1. Field of the Disclosure
The disclosure relates in general to bag in box packaging, and more particularly, to a bag in box packaging that has an articulatable portion to which the tap is affixed.
2. Background Art
The use of bag in box packaging is ubiquitous. In certain applications, a user can dispense flowable material through a tap directly from the bag in box packaging. One such application is wine dispensing, although, the invention is not limited to the same.
Conventionally, a bag having a fluid therewithin (such as, for example, wine) is provided. A tap is provided over a spout that is welded to the bag. The tap may comprise any number of different spouts that are conventionally used in such an application. The filled bag is dropped into an outer box. The outer box includes a removable portion which corresponds to the location of the tap within the outer box.
To access the tap, the user punctures the box proximate the removable portion and reaches into the box for the tap. The tap is then directed out of the box and one of the tap and the spout are coupled to the box. The tap can then be actuated to dispense product.
Problematically, for some users it is difficult to couple the tap to the outer box. Thus, the tap becomes difficult, if not impossible to use. In other instances, the tap may become dislodged from the outer box during use.
In addition, due to the manner in which the tap and bag are inserted into the outer box, there are many instances where the tap lies in an orientation which is difficult to reach. Furthermore, inasmuch as the opening in the box is typically used to secure the tap to the outer box, the opening is often too small to allow for a user to delve deeply into the outer box.
In one aspect of the disclosure, the disclosure is directed to a bag in box packaging comprising an outer box and an inner bag. The outer box has a top wall, a bottom wall, a first side wall, a second sidewall opposite the first sidewall, and a dispensing wall. The dispensing wall spans between the top wall and the bottom wall, and between the first sidewall and the second sidewall. The articulatable portion is hingedly coupled to each of the dispensing wall, the first sidewall and the second sidewall. The articulatable portion further includes a front portion, a first side webbing and a second side webbing. The front portion extends from the dispensing wall and is hinged thereto at a top edge. The first side webbing spans between the first sidewall and the dispensing wall. The second side webbing spans between the second sidewall and the dispensing wall on the opposite side of the front portion. The first side webbing has a first panel and a second panel. The first panel is joined to the first sidewall at a first edge, and is joined to the second web at a central fold. The second panel is joined to the front portion opposite the center fold at a second edge. The second side webbing has a first panel and a second panel. The first panel is joined to the second sidewall at a first edge and is joined to the second web at a central fold. The second panel is joined to the front portion opposite the center fold at a second edge. Upon inward rotation of the front portion, the first and second panels rotate about a respective one of the central folds with an outer surface of each of the first and second panels facing each other. Additionally, the articulated portion overlies a portion of the first panel of each of the first side webbing and second side webbing.
The inner bag has a plurality of panels that are sealed to form a substantially fluid tight cavity. A spout is coupled thereto to provide ingress into the cavity. A tap is coupled to the spout. The inner bag is positioned within the outer box, and the tap is extended through an opening in the front portion of the articulatable portion so as to be accessible therefrom.
In a preferred embodiment, an outer cap is coupled to the outer box so as to cover the articulatable portion from the collapsed orientation to the articulated configuration, with an opening to receive the tap when in the articulated configuration.
In another preferred embodiment, the articulatable portion extends between an articulated configuration wherein the front portion of the articulatable portion is substantially coplanar with the dispensing wall to a collapsed orientation wherein the adjustable portion is inwardly rotated so as to be oblique to the dispensing wall.
In another preferred embodiment, the articulatable portion defines an effective width. Rotation of the articulatable portion from the articulated configuration to the collapsed orientation increases the effective width until the effective width is wider than a distance between the first side wall and the second sidewall proximate the articulatable portion. This, in turn, defines a local maximum width. Further inward rotation outwardly forces at least one of the first and second side walls until the effective width is less than or equal to the distance between the first side wall and the second side wall.
In another preferred embodiment, the first and second side wall maintain the articulatable portion in a collapsed orientation proximate a local maximum width.
In another preferred embodiment, at a local maximum width, the front portion of the articulatable portion is angled relative to the dispensing wall at an angle of approximately between 20° and 60°.
In another preferred embodiment, front portion of the articulatable portion defines a trapezoidal configuration.
In another preferred embodiment, the first edge of the first side webbing, the central fold of the first side webbing and the second edge of the first side webbing and the top edge of the front portion meet at a corner.
In another embodiment, the first edge of the second side webbing, the central fold of the second side webbing and the second edge of the second side webbing and the top edge of the front portion meet at a corner.
In some such embodiments, the first side webbing and the second side webbing are substantially identical mirror images of each other.
In another such embodiment, the tap is positioned centrally on the front portion of the articulatable portion between the first side webbing and the second side webbing.
In yet another preferred embodiment, the articulatable portion is formed from portions of the first sidewall, second sidewall and the dispensing wall. In some such embodiments, the articulatable portion is formed from substantially the entirety of the dispensing wall.
