The present invention relates to a bag and a manufacturing method of the bag.
A bag that can contain food or the like and be subjected to heat-cooking has been widely used. Regarding such a bag, Patent Literature 1 describes a configuration where a steam release mechanism configured to prevent breakage due to overexpansion during heat-cooking is provided. The bag described in Patent Literature 1 includes the steam release mechanism including a weak seal, a periphery of which is weakly sealed to a bag body to close a cut formed in a circle near a side seal of the bag body. In the steam release mechanism, the weak seal comes off with an increase in an inner pressure to a certain level due to steam generated during heat-cooking, so that the steam is discharged through the cut to prevent the bag body from being broken due to overexpansion.
Patent Literature 1: JP 2013-46644 A
However, in a case where a steam release mechanism includes a weak seal as described in Patent Literature 1, an inner pressure at which the discharge of steam starts varies depending on a bonding strength of the weak seal. Further, if the bonding strength of the weak seal is uneven, only a part of the weak seal is likely to come off, resulting in a reduction in a discharge amount of the steam. Thus, according to the technology described in Patent Literature 1, machining conditions of the weak seal have an influence on the discharge of steam, so that it is not easy to form a steam ventilator configured to stably discharge steam.
Accordingly, regarding a bag including a steam ventilator that can be formed using a tape member, an object of the invention is to provide a new and improved bag allowing a steam ventilator configured to stably discharge steam to be easily formed and a manufacturing method of the bag.
According to an aspect of the invention, a bag includes: a bag body at least having a first surface and a second surface facing each other with a storing space formed between the first surface and the second surface; and a tape member provided between the first surface and the second surface and defining one side of the storing space, the tape member including, in a cross section, a first portion formed of a first resin composition and a second portion formed of a second resin composition different from the first resin composition, in which the first portion is bonded to both the first surface and the second surface at a first section of a longitudinal direction of the tape member while bonded to only the second surface at a second section of the longitudinal direction, and the second portion is bonded to the first surface at the second section.
In the above configuration, a bonding portion between the tape member and each of the first surface and the second surface of the bag body is located at a portion formed of a resin composition different between the first section and the second section. Thus, it is enabled to discharge steam only at the second section when, for instance, the tape member is subjected to an inner pressure of the storing space. A discharge amount of the steam is stabilized because the section where the steam is to be discharged is fixed. Further, the discharge amount of the steam does not considerably vary depending on machining conditions since it is not necessary to partially change a bonding strength between the bag body and the tape member. Therefore, the configuration allows easy formation of the steam ventilator configured to stably discharge steam.
According to another aspect of the invention, a manufacturing method of the above-described bag includes: a first step of bonding the first portion to the second surface at the first section and the second section; and a second step of bonding the first portion to the first surface at the first section while bonding the second portion to the first surface at the second section. The method may further include a step of filling contents into the storing space, the step being performed between the first step and the second step.
A detailed description will be made below on preferred exemplary embodiments of the invention with reference to the attached drawings. It should be noted that the same reference signs are used herein and in the drawings to refer to components with substantially the same functional configurations to omit the redundant description thereof.
Configuration of Bag
As shown in the figures, a bag 100 includes: a film 110 in the form of a bag body having a first surface 111A and a second surface 111B facing each other; and a tape member 120 located between the first surface 111A and the second surface 111B of the film 110. The tape member 120 is bonded to the first surface 111A and the second surface 111B at least at a part relative to a width direction over the entire length thereof as described later, thus defining one side of a storing space SP formed between the first surface 111A and the second surface 111B of the film 110. As described later, a cross section of the tape member 120 includes a first portion 121 formed of a first resin composition and a second portion 122 formed of a second resin composition.
The film 110 is formed of, for instance, a single-layered or multi-layered thermoplastic resin. More specifically, the film 110 may be formed of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or polypropylene (PP). PP may be homopolypropylene (HPP), random polypropylene (RPP), or block polypropylene (BPP). In a case where the film 110 is multi-layered, biaxially oriented polypropylene (OPP), biaxially oriented polyethylene terephthalate (OPET), or biaxially oriented nylon (ONy) may be used as an outer base material thereof. Further, the film 110 may include a layer of an inorganic material.
