In 1931, H. H. Schultz and J. Q. Sherman invented the first room air conditioner. The unit sat on the ledge of a window, just as many modern air conditioners do. They were not widely purchased, however, due to their high cost at the time. It was not until the 1970s that window AC units made it into most homes in the United States, with over one million units sold in just 1953. Residential air conditioning has progressed a long way in the past several decades in terms of noise, efficiency, and cost. However, some features have remained unchanged, namely the installation process. Traditional room air conditioning units still sit on window ledges and are mounted in the sash of double-hung windows. The units usually require the user to screw in the unit, accordion panels, and/or an additional external bracket for support. During the installation process, users often have to precariously balance the air conditioning unit between the window sill and the window pane while securing the system, which leads to units falling outside if the user accidentally loses his or her grip.
An alternative to window air conditioning units are ductless systems comprised of at least two units, one outdoor unit and one indoor unit. These systems either contain a singular indoor unit coupled with a singular outdoor unit and are referred to as mini-splits, or several indoor units coupled with a singular outdoor unit and are referred to as multi-splits. Ductless systems do not need a duct to carry cooled or warmed air as central or packaged systems do, but they still use ducts to contain the coolant fluid carrying heat in and out of the room. These systems must be installed through a wall by a professional HVAC technician. The professional installation process is typically expensive and time-consuming. The installed cost of a high-performance mini-split air conditioner for a single room can be more than 10 times that of a window unit capable of cooling the same space. However, the advantage of ductless systems is that they allow for much higher efficiency than window air conditioning units and are often much quieter.
With demand for air conditioners continuing to grow, decreasing the cost and increasing the convenience of installing high-efficiency HVAC systems would help to remove barriers to adoption. In addition, a safer and more user-friendly installation process would remove the dangers associated with configuring current air conditioning units.
Air and debris management can be desirable in various types of fluid pump systems. In some examples of an HVAC hydronic loop, air entrainment in the working fluid can drastically decrease system efficiency by altering the fluid's heat transfer properties and increasing flow resistance. The presence and repeated implosion of bubbles can also cause damage to the system's pump over time in various examples. Likewise, it can be desirable in some examples to minimize debris in the system, such as dust and other small particles, which can enter when the system is initially assembled or opened for maintenance. Debris can reduce the system efficiency, cause blockages, and damage system components.
Current methods to reduce air entrainment in hydronic systems include various mechanisms and design strategies. Larger boiler systems with hydronic loops often include air eliminators or air separators, mechanical devices that capture and release air bubbles from the system. Other fluid tank systems use baffles to disrupt fluid flow and encourage larger bubble formation, since these are more easily released from the system. For example, aquariums sometimes use a sponge filter baffle to dissipate bubbles from their pump filtration system. Other tanks use built-in baffles which are designed as part of the tank, and therefore cannot easily be removed or changed.
The most common methods to reduce debris in hydronic closed-loop systems include bag filters, cartridge filters, sand filters, and other types of inline strainers. Commercially available filters for small closed-loop systems tend to be large, heavy, and expensive, and are not suitable for small consumer products. These are often a necessary component of a fluid loop, such that removing them will break the loop. Replacement may require tools, and can be difficult or messy. Further, the limited surface area of these filters requires that the filter be replaced frequently, as trapped debris starts to reduce fluid flow through the system.
In view of the foregoing, a need exists for an improved baffle and strainer system and method for small hydronic loop filtration and air entrainment reduction in an effort to overcome the aforementioned obstacles and deficiencies of conventional filtration and air entrainment reduction systems.
It should be noted that the figures are not drawn to scale and that elements of similar structures or functions are generally represented by like reference numerals for illustrative purposes throughout the figures. It also should be noted that the figures are only intended to facilitate the description of the preferred embodiments. The figures do not illustrate every aspect of the described embodiments and do not limit the scope of the present disclosure.
The description below discloses various embodiments of a novel installation system and method for installing a split-architecture air conditioning unit through a window. As discussed herein, the term air conditioning unit can apply to a unit configured to condition air in various suitable ways including one or more of heating, cooling, moving air with a fan, de-humidifying, humidifying, filtering, and the like.
