The present invention relates to a bag-making and packaging machine that makes bags filled with product.
Bag-making and packaging machines that perform sealing by means of ultrasonic waves have become widespread in recent years. For example, in the bag-making and packaging machine disclosed in Japanese Patent Application Publication No. 2015-58964A), a horn and an anvil that comprise a pair transversely seal, by means of ultrasonic waves along a direction intersecting a conveyance direction of, a cylindrical film sandwiched between them, and, in accordance with the timing of the transverse sealing, a knife moves from the anvil side toward the horn to thereby cut a predetermined position of the transversely sealed portion.
However, the distal end portion of the horn when generating the ultrasonic waves slides easily, and there is the concern that the film will be pulled when the knife cuts the transversely sealed portion, resulting in the cutting position shifting.
It is a problem of the present invention to provide a bag-making and packaging machine that can prevent the position at which transversely sealed portions are cut from shifting.
A bag-making and packaging machine pertaining to a first aspect of the invention makes bags by forming into a cylindrical shape a film that is conveyed and putting product inside the cylindrical film, the bag-making and packaging machine including a pair of ultrasonic sealing members, a cutting member, and clamps. The pair of sealing members sandwich the cylindrical film along a direction intersecting its conveyance direction and perform transverse sealing. The cutting member moves between the pair of sealing members and cuts transversely sealed portions of bags that have been made. The clamps are provided under the pair of sealing members and the cutting member and restrain the bags when the transversely sealed portions are cut.
In this bag-making and packaging machine, tension in a direction in which the bags are lifted up occurs when the cutting member cuts the transversely sealed portions, but because the portions under the transversely sealed portions are restrained by the clamps, the bags are not lifted up and shifting of the cutting position is prevented.
A bag-making and packaging machine pertaining to a second aspect of the invention is the bag-making and packaging machine pertaining to the first aspect, further including a film conveyance unit. The film conveyance unit is provided above the pair of sealing members and the cutting member and conveys the cylindrical film. Moreover, the film conveyance unit restrains the cylindrical film when the transversely sealed portions are cut.
In this bag-making and packaging machine, the film conveyance unit restrains the cylindrical film above the sealing members performing transverse sealing, so there is no need to provide clamps above.
A bag-making and packaging machine pertaining to a third aspect of the invention is the bag-making and packaging machine pertaining to the first aspect or the second aspect, wherein when the transversely sealed portions are cut, the bags under the cutting position hang down from the transversely sealed portions.
In this bag-making and packaging machine, although conventionally there are configurations that pull down the cylindrical film with clamps, they do not prevent bags hanging down from the transversely sealed portions from being lifted up during cutting.
A bag-making and packaging machine pertaining to a fourth aspect of the invention is the bag-making and packaging machine pertaining to any one of the first aspect to the third aspect, wherein the size of the bags that can be made is 100 to 500 mm. Furthermore, a height direction center-to-center distance between the clamps and the cutting member is 10 to 80 mm.
In this bag-making and packaging machine, numerical values are regulated because it is not preferable for the clamps and the cutting member to be unduly away from each other. Because of this, even if there are contents in the upper portion of a bag, a situation where the contents are compressed by the clamps is avoided.
A bag-making and packaging machine pertaining to a fifth aspect of the invention is the bag-making and packaging machine pertaining to any one of the first aspect to the fourth aspect, wherein the bag-making and packaging machine performs continuous bag-making in which it makes bags while continuously conveying the cylindrical film.
In the bag-making and packaging machine pertaining to the invention, tension in a direction in which the bags are lifted up occurs when the cutting member cuts the transversely sealed portions, but because the portions under the transversely sealed portions are restrained by the clamps, the bags are not lifted up and shifting of the cutting position is prevented.
An embodiment of the invention will be described below with reference to the drawings. It will be noted that the following embodiment is a specific example of the invention and is not intended to limit the technical scope of the invention.
The articles to be bagged by the bag-making and packaging unit 5 are weighed by a combination weighing unit 2 disposed above. The bag-making and packaging unit 5 performs bagging of the articles in accordance with the timing when the articles are supplied from the combination weighing unit 2.
The bag-making and packaging machine 1 is also equipped with an operation panel 80 that shows the operating status. The operation panel 80 is covered with a touch panel and also functions as an input unit for a user to input various types of settings relating to the bag-making and packaging machine 1.
