the backup tool (e.g.,
In exemplary embodiments, the backup tool includes a release nut (broadly, a releaser or unlocker) and a socket for the nut of the flanged connection where the release nut and the socket have a same configuration (e.g., same size, same polygonal shape, etc.). Accordingly, the same single tool (e.g., impact wrench, etc.) may fit both the release nut of the backup tool and the nut of the flanged connection, thereby allowing the operator to take only that one tool on a jobsite.
For example, a socket of an impact wrench (e.g., battery-operated impact wrench, air-operated impact wrench, hydraulic tool, large hand ratchet, other tool, etc.) may be sized for receiving the head of a bolt of the flanged connection and for receiving the release nut of the backup tool. In this example, the socket of the impact wrench may be placed onto the head of the bolt, and the bolt may be rotated (e.g., clockwise) using the impact wrench after the socket of the backup tool has been placed onto a nut of the bolt to hold the nut against rotation when the reaction surface of the backup tool abuts against at least a portion of the flanged connection (e.g., flange sidewall, adjacent nut, etc.). After the bolt has been rotated to tighten the flanged connection, the socket of the impact wrench may be removed from the bolt head and placed onto the release nut of the backup tool. The impact wrench may then be used to rotate (e.g., counterclockwise) and apply torque to the release nut in an opposite, counter-rotational direction in which the bolt was rotated to tighten the flanged connection. This counter-rotation of the release nut releases the backup tool's reaction surface while also further tightening the flanged connection between the bolt and nut from the opposite second side. This further tightening of the flanged connection may be especially important as releasing pressure on a metal gasket after it has already been tightened may result in a leak at the spot if the pressure is released.
In exemplary embodiments, the double impact feature makes it relatively easy to impact the backup tool on and off, as the operator can reverse the impact tool and the backup nut will tight up a little more. Impact tools have more torque in reverse than in forward such that the backup tool is easily removable from the backup nut by reversing the impact tool.
In exemplary embodiments, the backup tool's release nut is configured (e.g., offset, arranged, oriented, etc.) such that the release nut is spaced apart from the flange nut after the bolt is rotated to tighten the flanged connection and the backup tool's reaction surface is against a portion of the flanged connection. The spaced distance or gap between the release nut and the flanged connection allows a socket or other tool to access the release nut to counter-rotate the release nut and thereby release the backup tool. For example, the spaced distance or gap may be sufficiently large to allow a socket of an impact wrench to be placed onto the release nut. In exemplary embodiments, the backup tool includes a connector portion between the release nut and the arm, wherein the connector portion is sufficiently long such that the release nut does not obstruct or get in the way of the existing pipe flange nut in the on position or in the off position.
In exemplary embodiments, the backup tool is configured (e.g., shaped, dimensionally sized, etc.) such that the backup tool is positionable in at least three different positions relative to the flanged connection while the socket of the backup tool is engaged with a nut of the flanged connection. In such exemplary embodiments, the backup tool may have a sufficient swing (e.g., dimension “B” in
In exemplary embodiments, the backup tool's release nut may also help to overcome the disadvantages associated with some conventional backup wrenches. With some conventional backup wrenches, a large torque may be applied to a bolt that generates a reaction torque at the backup wrench. This may cause the lever portion of the conventional backup wrench to become jammed onto the torque reacting adjacent nut or flange. This, in turn, may make it difficult or impossible and unsafe for the operator to overcome the force of the lever portion to remove the backup wrench from the nut.