It should be noted that although in this exemplary embodiment, the bag body having the first surface 111A and the second surface 111B is formed by bonding two sheets of the film 110 to each other at a bottom seal 112 and a side seal 113, in another embodiment, the first surface 111A and the second surface 111B may be formed by folding a single sheet of the film 110 at a portion corresponding to the side seal 113. Alternatively, a so-called gusset, or a portion where the film 110 is folded inside may be formed at a portion corresponding to the bottom seal 112 or the side seal 113 in the example of
Further, although in this exemplary embodiment, an opening 101 of the bag 100 is provided by forming the bottom seal 112 and the side seal 113 but not forming a top seal, in another embodiment, a top seal may be formed in addition to the bottom seal 112 and the side seal 113 so that the opening 101 can be provided in the bag 100 afterward by cutting the portion between the top seal and the tape member 120. In still another exemplary embodiment, a bag without the bottom seal 112, that is, the bag with the storing space SP not sealed opposite the tape member 120, may be provided. In this case, the bottom seal 112 is formed after contents are filled into the storing space SP. In addition to the above, the invention is also applicable to bags with typical various configurations.
The tape member 120 is formed by, for instance, extrusion molding of a polyolefin resin. More specifically, the tape member 120 may be formed of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or polypropylene (PP). PP may be homopolypropylene (HPP), random polypropylene (RPP), or block polypropylene (BPP). A known additive such as a stabilizer, an antioxidant, a lubricant, an antistatic, or a colorant may be added as required to the material of the tape member 120.
As shown in
Specifically, for the first resin composition and the second resin composition according to the first exemplary embodiment, combinations as shown in Table 1 below are possible. It should be noted that LD in the table stands for low density polyethylene (LDPE), LL stands for linear low density polyethylene (LLDPE), and Tm stands for a melting point of the resin composition. The melting point of the resin composition herein refers to a peak temperature of melting to be detected by differential scanning calorimetry (DSC); in a case where the resin composition is a blend, the melting point refers to a lower peak temperature. In a case where the melting point is defined as described above, in examples shown in Table 1 the melting point of the first resin composition is higher than the melting point of the second resin composition by 10 degrees C. or more. It should be noted that a sealant layer of the film 110 (first surface 111A) is formed of homopolypropylene (HPP), block polypropylene (BPP), or random polypropylene (RPP) in each example. In the examples shown in Table 1, the first resin composition has a higher compatibility than the second resin composition in terms of a relationship with a resin composition forming the sealant layer of the first surface 111A.
As shown in
Meanwhile, as shown in
Behavior During Steam Ventilation
Meanwhile, at the first section S1, the bonding region 140A bonds the first portion 121 of the tape member 120 to the first surface 111A as shown in
As described above, in this exemplary embodiment, the first portion 121 and the second portion 122 of the tape member 120 are formed respectively of the first resin composition and the second resin composition. A portion of the tape member 120 bonded to the first surface 111A and the second surface 111B via the bonding regions 140A and 140B are different between the first section S1 and the second section S2. Therefore, it is enabled to bring the storing space SP into communication with the outer space only at the second section S2 to discharge the steam when the inner pressure of the storing space SP increases due to the generation of steam. A discharge amount of the steam is stabilized because the section where the steam is to be discharged is fixed. Further, the discharge amount of the steam does not considerably vary depending on machining conditions since it is not necessary to partially change the bonding strength of each of the bonding regions 140A and 140B.
In the first exemplary embodiment of the invention as described above, the second section S2 of the tape member 120 functions as a steam ventilator, thereby enabling the stabilization of the discharge amount of steam during the heating of the contents C. That is, in this exemplary embodiment, the steam ventilator can be formed by changing a bonding state of the first portion 121 and the second portion 122 of the tape member 120 and the first surface 111A and the second surface 111B of the film 110 between the first section S1 and the second section S2, instead of changing the bonding strength between the film 110 and the tape member 120. The steam ventilator, which is opened at a certain temperature to discharge a stable amount of steam, can thus be easily formed.