Furthermore, the bag-making and packaging machine 1 can switch the sealing operation of the transverse sealing mechanism 56 to either continuous or intermittent in accordance with the settings input by the user to the operation panel 80 (see
Next, the configurations of the units included in the bag-making and packaging machine 1 will be described.
As shown in
The bag-making and packaging unit 5 makes the bags B by forming the sheet-like film F into a cylindrical shape and filling it with articles.
As shown in
The tube 51a is a tubular member that extends in the longitudinal direction and has openings in its upper and lower ends. As shown in
The opening in the upper end of the tube 51a has a funnel shape, and articles that have been weighed by the combination weighing unit 2 (see
The former 51b is disposed so as to surround the tube 51a. The shape of the former 51b is a shape by which the sheet-like film F delivered from the film supply unit 6 is formed into a cylindrical shape when it passes through a gap between the former 51b and the tube 51a. The former 51b is also secured to the support frame 62 via a support member not shown in the drawings.
Pull-down belt mechanisms 52 are supported by a support member (not shown in the drawings) hanging down from the hood 79 of the support frame 62. The pull-down belt mechanisms 52 are disposed bilaterally symmetrically on either side of the tube 51a.
The pull-down belt mechanisms 52 extend along the longitudinal direction of the tube 51a and convey downward, while sucking hold of, the cylindrical film Fc wrapped around the tube 51a. That is, the pull-down belt mechanisms 52 are a film conveyance unit.
The longitudinal sealing mechanism 53 is supported by a support member (not shown in the drawings) hanging down from the hood 79 of the support frame 62 and is disposed so as to extend longitudinally along the tube 51a.
The longitudinal sealing mechanism 53 is a mechanism that heats and longitudinally seals, while pressing with a certain pressure against the tube 51a, an overlapping portion of the cylindrical film Fc wrapped around the tube 51a. The longitudinal sealing mechanism 53 has a heater and a heater belt that is heated by the heater and contacts the overlapping portion of the cylindrical film Fc.
As shown in
Moving the transverse sealing mechanism 56 in a box motion is well known; for example, the transverse sealing mechanism 56 can be moved in a box motion using drive motors for horizontal movement and drive motors for vertical movement. The transverse sealing mechanism 56 will be described below.
The support unit 13 has a right and left pair of support blocks 15 interconnected by a connecting frame 14. Support rods 16 that extend forward and rearward are slidably inserted through the support blocks 15. The front jaw base 12b bridges front end portions of the support rods 16, and a connecting base 17 bridges rear end portions of the support rods 16.
The support rods 16 are supported by arm portions 18 that extend forward from the support blocks 15, whereby the support rods 16 are maintained in a horizontal posture. The rear jaw base 12a slidably fits together with the support rods 16 between the arm portions 18 and the support blocks 15.
Three vibration elements 56aa are coupled to the sealing jaw 56a so as to form a row along the sealing direction, and a sealing surface of the sealing jaw 56a is vibrated by these three vibration elements 56aa, whereby the part of the cylindrical film Fc pinched by the sealing jaw 56a and the sealing jaw 56b is sealed.
The sealing jaws 56a, 56b are reciprocally moved forward and rearward by a crank mechanism. As shown in
As shown in
The distances from the rotational center of the crank 21 to the junctures of the links 22a, 22b are the same, and the shapes of the links 22a, 22b are also the same. Thus, the front and rear pair of sealing jaws 56a, 56b are moved the same distance in mutually opposite directions at the same time by the rotation of the single spline shaft 20. As a result, the sealing jaws 56a, 56b pinch the cylindrical film Fc between themselves and opposingly contact each other (close). When the sealing jaws 56a, 56b opposingly contact each other, they transversely seal the cylindrical film Fc by means of heat and pressure.
When the spline shaft 20 rotates in the direction of arrow b from this state, this time conversely the front sealing jaw 56b moves horizontally forward and, at the same time, the rear sealing jaw 56a moves horizontally rearward the same distance. As a result, the sealing jaws 56a, 56b move away from each other (open).
As shown in
A timing pulley 26 is attached to the lower end portion of the spline shaft 20, and a timing belt 25 is wound around between the timing pulley 26 and a timing pulley 24 attached to an output shaft of a jaw-opening-and-closing servo motor 23.
That is, the spline shaft 20 is rotated in the directions of a and b, and the sealing jaws 56a, 56b are opened and closed, by the driving of the jaw-opening-and-closing servo motor 23.
