The present disclosure relates to a bag for a beverage preparation as presented in the preamble of the appended claim.
A beverage preparation in the form of solid raw material for a beverage to be prepared by brewing or extracting is packed in a water-permeable bag (filter bag) in order to prevent this material from being mixed with the beverage. The filter bag, in turn, can be packed in package material enclosing the bag and forming a single protective package for the filter bag. Such protective packages may be packed in a larger box-like sales package. The most common examples of such packages are packages of tea beverages to be prepared by brewing or extracting, that is, packages of tea bags. A conventional rectangular flat protective package, to which the string of the tea bag is also fastened, is disclosed, for example, in U.S. Pat. No. 3,175,911.When using a bag containing raw material for a beverage and made of a suitable filter material, it is placed in a cup into which hot water is poured or which already contains hot water, after which the bag is infused in the water as long as the components of the beverage dissolve from the raw material contained in the filter bag to a desired concentration in the water in the cup.
Problems with such packages are caused by the fact that the raw material inside the filter bag becomes wet and swells when it is infused. When the bag is taken out of the cup, it messes up places. If one wants to drain remaining liquid into the cup by squeezing the bag, this is difficult with-out staining one's hands, if no appliances are used. Even if the bag had been made dryer by squeezing, some liquid is always left in it, dribbling from the bag onto the surface on which the bag is placed.
A number of patent documents disclose solutions to overcome these problems. A very common approach to overcome the problem is to make the package of the bag in a way “openable at the bottom”, so that the bag can be lowered into a cup while carried by a string, and lifted by the string back into the package again, wherein the package can be used to squeeze the bag without staining one's fingers, and for holding the bag, as is disclosed, for example, in international publication WO 96/01773. However, it is difficult to pull the swollen bag into the package, if the package is dimensioned to fit closely the dimensions of the dry bag. Furthermore, liquid can still run through the opened bottom of the package, if the package, after the use, is placed in a horizontal position on a table.
Furthermore, tea bags are known, in which the suspension string has been guided in such a way that the bag can be squeezed dry by pulling the string. This requires special guiding arrangements of the string and a special attachment to the bag in order to obtain a loop for squeezing the bag dry, as disclosed, for example, in US 2004/071830.
International publication WO 98/04460 discloses a tea bag which can be drained by tilting the bag to an angle of about 45 degrees, wherein the bag and the vertical edge form a downwards directed “tip”, above which water accumulates and forms a kind of a bed which generates a pressure removing water more efficiently from the bag. According to the embodiment shown in
Furthermore, elongated bags are known, which can be used as stirring sticks so that when water is being stirred, the material contained in the bag simultaneously dissolves in water through a porous wall. For example document US 2002/0162461 discloses the use of densely spaced micropores (smaller than 0.5 to 0.35 mm) in a bag material, whereby the effect of surface tension is reduced and water can enter the bag and the substances dissolved in water can come out of the bag by diffusion. The bag can be used for preparing beverages from a water-soluble or extractable material.
When micropores are used, it is probably possible to reduce the leaking of water from the bag after the use, but contact with a surface may trigger dribbling of water out of the bag. When such a bag is used for extractable powdery beverage preparations (such as tea leaves), water cannot flow properly through the powder and “flush” it, which is essential in order to release flavouring agents into water as well as possible. So that the bag could be used for stirring in the initial step, the powder has to be packed sufficiently densely into the bag, but when it becomes wet, the powder will swell and impair the absorption of the substances.
For the above-mentioned reasons, particularly powder preparations, from which substances are to be extracted into water, are packed into gauze bags which have a large open surface area and are thin so that water can flow into and out of the bag and flush the powder which is packed loosely in relation to the volume of the bag. This is exactly how tea leaves are packed. If one does not want to squeeze the bag dry, either with fingers or with special appliances, the only alternative for squeezing dry is then to drain water out of the bag, for example in the slanted position presented in WO 98/04460.
It can be shown by experiments that after water has been drained by shaking sufficiently long (for 2 to 3 seconds) out of a relatively open-surfaced bag that has been infused in water, drops no longer appear although the bag contains a lot of water. This is because the rest of the water is retained by the absorbency of the powder and by the surface tension of the water. However, when the surface of such a bag is touched, more water will come out exactly from the point of contact; in other words, the cohesive surface tension of the water is broken at the point of contact. The same phenomenon occurs when a seemingly non-dripping bag is placed onto a solid surface, creating a contact with the water in the bag.
All in all, the problem involved in all bags is thus the fact that to make sure that no water can come out of the bag after the use and possible draining by dripping, the user has to place the bag that has been infused in water onto a special tray or into the package, to avoid staining of the table.