Exemplary embodiments of the backup tools disclosed herein may eliminate the need to use magnets to retain a conventional backup wrench to a flange. As recognized by the inventor hereof, magnets may fail and/or fall off stainless steel. If the magnets fall out and/or break apart during use of a conventional backup wrench, the failure of the magnets may allow the backup wrench to dislodge and fall off the flange. The falling backup wrench may cause catastrophic injury, death, and/or damage especially when falling from significant heights. In exemplary embodiments disclosed herein, the backup tool may be horizontally retained (e.g., suspended, hung, etc.) relative to the flanged connection via the engagement of the backup tool's socket with the nut, e.g., without using magnets. The backup tool may also be vertically retained (e.g., suspended, hung, etc.) relative to the flanged connection via the engagement of the backup tool's socket with the nut e.g., without using magnets (e.g.,
Exemplary embodiments of the backup tools disclosed herein may be used in much smaller, confined, and/or tighter spots than conventional backup tools. See, for example, Appendix A that includes FIGS. 14-27 from U.S. Provisional Patent Application No. 63/124,438 and U.S. Provisional Patent Application No. 63/125,477, which figures have been renumbered as
Exemplary embodiments of the backup tools disclosed herein may be used with steam lines and valves without significantly overheating and without burning the operator's hands upon removal. For example, steam lines and flanges may reach temperatures within a range from about 400 degrees Fahrenheit (° F.) to 1200° F., etc. Unlike conventional wrenches that may get too hot to handle, exemplary embodiments of the backup tools disclosed herein may remain usable with steam lines (e.g.,
In exemplary embodiments, the backup tool may include a spring-loaded arm that defines the reaction surface. The spring-loaded arm may be compressible to allow the backup tool to have a shorter length as defined between the release nut and the socket that are located at opposite ends of the spring-loaded arm. By way of example, the spring(s) may be compressed to shorten the length of the backup tool to allow the backup tool to be used in more confined spaces, such as places with height restrictions, places with obstructions (e.g., elbows, I-Beams, gear boxes, motors, etc.), etc.
In exemplary embodiments, the backup tool may include a spring-loaded arm that defines the reaction surface. The spring-loaded arm may be compressible to allow the backup tool to have a shorter length as defined between the release nut and the socket that are located at opposite ends of the spring-loaded arm. By way of example, the spring(s) may be compressed to shorten the length of the backup tool to allow the backup tool to be used in more confined spaces, such as places with height restrictions, places with obstructions (e.g., elbows, I-Beams, gear boxes, motors, etc.), etc.
In exemplary embodiments, the backup tools may further include additional drive members (e.g., slide adjustable nut drives, hexagonal L-shaped wrenches, Allen wrenches, extra-long Allen sockets, etc.) such as shown in
Also in exemplary embodiments, the release nut (e.g., 504 in
In exemplary embodiments, the backup tool may include one or more light sources (e.g., one or more light emitting diodes (LEDs), etc.) to provide illumination at a work site. For example, one or more LEDs may be disposed along or within the socket of the backup tool to help illuminate the nut or bolt head on which the backup tool's socket will be placed. As another example, one or more LEDs may be disposed along or within a hollow portion of the backup tool's reaction arm or handle (e.g., arm 512 in
In exemplary embodiments, the backup tool may include a lanyard (broadly, a tether). During use, the lanyard may be attached to the operator or adjacent structure so that the backup tool remains close or in proximity to the operator, e.g., should the backup tool be accidentally dropped (e.g., from a tall building, etc.) or dislodged from the flanged connection, etc. For example, if the backup tool is being used underwater by a diver while working underwater (e.g., underwater pipe flanges of an offshore oil/gas drilling rig, etc.), the lanyard may prevent the backup tool, if dropped, from sinking to an underwater depth at which the backup tool may not be retrievable.
Exemplary embodiments of the backup tools disclosed herein may be made from various suitable materials, including stainless steels, metals, alloys, non-metals, etc. In exemplary embodiments, a backup tool may be made from zinc, 4140 stainless steel, 440 stainless steel, 316 stainless steel, or high-carbon chromium steel. The backup tool may be integrally formed (e.g., via stainless steel casting, etc.) such that the backup tool has a monolithic, single component structure including the socket, release nut, and arm.
By way of example only, the backup tool may be made from 4140 stainless steel when the backup tool will not be used underwater, e.g., in an oil refinery, power plant, etc. The backup tool may be made from zinc for a spark free worksite, e.g., when working around liquid gas, liquid propane, natural gas, gasoline pipes and flanges, hydrogen, other flammable liquids, and gases, etc. For underwater use, the backup tool may preferably be made from 316 stainless steel, such as when the backup tool will be used by a diver while working on underwater structure (e.g., underwater pipe flanges of an offshore oil/gas drilling rig, etc.), etc. In contrast, some conventional backup tools include moving parts (e.g., adjustment screws, etc.) made of metals that will rust and corrode in salt water and muddy waters leaving the moving parts inoperative.