In the above example, the first portion 121 is in an L-shape in the cross section of the tape member 120, while the second portion 122 is in a shape fitted in a recessed portion of the L-shape, so that the second portion 122 and the second surface 111B do not face each other. In another example, the tape member 120 may be formed in a cross section where the second portion 122 and the second surface 111B face each other. In this case, the second portion 122 may be bonded to the second surface 111B at the first section S1 and the second section S2.
Further, in the above example, the first portion 121 is located near the opening 101 with respect to the width direction of the tape member 120 while the second portion 122 is located near the storing space SP, but the first portion 121 and the second portion 122 may be located in an opposite manner. It should be noted that with the top seal being formed in the bag 100, the opening 101 may be provided with the bag 100 afterward by cutting the portion between the top seal and the tape member 120 as described above. Accordingly, the tape member 120 may be located such that, in relation to the tape member 120, the opening 101 of the bag 100 is located opposite the storing space SP or the portion where the opening 101 of the bag is to be formed is located opposite the storing space SP.
Further, in the above example, the second section S2 is not lo around the center of the longitudinal direction of the tape member 120 while the first section S1 is defined at the rest thereof. However, any arrangement of each of the first section S1 and the second section S2 in the longitudinal direction is applicable. For instance, the second section S2 may be located at either one or both of ends in the longitudinal direction of the tape member 120. Alternatively, a plurality of second sections S2 may be located at the ends or a middle portion of the tape member 120.
Further, in the above example, regarding the manufacturing method of the bag 100, description is made on the example where a seal bar for forming the bonding region 140A is used on a front surface side while a seal bar for forming the bonding region 140B is used on a rear surface side, but the formation of the bonding regions 140A and 140B using the seal bars is not necessarily performed simultaneously. For instance, a semifinished product of the bag 100 where the bonding region 140B formed in advance may be distributed and after filling of the contents C, the storing space SP may be sealed by forming the bonding region 140A. Such a process is employed in a case where, for instance, the bag 100 is a stand-up pouch.
In the above case, after a first process (a formation process of the bonding region 140B) where the first portion 121 of the tape member 120 is bonded to the second surface 111B of the film 110 at the first section S1 and the second section S2, a process for filling the contents C into the storing space SP is performed, and then a second process (a formation process of the bonding region 140A) where the first portion 121 of the tape member 120 is bonded to the first surface 111A of the film 110 at the first section S1 while the second portion 122 of the tape member 120 is bonded to the first surface 111A at the second section S2 is further performed. It should be noted that the first process and second process may be exchanged in order. In either case, the process for filling the contents C into the storing space SP is performed between the first process and the second process.
In this exemplary embodiment, the tape member 220 is likewise formed by, for instance, extrusion molding of a polyolefin resin. More specifically, the tape member 220 may be formed of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or polypropylene (PP). PP may be homopolypropylene (HPP), random polypropylene (RPP), or block polypropylene (BPP). A known additive such as a stabilizer, an antioxidant, a lubricant, an antistatic, or a colorant may be added as required to the material of the tape member 220.
As in the example described with reference to
In this exemplary embodiment, a third portion 223 may be formed, as required, of a third resin composition between the first surface 111A and the second portion 222 as in the following example. With the third portion 223, which functions as a bonding layer, formed, the bonding strength between the second portion 222 and the first surface 111A is further increased, thus making the bonding strength between the first portion 221 and the second portion 222 relatively lower than the bonding strength between the second portion 222 and the first surface 111A. It should be noted that the third portion 223 is not necessarily formed and the bonding strength between the second portion 222 and the first surface 111A may be increased by bonding the first surface 111A and the second portion 222 via an adhesive. In this case, the adhesive is not limited to a particular one.