The systems and methods described herein, in some examples, allow for the installation of an air conditioner/heat pump with split-architecture through a standard window opening with no specialized tools (removing the need of a professional HVAC technician), no modification of the building envelope, and preventing the possibility of the unit accidentally falling out of the window during installation.
Various embodiments can include an air conditioning unit installation that can comprise, consist of, or consist essentially of an outdoor unit, an indoor unit, a bracket assembly configured to facilitate installation and holding of the outdoor and indoor units on opposing sides of the sill of a window, and an operable coupling between the outdoor unit and indoor unit that provides for operation of the air conditioning unit (e.g., one or more fluid lines, power lines, communication lines, and the like). As discussed herein, one or more of such elements can be modular.
Various embodiments can minimize the number of steps required for installation of elements of the air conditioning unit, can reduce user error during installation of the air conditioning unit, and the like. For example, some embodiments include a weight offset mechanism that is directly incorporated into the bracket.
Various embodiments can provide for a smooth transition of the outdoor unit to a final position outside of the window including preventing the outdoor unit from falling out the window and providing for easy manipulation of the outdoor unit when initially engaging the outdoor unit with the bracket, and moving the outdoor unit through the window and rotating the outdoor unit from a horizontal installation orientation to a vertical installed orientation. For example, as discussed in more detail herein, some embodiments can include flanges on the sides of the bracket that help guide the user in safely pushing the unit out of the window. Additionally, various embodiments can be configured to be adapted to a variety of windows or openings.
Additionally, various embodiments can be configured to be adapted to a variety of windows in terms of size and shape, including width of the window, thickness of the window sill, distance between an internal wall face and an external wall face, height of the window sill from the floor of an indoor area, and the like.
The system, in some embodiments, allows for the combination of a baffle and strainer system to both reduce air entrainment and to filter debris so that the two parts may fit together and act as a single part. In another embodiment, the suction strainer and baffle can be separate, modular components that are inserted into a tank.
The system can take several different forms that can allow it to both filter and remove air from a closed hydronic loop. A preferred embodiment includes a cylindrical strainer and a baffle which may be inserted into the strainer. The top of the baffle may seal one end of the strainer, while the other end acts as an entrance for the hydronic loop fluid.
The strainer may take several forms. A preferred embodiment of the strainer can include a 2-layer mesh comprising, consisting essentially of, or consisting of a fine mesh filter cylinder surrounded by a coarser mesh cylinder which provides structural support. The cylinder may be open on both ends or sealed on one end. In another embodiment, the strainer may be a rectangular screen through which fluid must flow from the inlet to the outlet.
The baffle can take several forms. A preferred embodiment of the baffle includes a long neck, which may have various shapes, and a flat circular structure on its end, which may take various other shapes. The flat surface at the end of the baffle can be offset from the inlet of the tank in some examples to slow down the flow of the incoming fluid. The baffle may be placed in the center of the strainer and extend along the axial length of the strainer. The flat baffle end structure can be centered or concentric with the strainer, but with a smaller diameter, such that fluid passing through the strainer will be disrupted but able to flow through the entire strainer length.
The strainer and baffle may be designed to be inserted into the fluid system as a modular piece, such that it can be easily inserted and removed from the fluid loop without disrupting the function of the fluid loop. Because the strainer and baffle are both separate from the fluid loop in various embodiments, a baffle or strainer design change may not require the fluid loop system to change. The baffle and strainer in some examples may be inserted and removed directly through a simple opening, such as a cap on the expansion tank. This can allow for simple filter replacement. In some examples, the system can be sealed and held in place by axial pressure from another component such as a threaded cap. In some examples, the baffle strainer system includes compliant polymer gaskets on each end of the strainer which improve the system's ability to seal itself with axial force.
Turning to
As discussed in more detail herein (see e.g.,
As shown in the example of
The external unit 130 can be generally cuboid and define a front face 131, internal face 132, top face 133, bottom face 134 and side faces 135. A pair of external unit side-handles 136 can be disposed on the opposing side faces 135 proximate to the bottom face 134 of the external unit 130. The external unit side-handles 136 can be used for lifting the external unit 130. During installation of the external unit 130 as discussed in more detail herein. One or more external unit top-handles 137 can be disposed on the top face 133 of the external unit 130 and can be used for lifting and manipulating the external unit 130 during installation of the external unit 130 as discussed in more detail herein. The external unit 130 can further include one or more grille, port or other suitable structure(s) (not shown), which can provide a passage from inside the external unit 130 through which conditioned air can be expelled into an external environment and/or air can be taken in from an external environment as discussed in more detail herein.