In some exemplary embodiments, the backup tools disclosed herein do not include any moving parts (e.g., adjustment screws, etc.), which moving parts would be difficult to operate or manipulate while wearing bulky gloves (e.g., thick diving gloves worn underwater by a diver, winter gloves while working outdoors in winter, etc.). Unlike some conventional backup tools that include adjustment screws for engaging the nut within the socket or for disengaging the nut from within the socket and/or that include adjustment screws for adjusting or repositioning the reaction surface defined by the arm, exemplary embodiments of the backup tools disclosed herein do not include any adjustment screws thereby making the backup tools easier to use, which can be especially advantageous while the operator is wearing bulky gloves.
In exemplary embodiments, the arm or handle of a backup tool may be configured to have grip enhancement features to help improve the operator's grip on the backup tool. For example, the arm or handle of a backup tool may be covered, coated, or provided with elastomer to help ensure a good grip, such as a rubber coating, rubber covering, and/or rubber protrusions/tread along the arm of the backup tool. Or, for example, the arm or handle of a backup tool may have a hexagonal cross section to improve grip and make it easier to hold onto the backup tool. As another example, the arm or handle of a backup tool may be knurled (e.g., knurled stainless steel, etc.) or otherwise configured to have a textured pattern (e.g., textured pattern of crisscrossed, straight, or angled lines, etc.) to help ensure a good grip. This, in turn, may allow the operator to have a better grip on the backup tool, especially when the operator is wearing bulky gloves (e.g., thick diving gloves worn underwater by a diver, winter gloves while working outdoors in winter, etc.).
With reference to the figures,
In use, the arm 512 will be generally parallel with and extend in a same general direction as a stud or bolt shank of the flanged connection 519, such as shown in
The socket 504 includes an opening 528 through which a threaded end portion of a bolt, stud, or rod may extend when the socket 504 is placed on and/or used to prevent rotation of a nut. See, for example,
The arm 512 includes or defines a reaction surface configured to abut against at least a portion of the flanged connection (e.g., flange sidewall, etc.) to thereby prevent further rotation of a nut on a bolt or stud as the flanged connection is being tightened by rotating the bolt or another nut on the stud. See, for example,
As also shown in
The release nut 508 is preferably configured to have a same configuration (e.g., same size, same polygonal shape, etc.) as the socket 504 and nut of the flanged socket on which the socket 504 will be placed. With reference to
For example, the socket 523 of the impact wrench 511 may be placed onto the head of a bolt or a first nut on a stud. The bolt or first nut may be rotated using the impact wrench 511 after the socket 504 of the backup tool 500 has been placed onto a nut on the bolt or a second nut on the stud to hold the nut against rotation when the reaction surface defined by the arm 512 of the backup tool 500 abuts against at least a portion of the flanged connection (e.g., flange sidewall, etc.). After the bolt or first nut has been rotated to tighten the flanged connection, the socket 523 of the impact wrench 511 may be removed from the bolt head or first nut and placed onto the release nut 508 of the backup tool 500. The impact wrench 511 may then be used to rotate and apply torque to the release nut 508 in an opposite, counter-rotational direction in which the bolt or first nut was rotated to tighten the flanged connection 519. This counter-rotation of the release nut 508 releases the backup tool's reaction surface defined by the arm 512 while also further tightening the flanged connection 519 between the bolt and nut or between the first and second nuts from the opposite second side.
The backup tool's release nut 508 may preferably be configured (e.g., offset, arranged, oriented, etc.) such that the release nut 508 is spaced apart from the mating flanges 531, 535 after the bolt or nut has been rotated to tighten the flanged connection and the backup tool's reaction surface defined by the arm 512 is against at least a portion of the flange 531 and/or 535. The spaced distance or gap between the release nut 508 and the flanges 531, 535 allows the socket 523 of the impact wrench 511 to be placed onto the release nut 508 to counter-rotate the release nut 508 and thereby release the backup tool 500. The connector portion 516 (measurement “B” in
As shown by
More specifically,
With the socket 504 of the backup tool 500 positioned on the flange nut 541, a socket of an impact wrench may be placed onto the nut 539 at the opposite end of the stud 543. The nut 539 may then be rotated using the impact wrench, whereby the backup tool holds the nut 541 against rotation when the reaction surface defined by the arm 512 of the backup tool 500 abuts against at least a portion of the sidewalls of the flanges 531 and 535 of the flanged connection 519. After the nut 539 has been rotated to tighten the flanged connection 519, the socket 523 of the impact wrench 511 (
The arm 612 of the backup tool 600 includes a central passageway (e.g., passageway having a hexagonal cross section, etc.) within an interior of the arm 612. The passageway is configured for slidably receiving an Allen or hex portion 644 (broadly, a shaft portion) of the drive member 640. The Allen portion 644 is slidable into and out of the passageway defined by the arm 612 for slidably changing the exposed length of the Allen portion 644 outside the passageway. This, in turn, allows the engagement portion 648 (e.g., drive nut 648 in
The top portion or lid of the socket (e.g., 504, 604, etc.) may be configured to be only 0.020 inches thicker than the thinnest part of the backup tool for providing maximum clearance in exemplary embodiments. The top portion or lid of the socket may include a counter bore and be rounded to a good radius for more rocker clearance.