It is an aim of the present disclosure to eliminate the above mentioned drawbacks and to present a disposable bag for a beverage preparation, which does not require separate trays or squeezing devices, but it can be, after the infusion, placed as such on a table or in another place which is to be kept clean. To attain this aim, the bag according to the aspects of the present disclosure is primarily characterized in what will be presented in the characterizing part of the appended claim 1.
The bag comprises a supporting surface formed as a structure that is impermeable to water. This supporting surface comes against the counter surface, onto which the wet bag is placed after the infusion. The supporting surface provides the bag with supporting points which support the bag so that it will remain in a position where the supporting surface is lowermost against the counter surface. The water-impermeable structure of the supporting surface extends upwards (above the supporting points) as a collar of a given height, encircling the whole bag in the horizontal direction and preventing the dribbling of water out of the bag from the lowermost point of the wet beverage preparation straight in the horizontal direction. The water-impermeable structure is an integral part of the package material of the bag (the wrapping material enclosing the beverage preparation) which, in other parts, remains permeable to water, that is, has a filter structure. In one alternative, the bottom portion of a vertical bag (that is, a bag whose height is greater than the largest dimension of the bag in a direction transverse to the height) or the bottom portion of a polyhedral bag is formed as a water-impermeable structure, above which the side wall of the bag extending in the height direction is permeable to water (having a filter structure) for infusing a beverage preparation contained in the bag, so that its components would dissolve in water. The water-impermeable zone of the bottom portion extends to a suitable height in the direction of the side wall of the bag, forming the above-described collar which extends to a given height and encircles the supporting plane formed by the bottom. Such a bag may be a bag made by folding and seaming of the package material of the bag, for example having the general shape of a conventional tea bag or the shape of a tetrahedron or another polyhedron. After the bag infused in water is placed upright on a table or another counter surface, the water tending to leak out from the beverage preparation will remain in a kind of a “trough” inside the bottom portion which is impermeable to water.
The water-impermeable bottom portion can be provided, for example, at the bottom of a beverage preparation bag having the shape of an ordinary tea bag, or at the bottom face of a bag having the shape of a tetrahedron or another polyhedron, and to encircle the bottom. It thus covers a small part of the surface area of the wrapping material of the bag and does not impair the infusing efficiency. It is thus possible that said bottom portion is the area covering one face of the polyhedral bag, to be laid lowermost against the counter surface, and the area extending from the face in the height direction to the lower part of the other faces, or the area covering the bottom of the bag having the shape of an ordinary upright tea bag and the area extending from the bottom in the height direction to the lower part of the upright side wall. It is also possible that the water-impermeable structure extends in a large supporting surface in the bag, for example on one large side of a flat bag. The bag is thus placed in a horizontal position, with the supporting surface against the counter surface. In this alternative, the surface area available for infusing is smaller.
So that the dissolving of components from the bag into water and the draining of water from the bag thereafter could be controlled better, the bag comprises two suspension points which determine two different inclination positions for the bag when the mass centre of the bag is placed by gravity below the suspension point: a setting position, in which the bag is hanging with the water-impermeable supporting surface facing downwards, and a draining position, in which the supporting surface is turned to an angle with respect to the setting position. For example in the draining position of an upright bag, the side wall of the bag above the water-impermeable bottom portion is turned to a smaller angle with respect to the horizontal plane than in the setting position, and the lower surface of the bottom portion is correspondingly inclined to the side, that is, the bag is in an inclined position. In this draining position, in which the bag can be inclined or horizontal, or even with its upper end down, water can be drained more easily from the bag after the infusion through the water-permeable package material. When allowed by the inner dimensions of a cup or a glass, this position can also be used as the infusing position, wherein the beverage preparation contained in the bag comes better in contact with the water in the cup or glass, when the solid beverage preparation accumulates onto the water-permeable side wall, the water flushes the beverage preparation contained in the bag, and the components of the preparation dissolve better in water. When the bag infused in this position is lifted off the water, it can be drained dry in the same position. A bag infused in another position in water can also be lifted off the cup or glass and turned to the draining position.
The setting position and the draining position obtained with the different suspension points can be utilized in all bags, irrespective of their general shape. Thus, in the setting position the supporting surface is located lowermost towards the counter surface, and in the draining position the supporting surface is turned to another position and the water-permeable area in the package material is turned more towards the horizontal plane.
When the bag is turned from the draining position to the setting position, the beverage preparation contained in it will be packed on top of the water-tight bottom portion again and will not cause problems of leaking when the bag is set with the water-impermeable supporting surface against a table or another counter surface. Water possibly leaking from the wetted beverage preparation will remain on top of the water-impermeable structure and does not leak to the sides, because the water-impermeable structure also has an upward dimension in the form of a collar.