Turning to
An example air conditioning unit 100 is shown disposed extending through the window 230 with the internal unit 110 disposed within the internal environment 260 and the external unit 130 disposed in the external environment 270. The internal and external units 110, 130 extend below the sill 234 toward a floor 280 of the building 200 with a portion of the wall 250 below the sill 234 disposed within the cavity 190 of the air conditioning unit 100. As discussed herein, the air conditioning unit 100 can be used to condition air in the internal and/or external environments 260, 270. For example, in various embodiments, the air conditioning unit 100 can be configured to cool the internal environment 260. In various embodiments, the air conditioning unit 100 can be configured to heat the internal environment 260.
While some embodiments are configured for residential use of an air conditioning unit within windows 230 of a home, it should be clear that an air conditioning unit 100 of further embodiments can be used in various other suitable ways, including in commercial settings such as in an office, factory, laboratory, school, vehicle, or the like. Also, the terms internal and external should not be construed to be limiting and are merely intended to represent separate environments, which can be partially or completely separated in various suitable ways, including by structures such as walls, windows, doors, screens, shades, partitions, sheets, and the like. Additionally, while various examples can relate to air conditioners disposed within a window 230, it should be clear that further examples can be disposed in any suitable opening between internal and external environments, such as a door, slot, flue, vent, skylight, drain, or the like. Accordingly, the specific examples discussed herein should not be construed to be limiting on the wide variety of air conditioning units that are within the scope and spirit of the present disclosure.
In various embodiments, an air conditioning unit 100 can be modular with the internal and external units 110, 130 configured to be separated from the bracket assembly 150. Such embodiments can be desirable in some examples because having such elements separate can make installation of the air conditioner unit 100 easier compared to an air conditioning unit 100 that is a unitary structure.
In various embodiments, the bracket assembly 150 can be configured to facilitate installation of the internal and external units 110, 130, including facilitating moving the external unit 130 through an opening (e.g., a window 230) and positioning the external unit in an external environment 270 proximate to the opening.
Turning to
Turning to the example exterior unit 130 in more detail, the exterior unit 130 can comprise a system 320 for controlling the temperature of a working fluid. The system 320 for controlling the temperature may be a heat pump, compressor or the like. In the case of a heat pump, the system 320 may provide, add or remove heat to/from the working fluid. In contrast, if only a compressor is provided, the system 320 may remove heat from the working fluid. Further, the exterior unit 130 can include a fluid-to-fluid heat exchanger 318 that can allow the exchange of heat between the working fluid on one side of the heat exchanger 318 and the circulating fluid on the other side of the heat exchanger 318. A fan and various other components such as controls may also be included in the exterior unit 130 in some embodiments.
The interior unit 110 can comprise a fan 314 and a fluid-to-air heat exchanger 312. In some examples, the interior unit 110 includes a fluid pump and a circulating fluid storage tank that will operate as described below in more detail.
The circulation hose 322 can comprise a detachable hose that extends between the interior unit 110 and exterior unit 130. For example, as can be seen at
It can be appreciated by one skilled in the art that within the scope of the present disclosure an outdoor unit 130 has been described, however, it should be appreciated that the outdoor unit 130 may be positioned indoors as well at a location wherein the user is not concerned about the potential for heat gain. Further, it is anticipated within the scope of the present disclosure that the air-cooled condenser may be a fluid-cooled condenser and more particularly a condenser that is cooled using ground source water.
As illustrated in
Further, as can be seen in
The example arrangement of
In various embodiments, the circulating fluid can be a non-toxic, low freezing point coolant such as salt brine of water mixed with polyethylene glycol. This can be contrasted with some systems that circulate a refrigerant such as Freon or R-10 between the indoor and outdoor units 110, 130. The arrangement of various embodiments allows a user to selectively connect an indoor unit 110 with an outdoor unit 130 using a modular hose arrangement thereby eliminating a great deal of complexity and cost. Further, this arrangement can allow for freedom in placing the indoor unit 110 as needed for maximum cooling effect and occupant comfort. The circulation hose(s) 322 can be attached to the indoor and outdoor units 110, 130 using a quick release style coupler 342. Such quick release couplers 342 can include valving therein that prevents leakage of circulating fluid 434 when the circulation hose(s) 322 are disconnected.