Preferably, the front portion further includes a locking flap extending from a bottom edge thereof, the locking flap configured to extend over an inner surface of the first side webbing and the second side webbing, so as to maintain a collapsed configuration.
In another aspect of the disclosure, the disclosure is directed to an outer box for a bag in box packaging, and has the features specified above with respect to the outer box.
In a preferred embodiment, an outer cap is removably positionable over the articulatable portion. The outer cap is coupled to the outer box and has an opening on a front wall thereof configured to provide access to a tap positioned therein.
The disclosure will now be described with reference to the drawings wherein:
While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and described herein in detail a specific embodiment with the understanding that the present disclosure is to be considered as an exemplification and is not intended to be limited to the embodiment illustrated.
It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
Referring now to the drawings and in particular to
The bag in box packaging 10 of
The particular outer box 12 of the present disclosure includes first sidewall 20, second sidewall 22, dispensing wall 24, back wall 26, top wall 27 and bottom wall 28. In the embodiment, portions of the dispensing wall, the first sidewall 20 and the second sidewall 22, as well as a portion of the bottom wall 28 cooperate to form the articulatable portion 30. It will be understood that the first sidewall 20 and the second sidewall 22 are spaced apart from each other a substantially uniform distance so as to be substantially parallel to each other. Spanning between the two walls, the dispensing wall 24 and the back wall 26 extend substantially perpendicular to the sidewalls and substantially parallel to each other. Finally, the top wall and the bottom wall are substantially parallel to each other and substantially perpendicular to the other two walls. In the embodiment shown, the sidewalls are a bit wider than the remaining walls so that a rectangular cross-section is defined. The largest dimension of the container is the height of the sidewalls and the dispensing wall and the back wall. Of course, in other embodiments, the size of the different walls can be altered, as can the overall shape of the outer box.
The articulatable portion 30 is shown in
The bottom edge has a width that is generally longer than the width of the portion of the tap 18 that is coupled thereto, so that the front portion 32 is of a generally trapezoidal configuration. A bottom locking flap 50 extends from the bottom edge and can be utilized to lock the front portion in the collapsed orientation. In other embodiments, the bottom locking flap 50 may be omitted, and, as will be explained below, reliance is placed upon the over-center geometric configuration to maintain the position of the articulated portion in a collapsed orientation.
It will be understood that the first side edge 47 intersects with the top edge 44 defining first upper corner 52. The second side edge 48 intersects with the top edge 44 defining second upper corner 54. It will be understood that each corner is configured to lie on the interfacing edge between the dispensing wall 24 and the respective first sidewall 20 and second sidewall 22. Opening 38 is disposed on the front portion and is sized so as to be spaced apart from the edges and to be configured to receive and retain the tap (as will be explained). The position of the opening is dependent on the size of the tap, the orientation of the tap in the closed orientation and the open orientation, and the dimensions of the outer box. It is desirable that when the container is in the shipping configuration (which will be defined below), the tap does not undesirably interfere with the other panels of the outer box, or with the outer cap, and also, that the tap is easily positioned into the articulated configuration.
The first side webbing 34 extends from the first side edge and couples with the first sidewall. Generally, the first side webbing is formed from portions that would otherwise have formed portions of the dispensing wall 24 and the first sidewall 20. In the embodiment shown, the first side webbing 34 includes first panel 56, second panel 57 and central fold 58. The first panel extends from the first sidewall 20 to the central fold 58. The second panel extends from the central fold 58 to the first side edge 47 of the front portion 32. The central fold 58, as well as the edge defined by the first panel 56 and the first sidewall 20 as well as the first side edge 47 all meet at the first upper corner 52 and extend generally oblique to each other from that corner. The fold at the first sidewall is generally oblique to the dispensing wall 24, and the first panel 56 is generally larger than the second panel 57, thereby providing an over-center mechanism. As such, the first and second panels 56, 57 are generally substantially triangular in configuration.
The second webbing 36 is a substantially mirror image of the first webbing 34 so that the front portion 32 pivots substantially uniformly at the top edge 44. Thus, the second side webbing is formed from portions that would otherwise have formed portions of the dispensing wall 24 and the second sidewall 22. In the embodiment shown, the second side webbing includes first panel 66, second panel 67 and central fold 68. The first panel extends from the second sidewall 22 to the central fold 68. The second panel extends from the central fold 68 to the second side edge 48 of the front portion 32. The central fold 68, as well as the edge defined by the first panel 66 and the second sidewall 22 as well as the second side edge 48 all meet at the second upper corner 54 and extend generally oblique to each other from that corner. The first and second panels 67, 68 are generally substantially triangular in configuration as with the first side webbing.