The suspension point of the setting position is in the bag on the side opposite to the supporting surface, and the suspension point of the draining position is closer to the supporting surface of the bag with respect to the above-mentioned point, for example in the side wall or in the bottom part in an upright bag. Preferably, the supporting point is placed in the water-impermeable structure of the bag.
In practice, the suspension points which support the bag against gravity can be fastening points of a suspension string. It is possible to use, for example, one suspension string which forms a loop between the fastening points. This also makes it possible to adjust the angle of the draining position of the bag precisely by exerting a supporting force on both suspension points simultaneously, and the bag can also be infused precisely in a desired position which can be different form the setting position and the draining position.
The bag itself is a disposable bag, inside which the solid beverage preparation is enclosed by sealing the enclosing package material in such a way that the bag can only be opened by tearing the package material or by opening a seam which has been formed by sealing the edges of the package material together, or by opening a seam of different kind which has been formed by sealing the package material permanently by means of a rivet, a self-adhesive label, a knot of a binding material, or another corresponding closing member. The bag can be made of a blank comprising a water-permeable area and a water-tight area by folding and seaming to form a closed structure, whose lower portion is provided with a water-impermeable structure consisting of the water-tight area of the blank. The bag is simultaneously formed to have a structure with a sufficiently large supporting surface so that the bag will remain in the setting position. The upright bag can be made in such a way that the bottom surface of the lower portion is sufficiently large and supports the bag in the upright position.
The blank can be implemented as a combination of the water-permeable area (the area having the filter structure) and the water-tight area by covering the blank, which originally consists wholly of the material having the filter structure, partly with a film of a water-tight material, wherein the water-permeable area will remain outside the area covered by the water-tight material; or by starting from a blank originally consisting of a water-tight material and by modifying the material in such a way that a water-permeable area is formed on part of the surface area of the blank, outside which an unmodified area of water-tight material is left. The water-permeable area can be modified in the blank material, for example, by perforating with a given hole density and hole size, whose combined effect provides a sufficiently open surface area. It is also possible to modify a material which normally has a filter structure, for desired parts to become impermeable to water, for example by a coating technique, without needing to attach a separate impermeable finished piece of a material film onto the filter structure material.
The tight material film may be fastened to the package material throughout or pointwise.
The blanks may be provided one after the other as a blank web, from which blanks of a given size are separated, folded, filled in a suitable step with a solid beverage preparation, and finally sealed to form closed bags.
In the following, the aspects of the present disclosure will be described in more detail with reference to the appended drawings, in which:
The filter preparation is packed in a filter bag 1 consisting primarily of a material that is permeable to water. The beverage preparation is in solid state, for example powder or granules or various vegetable parts, from which a beverage can be prepared by infusing the bag 1 in water for a suitable time, wherein the components of the beverage dissolve from it in the water. The process is often called infusion. Tea and various spiced teas and herbal teas are one example, but the invention is not limited solely to bags containing the raw materials for such beverages.
The bag 1 can have the general shape of a conventional flat filter bag 1 or a polyhedral bag (for example a tetrahedral bag, “pyramid bag”) which has recently become more common. It can be made and filled by automated apparatuses of prior art starting from a bag blank which has been provided in advance with a water-impermeable i.e. water-tight area on part of its surface.
The bag 1 is a disposable closed bag formed by folding and seaming of a suitable package material (wrapping material), inside which the beverage preparation is packed when the bag is partly open in the forming step. The beverage preparation is packed in such a way that it only fills a part of the inner volume of the bag (the degree of filling is only half or even less than half calculated on the basis of the volume of the freely settled preparation). This improves the dissolution of the components from the beverage preparation. The bag of
In the case of a flat bag shown in
The suspension points A, B can be marked or determined in the bag in a suitable way. They can be, for example, holes or loops, at which the bag can be gripped and suspended. Advantageously, the suspension points A, B are connected with a suspension string 4; in other words, they are fastening points of the same suspension string. Thus, by means of the suspension string, the angular position of the side wall of the bag having the filter structure can also be adjusted by holding the suspension string 4 at a suitable point.
The bag shown in
The bag of
Between the folding lines L2, the lower surface of the bottom consists totally of the water-impermeable area 1b. Also, the upper surface of the bottom on the opposite side, left inside the folded hose, consists of the water-impermeable area 3. The package material of the bag can also be sealed totally together in the area between the folding lines L2 before the filling, wherein there is no beverage preparation in the bottom, and the bag 1 is, in a way, a “double bag” or a “double pouch”, in which spaces containing beverage preparation and being totally closed below are formed between both folding lines L2 and the upper end 2a of the bag. Bags are also known in which the packaging material of the bag is not sealed together between the folding lines L2 but the bag is, in other respects, formed in the same way by an elongated hose-like piece.