To further enhance the modularity of the air conditioning unit 100, the indoor and/or outdoor units 110, 130 can be arranged such that they include multiple hose connection points so that multiple indoor units 110 can be connected to a single outdoor unit 130. Such connections may be parallel or made directly from each of the indoor units 110 to the outdoor unit 130. Alternately the indoor units 110 may be connected in series or in a daisy chain arrangement with the outdoor unit 130. Turning back to
It should be further appreciated by one skilled in the art that the arrangement of the various examples could operate equally well as a heating system. In operation, change that could be made is that the outdoor unit 130 would be run as a heat pump rather than as an air conditioner. In this manner, rather than cooling the circulating fluid, the outdoor unit 130 would heat the circulating fluid. Optionally, the indoor unit(s) 110 may instead include a supplemental heating arrangement such as an electrical heating coil.
It can therefore be seen that the present disclosure illustrates examples of a modular air conditioner unit 100 that can operate on the basic principle of a split system yet allows user serviceability and modular components such that the system is flexible. Further, various embodiments provide a modular air conditioning unit 100 that includes at least one indoor cooling unit 110 that has an integrated cold storage therein such that the temperature of the cold store is maintained by a circulating coolant fluid through user serviceable hose connections with an outdoor heat dissipation unit.
In various embodiments, the modular air conditioning unit 100 can comprise various suitable sensors and other additional hardware. For example, the indoor unit 110 and/or outdoor unit 130 can comprise a temperature sensor, humidity sensor, barometric pressure sensor, light sensor, and the like. It can be desirable for both the indoor and outdoor units to both have such sensors so that environmental conditions of both an indoor and outdoor environment can be determined.
Also, in various embodiments the modular air conditioning unit 100 can comprise a suitable computing device configured to perform one or more steps of at least one of the methods discussed herein, with such a computing system including elements such as a processor, memory, power source, sensor, communication unit, and the like. For example, a memory can store instructions, that when executed by the processor, cause performance of one or more steps of at least one of the methods discussed herein. In various embodiments, such a computing system can be complex or simple, with some embodiments operating via firmware instead of a processor executing instruction stored on a computer-readable medium. In further embodiments, a computing device can be absent, with functionalities achieved via physical components or under the control of an external device.
While
The baffle strainer tank 700 can further comprise a liquid intake 730 that can define a liquid intake port 732, a liquid outlet 740 that defines a liquid outlet port 742 and a gas outlet 760 that defines a gas outlet port 762. The strainer plate 735 can be configured to allow fluid to flow through the strainer sheet 739 while straining out particulates in the fluid via the strainer sheet 739. For example, a flow of liquid comprising particulates can be introduced into the first cavity portion 722 of the internal tank cavity 720 via the liquid intake port 732 with the flow of liquid comprising particulates flowing through the strainer sheet 739 of the strainer plate 735, and into the second cavity portion 724 with at least a portion of the particulates being strained out of the liquid by the strainer sheet 739 of the strainer plate 735, with the strained particulates remaining in the first cavity portion 722. The strained liquid, with at least a portion of particulates removed, that flows into the second cavity portion 724 can flow out of the tank body 710 via the liquid outlet port 742.