The fold at the first sidewall is generally oblique to the dispensing wall 24 and the second panel 66 is generally larger than the second panel 67, thereby providing an over-center mechanism as with the corresponding folds of the first side webbing. By having an over-center mechanism, the first and second side webbing act as springs that spring the front portion in the collapsed orientation, and retain such a configuration, and, also the articulated configuration. The spring force operates against sidewalls. It will be understood that by varying the shape and the relative size of the different webbing portions, the amount of force required to overcome the over-center mechanism can be varied. When articulating the front portion and the tap, the overcoming of the spring force can provide a tactile feel to the user.
More particularly, by varying the size of the first side webbing 34 and the second side webbing 36, and the position of the central fold (which, in turn, varies the size of each of the first and second panels 56, 57, 66, 67, a number of variations can be achieved with respect to the over-center mechanism. In particular, while rotating the front portion 32 relative to the top edge 44 thereof, it is possible to have the effective width of the articulatable portion 30 (which is defined by the configuration thereof relative to the edge wherein the first side webbing interfaces with the first sidewall and the second side webbing interfaces with the second sidewall) to reach a local maximum which is wider than the width of the dispensing wall 24. As such, further inward rotative movement requires the outward pushing of the first and second sidewalls by the articulatable portion. Once past this portion, the effective width is reduced from this relative maximum. When released, the rigidity of the first and second sidewalls maintains the front portion 32 at or near the relative maximum and in the collapsed position. In the contemplated embodiment, such a position is a stable position and force is required upon the front portion to cause movement and articulation of the front portion into the deployed orientation.
The outer cap 14 is shown in
With particular reference to
Referring again to
In another embodiment of the disclosure, shown in
With reference to
The tap is shown in
With reference to
The spout is interfaced with the opening 38 of the front portion 32 of the articulatable portion 30 and substantially locked thereto. Indeed, a number of different manners are known in which to lock the tap 18 to the front portion 32. Generally, the tap is maintained in place through the cooperation of the flange 102 of the tap cooperating with the flange 97 of the inner bag and the opening 38.
Once coupled, the front portion 32 is articulated toward the back wall 26 so as to articulate the first and second webbing 34, 36, so that the respective first and second panels overlie each other in substantial abutment, making the angle formed by the first and second panels at the corner fold smaller and smaller, with the outward faces facing each other. In such a configuration, the front portion 32 is articulated back generally as far as possible so as to remain in a stable configuration, so that the front portion is at as shallow of an angle as generally possible. In such a configuration, a substantially a z-shaped configuration is achieved between the first panel, the second panel and the front portion, with the front portion overlying a portion of the front portion of each of the first and second side webbing. In many embodiments, the second panel of each of the first and second side webbing is completely covered by the front portion.
More specifically, the front portion 32 is articulated relative to the top edge 44. As the front portion is articulated, the effective width of the articulatable portion relative to the side walls changes with the rotation. At a point in the rotation, the effective width is greater than the width of the dispensing wall between the first and second sidewalls. At such time, further rotation requires the bowing out of the side walls to accommodate the effective width. As further rotation occurs, the effective width reduces. To rotate back past this local maximum effective width, additional force is necessary to be applied to the front portion 32 so as to force the side walls outwardly. In such a configuration, the front portion is angled relative to the dispensing wall at an angle of approximately between 20° and 60°, although variations are contemplated (with the understanding that the tap that is utilized will be maintained in a footprint of the outer box when the front portion is in a collapsed orientation.
As will be understood, such a configuration creates as much space as generally possible (with the dimensions of the different portions of the articulatable portion controlling the relative effective width) when the outer cap 14 is positioned in the appropriate orientation. Once in this position, the locking flap 50 can be articulated so as to extend behind the first and second side webbing 34, 36. In turn, the first and second side webbings are sandwiched and captured by the front portion and the locking flap 50. The locking flap is maintained in position by the weight of the filled bag of flowable material. In other embodiments, the locking flap 50 may be omitted, and reliance can be made on the rigidity of the outer box configuration, so that the amount of force necessary to move past the local maximum effective width is provided and overcome.
Next, and with reference to
Once the outer cap is positioned in the proper orientation, the container is ready for use. With reference to
With reference to
As is shown in
In such a configuration, the user can then utilize the actuator to dispense fluid from within the inner bag. If desired, and although not generally undertaken, the user can direct the tap back into the outer cap, and re-articulate the articulatable portion 30 back into the collapsed position if desired. The locking flap 50 can then be reintroduced to maintain the orientation. While such is possible, generally, once the tap has been articulated, the bag in box container stays in the articulated configuration.
The foregoing description merely explains and illustrates the invention and the invention is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the invention.
This application claims priority from U.S. Provisional Patent Application Ser. No. 61/702,914 filed Sep. 19, 2012, entitled “Bag-in-Box Packaging,” the entire disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
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61702914 | Sep 2012 | US |