Specifically, resin compositions listed in Table 2 below are usable as the first resin composition, the second resin composition, and the third resin composition according to the second exemplary embodiment. It should be noted that HDPE in the table stands for high density polyethylene and PE stands for polyethylene. Although all of the combination examples shown in Table 2 can achieve an effect of this exemplary embodiment, it is preferable that the first resin composition is HPP and the second resin composition is LDPE. Further, in this case, it is more preferable that the third resin composition is HPP or RPP, further preferably, HPP. In the examples shown in Table 2, compatibility between the first resin composition and the second resin composition is relatively the worst among those between the resin composition forming the first surface 111A and the third resin composition, between the third resin composition and the second resin composition, between the second resin composition and the first resin composition, and between the first resin composition and the resin composition forming the second surface 111B.
As shown in
It should be noted that in this exemplary embodiment, the first portion 221 of the tape member 220 is bonded to both the first surface 111A and the second surface 111B of the film 110 at the first section S1 with the storing space SP not in communication with the outer space as in the example described in the first exemplary embodiment with reference to
As described above, in this exemplary embodiment, as in the first exemplary embodiment, the first portion 221 and the second portion 222 of the tape member 220 are formed respectively of the first resin composition and the second resin composition. A portion of the tape member 220 bonded to the first surface 111A and the second surface 111B of the film 110 are different between the first section S1 and the second section S2. Therefore, it is enabled to stably discharge steam through the second section S2 when the inner pressure of the storing space SP increases due to the generation of the steam.
As shown in the figures, a bag 300 includes: the film 110; and a zipper tape 320 located between the first surface 111A and the second surface 111B of the film 110. The zipper tape 320 is bonded to the first surface 111A and the second surface 111B at least at a part relative to a width direction over the entire length thereof, thus defining one side of the storing space SP formed between the first surface 111A and the second surface 111B of the film 110. As described later, the zipper tape 320 includes, in a cross section, a first portion 321 formed of a first resin composition and a second portion 322 formed of a second resin composition. It should be noted that the configuration of the film 110 is similar to that in the above first exemplary embodiment and thus the redundant description thereof is omitted.
The zipper tape 320 is formed by, for instance, extrusion molding of a polyolefin resin. More specifically, the zipper tape 320 may be formed of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or polypropylene (PP). PP may be homopolypropylene (HPP), random polypropylene (RPP), or block polypropylene (BPP). A known additive such as a stabilizer, an antioxidant, a lubricant, an antistatic, or a colorant may be added as required to the material of the zipper tape 320.
As shown in
As described above, the first portion 321 of the zipper tape 320 is formed of the first resin composition, while the second portion 322 is formed of the second resin composition. The second resin composition is a resin composition different from the first resin composition. In this exemplary embodiment, for instance, the configuration described as an example in the above second exemplary embodiment is employed to cause a bonding strength between the first portion 321 and the second portion 322 of the zipper tape 320 to be lower than the bonding strength between the first portion 321 and each of the first surface 111A and the second surface 111B and the bonding strength between the second portion 322 and the first surface 111A. Specifically, for instance, a third portion (not shown) is formed of a third resin composition between the first surface 111A and the second portion 322 or an adhesive is interposed between the first surface 111A and the second portion 322, thereby increasing the bonding strength between the second portion 322 and the first surface 111A to cause the bonding strength between the first portion 321 and the second portion 322 to be relatively lower than the bonding strength between the second portion 322 and the first surface 111A. Alternatively, the combination of resin compositions described as an example in the above first exemplary embodiment may be employed, thereby making the bonding strength between the first portion 321 and the second portion 322 of the zipper tape 320 lower than the bonding strength between the first portion 321 and each of the first surface 111A and the second surface 111B and the bonding strength between the second portion 322 and the first surface 111A.
Further, in this exemplary embodiment, by virtue of the configuration regarding the first portion 321, the second portion 322, and the first surface 111A as described above and the selection of the material and the shape of each of the female engagement portion 324A and the male engagement portion 324B, the bonding strength between the first portion 321 and the second portion 322 of the zipper tape 320 is lower than an engagement strength between the female engagement portion 324A and the male engagement portion 324B during the later-described heating of the contents.