In various examples, movement of fluid into the tank cavity 720, out of the tank cavity 720 and/or flowing through the strainer plate 735 can cause gas (e.g., air) dissolved or otherwise present in the fluid to come out of solution or otherwise present itself in the tank cavity 720 (e.g., due to turbulence, changes in pressure, changes in flow rate, changes in temperature, nucleation, and the like). In various embodiments, gas present within tank cavity 720 can be removed or otherwise allowed to leave the tank cavity 720 via the gas outlet port 762. Accordingly, in various embodiments, the gas outlet 760 can be positioned upward so that gas present within tank cavity 720 will rise through the liquid in the tank cavity 720 such that such gas can naturally accumulate at the top of the tank cavity 720 and exit via the gas outlet port 762. In some embodiments, a one-way valve can be associated with the gas outlet 760 such that gas can leave the tank cavity 720, but not enter the tank cavity 720. In some embodiments, a valve, filter, or other element can be associated with the gas outlet 760 such that gas can leave the tank cavity 720 without liquid leaving the tank cavity 720 via the gas outlet 760. In some embodiments, gas leaving the tank cavity 720 via the gas outlet 760 can vent into the internal or external units 110, 130 (e.g., within a housing of the internal or external units 110, 130), or can vent externally to the internal or external units 110, 130. For example, where the baffle strainer tank 700 is disposed along a liquid circulation hose within one of the internal or external units 110, 130, an air tube associated with the gas outlet 760 can run internally within the internal or external unit 110 and vent externally thereto. In another example, where the baffle strainer tank 700 is disposed along a line 321 of a circulation hose 322 extending between the interior unit 110 and exterior unit 130, the gas outlet 760 or associated element can vent below or within the top cover 170 into an internal location 260 or external location 270.
Additionally, the baffle strainer tank 700 can comprise a cap shaft 750 that defines a cap port 752 (See
Turning to
Turning to
As shown in the example of
As shown in the example of
However, further embodiments can include any suitable number of baffles 816 (e.g., 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 16, 20, 24, 32, 36, 48, 64, 100, 200, 500, 1000, or the like, or a range between such values). In further embodiments, such baffles can be any suitable shape and can be arranged in any suitable configuration, which may or may not have symmetry. Additionally, in some embodiments, the baffles 816 can have the same width, different widths, or the like. The baffle base 830 can comprise a planer cylindrical member at the first end 812 of the baffle shaft 810 or can have various other suitable configurations as discussed herein.
The baffle plug 820 can be configured to correspond to the diameter of the strainer cavity 980 such that the baffle shaft 810 can be inserted into the second opening 984 at the second end 954 of the strainer tube 950 until the baffle plug 820 is coupled at the second end 954 of the strainer tube 950 within the second opening 984 (e.g., via a strainer cuff 970 at the second end 954 as shown in the example of
As further shown in the example of
Additionally, in various embodiments, the baffle plug 820 can comprise a plug tip 822, which in some examples can be configured to engage with the cap 755 to prevent rotation of the baffle 800 within the tank cavity 720, which may otherwise be caused by the flow of fluid about the baffle 800 within the tank cavity 720.
Turning to
In various embodiments, the base ring 834 can have a greater diameter than the baffle base 830 and/or baffle shaft 810, which can be desirable for generating a flow passage around the baffle base 830. Additionally, in various embodiments, the outer rim of the base ring 834 can engage an internal face of the cylindrical strainer 960, which can be desirable for holding the baffle 800 in place within the strainer cavity 980 when exposed to forces of liquid flowing about and along the baffle 800, which may otherwise cause lateral or other movement of the baffle 800 within the strainer cavity 980 in some examples.
Additionally, while the example of
Turning to
Additionally, as shown in the example of
The strainer tube 950 can be configured to allow fluid to flow through the strainer 960 while straining out particulates in the fluid via the strainer 960. For example, a flow of liquid comprising particulates can be introduced into the strainer cavity 980 of the baffle strainer assembly 900 via the liquid intake port 732 with the flow of liquid comprising particulates flowing in and around the baffle 800 and through strainer 960, and into the tank cavity 720, with at least a portion of the particulates being strained out of the liquid by the strainer 960 of the baffle strainer assembly 900, with the strained particulates remaining in the strainer cavity 980. The strained liquid, with at least a portion of particulates removed, that flows into the tank cavity 720 can flow out of the tank body 710 via the liquid outlet port 742. In various embodiments, the liquid can be at a temperature of between −10° C. and 45° C., between −5° C. and 40° C., between 0° C. and 35° C., between 10° C. and 30° C., between 15° C. and 25° C., and the like.
In some embodiments, the fluid can flow in an a opposite direction with the intake 730 and outlet 740 being switched. For example, a flow of liquid comprising particulates can be introduced into the tank cavity 720 via an intake, through the strainer 960, and into the strainer cavity 980 of the baffle strainer assembly 900, with at least a portion of the particulates being strained out of the liquid by the strainer 960 of the baffle strainer assembly 900, with the strained particulates remaining in the tank cavity 720. The strained liquid, with at least a portion of particulates removed, that flows into the strainer cavity 980 can flow out the baffle strainer assembly 900 via an outlet port.