A right and left pair of guide rods 45 are provided via attachment blocks 43, 44 to the upper and lower horizontal beams 42a, 42b. The guide rods 45 stand upright parallel to the spline shaft 20 and run vertically through the support blocks 15 of the support unit 13. Because of this, the support unit 13 is supported at three points by the two guide rods 45 and the one spline shaft 20. Moreover, as shown in
The support unit 13 is reciprocally moved up and down along the guide rods 45 and the spline shaft 20 by a crank-link mechanism. That is, as shown in
As shown
A jaw-raising-and-lowering servo motor 31 is mounted on top of the body 1a, and a timing belt 33 is wound around between a timing pulley 32 attached to an output shaft of the jaw-raising-and-lowering servo motor 31 and a timing pulley 34 attached to the crank shaft 35.
That is, the crank shaft 35 is rotated in the direction of c, and the support unit 13 is moved up and down, by the driving of the jaw-raising-and-lowering servo motor 31. At that time, the intermediate links 40 are moved up and down by the rotation of the crank arms 37, thereby causing the pivoting links 39 to pivot up and down. The pivoting links 39 reciprocally move the entire support unit 13—and therefore the transverse sealing jaws 56a, 56b—up and down while the second intermediate links 41 absorb displacement between the circular motion and the linear motion.
Because of this, the sealing jaws 56a, 56b execute a box motion that is quadrilateral to oval in shape as seen in a side view and whose path is indicated by reference sign Q in
Next, the cutting operation will be described with reference to
In
Furthermore, metal fittings 74 are provided under the sealing jaws 56a, 56b, and clamps 73 are secured to the metal fittings 74.
Specifically, a metal fitting 74a with an L-shaped cross section is disposed, with the surface of the short side facing the cylindrical film Fc, under the sealing jaw 56a, and a clamp 73a is adhered to the surface of the short side. Furthermore, a height direction center-to-center distance Sa between the slide groove 72 provided in the sealing jaw 56a and the clamp 73a is preferably 10 to 80 mm and in this embodiment is set to 12 mm.
Similarly, a metal fitting 74b with an L-shaped cross section is disposed, with the surface of the short side facing the cylindrical film Fc, under the sealing jaw 56b, and a clamp 73b is secured to the surface of the short side. Furthermore, a height direction center-to-center distance Sb between the cutter 71 provided in the sealing jaw 56b and the clamp 73b is preferably 10 to 80 mm and in this embodiment is set to 12 mm (Sb=Sa).
The clamp 73a and the clamp 73b are disposed opposite each other across the cylindrical film Fc. The clamp 73a and the clamp 73b are elastic members formed of rubber or an elastomer, for example.
Furthermore, the surface of the clamp 73a that opposes the clamp 73b projects a predetermined length (e.g., 0.3 mm) toward the cylindrical film Fc from the distal end of the sealing jaw 56a. Similarly, the surface of the clamp 73b that opposes the clamp 73a projects a predetermined length (e.g., 0.3 mm) toward the cylindrical film Fc from the distal end of the sealing jaw 56b.
Therefore, the clamp 73a and the clamp 73b clamp, sooner than the sealing jaws 56a, 56b sandwich the cylindrical film Fc in order to transversely seal it, the cylindrical film Fc under the portion thereof to be transversely sealed.
Next, in
At this time, the clamp 73a and the clamp 73b clamp the cylindrical film Fc under the transversely sealed portion, so even when the cutter 71 is pushed against the transversely sealed portion and the portion that has been sealed is cut, the cylindrical film Fc thereunder is prevented from being pulled.
Then, when the portion that has been transversely sealed is cut and the sealing jaws 56a, 56b and the clamps 73 move away from the cylindrical film Fc, one bag is separated and discharged to a chute conveyor.
The control unit 75 stores in a memory, as control with respect to the film conveyance servo motor 60, a program for operation in an intermittent mode, in which it intermittently conveys the cylindrical film Fc, and a continuous mode, in which it continuously conveys the cylindrical film Fc at a uniform speed.
Furthermore, when executing transverse sealing, the control unit 75 performs transverse sealing during uniform speed conveyance of the cylindrical film Fc, so the sealing jaws 56a, 56b move downward at the same speed as the conveyance speed of the cylindrical film Fc at least during the transverse sealing time TS.