For larger wrenches, the arm interior (“A” dimension shown in
If the impact wrench does not break the back-up tool nut loose for some reason (e.g., run out of air or hydraulics, impact wrench impact breaks down, battery power depleted, etc.), the operator may put a combination or crescent wrench on the release nut and rotate counterclockwise to break the backup tool loose. Or, for example, the operator may hit the back of the backup tool's arm with a hammer to release the backup tool.
Additionally, an operator may also spin an additional nut on the portion of the threaded stud extending outwardly beyond the backup tool's socket. The additional nut would prevent the backup tool from coming off in any condition (e.g., 100 percent safe, etc.), such as while being used in a high story building or tower, working out in the deep ocean, etc. The backup tools disclosed herein eliminates the need for two people to go out on a job. A helper is not needed to hold giant combination wrenches on the back of the flange nuts anymore. The backup tools disclosed herein can hang independently by themselves onto the nut and flange in vertical and horizontal positions. Plus, a backup disclosed herein may be much lighter and smaller than any combination wrench of its sizes. The backup tools disclosed may fit in locations at which no other wrench could go to hold a nut.
With continued reference to
As disclosed herein, the backup tools may be configured to fit all stud nuts and bolt nuts (e.g.,
As noted above, this application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/124,438 and U.S. Provisional Patent Application No. 63/125,477, which are incorporated herein by reference in its entirety including its figures.
Appendix A includes FIGS. 14-27 from U.S. Provisional Patent Application No. 63/124,438 and U.S. Provisional Patent Application No. 63/125,477, which figures have been renumbered as
For example,
Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail. In addition, advantages and improvements that may be achieved with one or more exemplary embodiments of the present disclosure are provided for purpose of illustration only and do not limit the scope of the present disclosure, as exemplary embodiments disclosed herein may provide all or none of the above-mentioned advantages and improvements and still fall within the scope of the present disclosure.
Specific dimensions, specific materials, and/or specific shapes disclosed herein are example in nature and do not limit the scope of the present disclosure. The disclosure herein of particular values and particular ranges of values for given parameters are not exclusive of other values and ranges of values that may be useful in one or more of the examples disclosed herein. Moreover, it is envisioned that any two particular values for a specific parameter stated herein may define the endpoints of a range of values that may be suitable for the given parameter (the disclosure of a first value and a second value for a given parameter can be interpreted as disclosing that any value between the first and second values could also be employed for the given parameter). Similarly, it is envisioned that disclosure of two or more ranges of values for a parameter (whether such ranges are nested, overlapping, or distinct) subsume all possible combination of ranges for the value that might be claimed using endpoints of the disclosed ranges.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. For example, when permissive phrases, such as “may comprise”, “may include”, and the like, are used herein, at least one embodiment comprises or includes the feature(s). As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
The term “about” when applied to values indicates that the calculation or the measurement allows some slight imprecision in the value (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If, for some reason, the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring or using such parameters. For example, the terms “generally,” “about,” and “substantially,” may be used herein to mean within manufacturing tolerances. Whether or not modified by the term “about,” the claims include equivalents to the quantities.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer, or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/124,438 filed Dec. 11, 2020 and U.S. Provisional Patent Application No. 63/125,477 filed Dec. 15, 2020. The entire disclosures of the above applications are incorporated herein by reference.
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Number | Date | Country | |
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20220184780 A1 | Jun 2022 | US |
Number | Date | Country | |
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63125477 | Dec 2020 | US | |
63124438 | Dec 2020 | US |