The suspension point B determining the draining position is, in the bag of
The material film constituting the water-impermeable zones 1b may be, for example, plastic. The material may be, for example, a plastic film whose outermost surface is water repellent or treated to be water repellent. The material is attached to the web material having a filter structure by, for example, heat sealing. Packaging materials having a filter structure are also known, which can be subjected to ultrasonic sealing to close the bag, and the water-impermeable material film can also be attached to such a material by ultrasonic sealing.
The material film which forms the water-impermeable areas can be attached to the packaging material having a filter structure over the whole surface or pointwise. The material film can also be off the packaging material at its edges, provided that in the finished bag these edges constitute an upward directed collar which prevents water from leaking.
When the bag is being formed of the blank, the beverage preparation can be fed into the bag when the bag is in the hose-like intermediate form. The material remains inside the bag when the bag is, after the filling, sealed up by seaming the ends of the hose together. If the hose is sealed up in the centre area of the bottom, the beverage preparation is introduced through both of the open ends of the hose before the bag is sealed.
In principle, a bag functioning in a corresponding manner can be formed to a cube, wherein one face of it forms a supporting surface, whose water-impermeable structure is continuous and extends in the height direction to a part of the area of the four other faces joining to said one face.
The invention is not limited solely to bags with the shape shown in the figures, but it can be applied into bags of varying shapes.
If the water-impermeable area 1b is formed in a blank material having a filter structure, permeable to water, by attaching a water-impermeable material onto it to the extent of said area 1b, or by performing a coating or surface treatment to the extent of this area 1b, the blank material having a filter structure can consist of a known material used e.g. in tea bags, such as a loose non-woven or a mesh fabric which has been woven or made in another way. As the package material having a filter structure, it is possible to use, for example, a thin gauze-like non-woven fabric which is food-compatible and is ultrasonically and thermally sealable, marketed by Ahlstrom under the trademark BioWeb and made of polylactic acid (PLA). Also other materials and methods for forming the water-permeable area 1a and the water-tight area 1b in the same manufacturing material of the bag are feasible.
If the water-permeable area 1a of the packaging material is biodegradable, the water-tight area 1b can also be made biodegradable. If the same packaging material film is used, in which the water-permeable area is formed, this can be achieved by selecting a film made of a biodegradable material. If the water-tight area is formed by adhering a water-tight material piece onto a package material that is already permeable to water (having a filter structure) and biodegradable, this can be done by selecting, for example, a biodegradable plastic. As biodegradable materials, in view of both the water-permeable area and the water-tight area, it is possible to use, for example, a biodegradable plastic, such as polylactic acid (PLA) or some polyhydroxyalcanoate (PHA). PLA and PHA are, as such, hydrophobic, but if one wants to increase the water-repellancy of the outer surface of the water-tight area, this can be done either by coating or another surface treatment technique. The packaging material having a filter structure can also be made of a biodegradable natural fibre, wherein the material piece to be attached as the water-tight area onto it can consist of a biodegradable plastic, for example PLA or PHA. This material piece of a biodegradable plastic can be surface treated by coating or another surface treatment technique.
Furthermore, the aspects of the present disclosure are not limited solely to bags with suspension points to determine the setting position and the draining position, but it can be applied in bags containing a beverage preparation that are designed to be freely placed by hand, wherein they can be “soaked” in a cup or a glass and lifted up with a spoon or with fingers and kept in the draining position and then be placed by fingers or by an appliance to the setting position with the water-impermeable supporting surface against a counter surface.
The water-impermeable structure 1b which has been added as a separate material piece can be arranged to conform to the flexible packaging material in such a way that it will be located in a suitable place in the bag and will be formed as a water-tight supporting surface and a water-tight collar when the bag is formed, filled with the beverage preparation and sealed, as shown in
In the packaging material enclosing the beverage preparation, the surface area of the water-permeable area is preferably larger than that of the water-impermeable area. The ratio of the areas is advantageously greater than 3, more advantageously greater than 5.
The bags can be packed one by one in single protective packages in the same way as tea bags, or several bags can be packed at a time in a larger package.
Number | Date | Country | Kind |
---|---|---|---|
U20114131 | Sep 2011 | FI | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FI2012/050935 | 9/28/2012 | WO | 00 | 3/28/2014 |