In various examples, movement of fluid about the baffle 800, into the strainer cavity 980, into the tank cavity 720, out of the tank cavity 720 and/or flowing through the strainer 960 can cause gas (e.g., air) dissolved or otherwise present in the fluid to come out of solution or otherwise express itself in the tank cavity 720 (e.g., due to turbulence, changes in pressure, changes in flow rate, changes in temperature, nucleation, and the like). In various embodiments, gas present within tank cavity 720 can be removed or otherwise allowed to leave the tank cavity 720 via the gas outlet port 762. Accordingly, in various embodiments, the gas outlet 760 can be positioned upward so that gas present within tank cavity 720 will rise through the liquid in the tank cavity 720 such that such gas can naturally accumulate at the top of the tank cavity 720 and exit via the gas outlet port 762.
In various embodiments, the cap port 752 can be sized to allow the baffle strainer assembly 900 or portions thereof to be inserted and removed from the tank cavity 720, which can be desirable for assembly of the baffle strainer tank 700, removal of the baffle strainer assembly 900 or portions thereof for replacement or cleaning, removal of strained particulates from tank cavity 720, removal of gas from the tank cavity 720, and the like. In some embodiments, the cap port 752, a maximum diameter of the baffle strainer assembly 900, or the like, can have a diameter of 34 mm. In further embodiments, such elements can have a diameter of 10 mm, 15 mm, 20 mm, 25 mm, 30 mm, 35 mm, 40 mm, 45 mm, 50 mm, 55 mm, 60 mm, 75 mm, 100 mm, and the like, or within a range between such values. In some embodiments, the baffle strainer assembly 900 can have a length of 136 mm. In some embodiments, the baffle strainer assembly 900 can have a length of 100 mm, 115 mm, 130 mm, 145 mm, 160 mm, 175 mm, 200 mm, 250 mm, 300 mm, 400 mm, 500 mm, 750 mm, and the like, or within a range between such values.
In various embodiments, a seal or other coupling between the baffle strainer assembly 900 and tank body 710 can be generated to prevent, or at least substantially prevent, liquid from passing around the first end 952 of the baffle strainer assembly 900 without being strained by the cylindrical strainer 960. For example,
The first end 952 of the baffle strainer assembly 900 can be compressed against the gasket 1410 to generate a seal in various suitable ways, including via compression of the baffle strainer assembly 900 at the second end 954 when the cap 755 is screwed on over the second end 954 of the baffle strainer assembly 900. In some embodiments, such as
The described embodiments are susceptible to various modifications and alternative forms, and specific examples thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the described embodiments are not to be limited to the particular forms or methods disclosed, but to the contrary, the present disclosure is to cover all modifications, equivalents, and alternatives. Additionally, elements of a given embodiment should not be construed to be applicable to only that example embodiment and therefore elements of one example embodiment can be applicable to other embodiments. Additionally, in some embodiments, elements that are specifically shown in some embodiments can be explicitly absent from further embodiments. Accordingly, the recitation of an element being present in one example should be construed to support some embodiments where such an element is explicitly absent.
This application is a non-provisional of and claims the benefit of U.S. Provisional Application No. 63/270,197, filed Oct. 21, 2021, entitled “BAFFLE STRAINER SYSTEM AND METHOD FOR HYDRONIC LOOP FILTRATION AND AIR ENTRAINMENT REDUCTION,” with attorney docket number 0111058-008PRO. This application is hereby incorporated herein by reference in its entirety and for all purposes. This application is also related to U.S. patent application Ser. No. 17/017,066, filed Sep. 10, 2020, entitled “WINDOW INSTALLATION SYSTEM AND METHOD FOR SPLIT-ARCHITECTURE AIR CONDITIONING UNIT,” with attorney docket number 0111058-003US0. This application is hereby incorporated herein by reference in its entirety and for all purposes. This application is also related to U.S. patent application Ser. No. 12/724,036, filed Mar. 15, 2010, entitled “MODULAR AIR CONDITIONING SYSTEM,” with attorney docket number 0111058-004US0. This application is hereby incorporated herein by reference in its entirety and for all purposes.
Number | Date | Country | |
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63270197 | Oct 2021 | US |