It should be noted that the shape of each of the female engagement portion 324A and the male engagement portion 324B is not limited to the shape as in the example shown but may be in a shape of any of engagement portions of known various zipper tapes where a claw-shape, a hook-shape, a nodule-shape, or the like is combined. Further, although a pair of female engagement portion 324A and male engagement portion 324B are located in the example shown, a plurality of pairs of female engagement portions 324A and male engagement portions 324B may be located. The female engagement portion 324A and the male engagement portion 324B enable the bag 300 to be sealed, unsealed, and resealed.
As shown in
Meanwhile, as shown in
Meanwhile, at the first section S1, the first portion 321 of the zipper tape 320 is bonded to both the first surface 111A and the second surface 111B of the film 110 via the bonding regions 140A and 140B as shown in
In this regard, in the example shown, the male base strip 323B of the zipper tape 320 is bonded to the second surface 111B of the film 110 via the bonding region 140B on both a side near the opening 101 and a side near the storing space SP, while the female base strip 323A is bonded to the first surface 111A of the film 110 via the bonding region 140A only on the side near the opening 101 and not bonded to the first surface 111A on the side near the storing space SP. Thus, in a case where the inner pressure of the storing space SP increases, the first surface 111A is folded on the side near the opening 101 with respect the zipper tape 320 as shown in
As described above, in this exemplary embodiment, as in the first exemplary embodiment and the second exemplary embodiment, the first portion 321 and the second portion 322 of the zipper tape 320 are formed respectively of the first resin composition and the second resin composition. The portion of the zipper tape 320 bonded to the first surface 111A and the second surface 111B of the film 110 are different between the first section S1 and the second section S2 as described above. Thus, it is enabled to stably discharge steam through the second section S2 when the inner pressure of the storing space SP increases due to the generation of the steam. In addition, in this exemplary embodiment, the zipper tape 320 allows the bag 300 to be resealed, thus enabling a user to fill the contents into the storing space SP with the zipper tape 320 unsealed and to heat the contents with the zipper tape 320 resealed afterward.
Although the preferred exemplary embodiments of the invention are described above in detail with reference to the attached drawings, the invention is not limited to these examples. Clearly, a variety of modifications and alterations may occur to those skilled in the art to which the invention pertains within the scope of the technical idea according to the claims and, of course, it should be understood that these also belong to the technical scope of the invention.
Number | Date | Country | Kind |
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JP2018-094567 | May 2018 | JP | national |
JP2018-181787 | Sep 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/018889 | 5/13/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/221049 | 11/21/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
10906701 | Todaka | Feb 2021 | B2 |
20190016507 | Todaka | Jan 2019 | A1 |
20210107703 | Todaka | Apr 2021 | A1 |
Number | Date | Country |
---|---|---|
108471847 | Aug 2018 | CN |
2119561 | Nov 2009 | EP |
3400825 | Nov 2018 | EP |
10114376 | May 1998 | JP |
2005225544 | Aug 2005 | JP |
4450639 | Apr 2010 | JP |
2011173628 | Sep 2011 | JP |
2013-501688 | Jan 2013 | JP |
2013-46644 | Mar 2013 | JP |
2014012552 | Jan 2014 | JP |
2017-128391 | Jul 2017 | JP |
2021024602 | Feb 2021 | JP |
2017119449 | Jul 2017 | WO |
Entry |
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Machine translation of JP-10114376-A. |
Machine translation of JP-2014012552-A. |
Machine translation of WO 2017/119449 A1. |
Machine translation of JP-4450639-B2. |
International Search Report dated Aug. 13, 2019 issued in corresponding PCT/JP2019/018889 application (2 pages). |
Office Action issued in corresponding Chinese patent application No. 201980032093.7 dated Jan. 30, 2022 (English pp. 1-15). |
Office Action issued in corresponding Japanese patent application No. 2018-181787 dated Mar. 15, 2022 (pp. 1-3) and english translation thereof (pp. 1-6). |
Number | Date | Country | |
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20210139224 A1 | May 2021 | US |