In order to move at a uniform speed the sealing jaws 56a, 56b in the longitudinal direction at a predetermined speed in this way, in the bag-making and packaging machine 1, as indicated by the dashed line in
In the continuous mode, the operation of conveying the cylindrical film Fc is relatively simple. Thus, control is spared from becoming complex even at startup and at shutdown. Moreover, because the cylindrical film Fc is conveyed at a uniform speed, snaking of the cylindrical film Fc is inhibited, and a situation where locally large tension acts on the cylindrical film Fc is reduced.
The period indicated by reference sign C in
In that case, the transverse sealing time TS, the length L of the bags B, and the period C of one cycle of operation have an effect on each other. For example, if one wants to increase the transverse sealing time TS, it suffices to lower the conveyance speed of the cylindrical film Fc and the moving speed of the sealing jaws 56a, 56b. However, as a result, the period C of one cycle of operation becomes longer. Furthermore, for example, if one wants to increase the length L of the bags B, it suffices to lower the moving speed of the sealing jaws 56a, 56b during the non-sealing time (time td to tc). However, the period C of one cycle of operation likewise becomes longer.
Namely, by lengthening somewhat the period C of one cycle of operation, the transverse sealing time TS and the length L of the bags B can be increased even in the continuous mode.
In
Furthermore, when executing transverse sealing, the control unit 75 synchronizes the moving speed of the sealing jaws 56a, 56b in the longitudinal direction with the conveyance speed of the cylindrical film Fc in the longitudinal direction so that the transversely sealed portion does not go beyond a predetermined sealing region and sealing defects do not arise.
Namely, in the intermittent mode in which transverse sealing is performed while the cylindrical film Fc is stopped, the sealing jaws 56a, 56b do not move in the longitudinal direction. The sealing jaws 56a, 56b are fixed in a predetermined height position. Of course, the predetermined height position can be arbitrarily changed.
In the intermittent mode, the film F is conveyed during time ta to tb. This film conveyance time (ta to tb) can be freely set. Furthermore, the cylindrical film Fc is transversely sealed during time tc to td. This transverse sealing time TS (tc to td) can also be freely set.
Thus, although the period C of one cycle of operation is relatively long and production capacity tends to be low, in the intermittent mode the conveyance of the cylindrical film Fc and the opening and closing of the sealing jaws 56a, 56b can be performed independently of each other, so the transverse sealing time TS can be made sufficiently long so that transverse sealing can be performed well even with a thick film F, and it is possible to accommodate bags B of any length L.
As shown in
In the bag-making and packaging machine 1, tension in a direction in which the bags B are lifted up occurs when the cutter 71 cuts the transversely sealed portions, but because the portions under the transversely sealed portions are restrained by the clamp 73a and the clamp 73b, the bags B are not lifted up and shifting of the cutting position is prevented.
In the bag-making and packaging machine 1, the pull-down belt mechanisms 52 restrain the cylindrical film Fc above the sealing jaws 56a, 56b, so there is no need to provide clamps above.
In the bag-making and packaging machine 1, the size of the bags that can be made is 100 to 500 mm. Furthermore, the height direction center-to-center distance Sa between the slide groove 72 and the clamp 73a and the height direction center-to-center distance Sb between the cutter 71 and the clamp 73b are 10 to 80 mm. In particular, in the case of the box motion, it is desired that the center-to-center distance Sa and the center-to-center distance Sb be set to 50 mm to 80 mm (Sb=Sa).
Because of this, even if there are contents in the upper portion of a bag, a situation where the contents are compressed by the clamps is avoided.
The bag-making and packaging machine 1 performs continuous bag-making in which it makes bags while continuously conveying the cylindrical film Fc.
In the transverse sealing mechanism 56 of the embodiment, the sealing jaws 56a, 56b undergo a motion called a box motion in which they are moved toward/away from each other in forward and rearward directions and are also moved in upward and downward directions, but the motion of the transverse sealing mechanism 56 is not limited to this.
For example,
It will be noted that in the case of the D-motion, it is desired that the center-to-center distance Sa and the center-to-center distance Sb be set to 12 to 25 mm (Sb=Sa).
Number | Date | Country | Kind |
---|---|---|---|
2017-230636 | Nov 2017 | JP | national |
This application is the U.S. National Stage of International Application No. PCT/JP2018/038089, filed Oct. 12, 2018. That application claims priority to Japanese Patent Application No. 2017-230636, filed Nov. 30, 2017. Both of those application are incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2018/038089 | 10/12/2018 | WO | 00 |