1. Field of the Invention
The present invention relates to a bag packaging method for producing a bag package of articles by sealing a mouth portion of a thin soft plastic bag filled with articles.
2. Description of the Prior Art
A bag packaging method for producing a bag package by filling articles in a plastic-made bag and then sealing a mouth portion of the bag is widely practiced. However, while such a bag packaging method is carried out for packaging using a thick and comparatively strong plastic bag, under the present circumstances, such method is not practically used for packaging using a thin soft plastic bag.
The reason therefor is that once the thin soft plastic bag is filled with articles, even if the mouth portion thereof is wanted to be sealed, the bag is very soft and weak so that it is extremely difficult to seal the mouth portion without generation of creases.
For example, in a marketed package using a thin plastic bag filled with sliced bread, buns, cookies or the like, the bag mouth portion is not sealed but, in many cases, the mouth portion is folded and bound being fitted with a plastic-made clip or being simply wound with a tape or cord.
Thus, as the mouth portion of the bag package using the thin plastic bag is not tightly closed by sealing, there is a problem that sweet smells come out of the bread or the like in the bag so that small insects are induced to enter the bag or dusts may come into the bag in the course of distribution. Especially, while such small insects or dusts stick to the mouth portion of the bag, if the clip or tape binding the mouth portion is detached, there is a large possibility that the insects or dusts come into the bag.
In order to avoid the above-mentioned problem, when the sliced bread or the like is put into the thin plastic bag, the mouth portion thereof is preferable to be sealed. However, the mouth portion of the bag is too weak to keep standing or, even if it is laid down, it is hardly spread flat without generation of creases. Hence, sealing of the mouth portion is difficult. Even if the sealing is done, creases are generated so that commercial value of the packaged articles will be largely reduced.
Recently, there is seen such a bag package as is so made that the mouth portion of the thin plastic bag filled with sliced bread or the like is once sealed and then bound by tape or cord. However, in such sealing of the mouth portion, there are seen many shortcomings such that many creases are generated in the sealed portion of the bag mouth portion and heating for the sealing is not uniformly done because of the creases of the sealed portion so that the sealed portion may partially melt to be broken or the mouth portion may open because of the insufficient sealing.
In view of the problems in the prior art, it is an object of the present invention to provide a bag packaging method by which a mouth portion of a thin plastic bag filled with articles to be packaged can be beautifully, securely and stably sealed without generation of creases.
In order to achieve the above-mentioned object, the present invention provides a bag packaging method comprising the steps of: while conveying a bag filled with articles and placed on a carrier conveyor, blowing air toward a mouth of the bag to thereby open a mouth portion of the bag; causing two mouth spreader bars to have an interval between them narrowed by a cam follower, provided on each of the mouth spreader bars, engaging with a cam; inserting the mouth spreader bars having the interval so narrowed into the bag having the mouth so opened; causing the mouth spreader bars to have the interval laterally widened by the cam follower engaging with another cam to thereby spread the mouth portion of the bag flat; retracting the mouth spreader bars having the interval so widened; and then causing a sealer to pinch and seal the mouth portion of the bag so spread flat.
According to the bag packaging method of the present invention, while the bag filled with articles is placed on the carrier conveyor and is being conveyed, air is blown toward the mouth of the bag and thereby the mouth portion of the bag is opened. Then, the two mouth spreader bars having the interval between them narrowed are inserted into the bag having the mouth so opened. By the mouth spreader bars having the interval laterally (horizontally) widened, the mouth portion of the bag is also laterally spread. Thus, the mouth portion of the bag filled with the articles is spread flat. This mouth portion of the bag so spread flat is pinched and sealed by the sealer. Hence, the mouth portion of the bag is beautifully sealed without generation of creases and a tight seal is realized.
In the bag packaging method according to the present invention, each of the mouth spreader bars comprises the cam follower and when the mouth spreader bars move forward and backward relative to the mouth of the bag, the cam follower engages with different cams so that the mouth spreader bars can simply and quickly have the interval between them laterally narrowed and widened, respectively. Thus, the insertion of the mouth spreader bars having the interval narrowed into the mouth portion of the bag and the retraction of the mouth spreader bars having the interval widened from the mouth portion of the bag can be quickly done and the bag packaging velocity can be largely increased.
In this way, according to the bag packaging method of the present invention, even if the bag is made of a very thin and weak plastic film, the mouth of the bag can be securely opened and by the mouth spreader bars inserted thereinto, the mouth portion of the bag is spread flat and can be securely and quickly sealed without generation of creases.
In the bag packaging method according to the present invention, it is preferable that an air squeezer pushes the mouth portion of the bag spread flat by the mouth spreader bars and this bag is moved relative to the air squeezer so that air existing between the mouth of the bag and the articles filled in the bag is squeezed to be discharged outside and then the sealing of the mouth portion is carried out. By so doing, there remains no surplus air in the bag after sealed and this contributes to maintaining the articles in the bag fresh.
In this case, if the relative movement of the bag and air squeezer for discharging air is done by the retraction action of the mouth spreader bars inserted into the mouth portion of the bag and having the interval widened as well as by pushing out of a bottom portion of the bag for moving the bag, it is preferable because the air discharge can be done by the simple structure without providing complicated devices that would otherwise be needed for moving the bag and/or air squeezer for discharging air.
Also, in the bag packaging method according to the present invention, it is preferable that an air suction pipe is inserted together with the mouth spreader bars into the bag having the mouth opened so that air in the bag having the mouth portion spread flat by the mouth spreader bars is sucked out by the air suction pipe to be discharged outside and then the sealing of the mouth portion is carried out. Thereby, no surplus air remains in the bag and this contributes to maintaining the articles in the bag fresh.
Herebelow, the present invention will be concretely described based on an embodiment, as illustrated, in which the bag packaging method according to the present invention is applied to packaging of sliced bread using a thin plastic bag.
Numeral 7 designates a guide. When a bottom portion of the bag 4 having the sliced bread 1 conveyed by the feed conveyor 2 abuts on the guide 7, as shown in
Incidentally, in order for the mouth portion of the bag 4 placed on the belt conveyors 10, 11 to be made flat so that a mouth opening of the bag, as will be described later, is smoothly carried out, it is preferable that a blower 8 for blowing air is provided above the belt conveyors 10, 11 to thereby press the mouth portion of the bag 4 against the belt conveyors 10, 11.
The belt conveyors 10, 11 are made preferably, but not limited to, of a material having an adhesive nature relative to the plastic-made bag (so that the thin plastic bag is kept adhering) and silicone belts, urethane belts or the like can be named. The belt conveyors 10, 11 are provided extending in parallel to each other with an interval maintained between them so as to run in the direction of arrows 12. A position relation of the feed conveyor 2, blade conveyor 6, guide 7 and bag 4 having the sliced bread 1 at a cross sectional position along line A-A of
In
When the mouth portion of the bag 4 is conveyed to the position opposed to the sirocco fan 13, air from the sirocco fan 13 that has been stopped to be blown until that time by the air shutter 15 is blown toward the mouth of the bag 4. It is to be noted that the air cylinder 14 operates the air shutter 15 in such way that as soon as the mouth opening action is completed with respect to one bag 4, the air blowing is shut off. Thereby, the mouth portion of the bag 4 before the mouth opening and after the mouth opening is prevented from being deformed by the air blowing from the sirocco fan 13 or the mouth that is already opened is prevented from being closed.
When the bag 4 is in the state that the bag 4 is in front of the sirocco fan 13, air is blown from the sirocco fan 13 toward the mouth of the bag 4 and the mouth portion of the bag 4 is opened, mouth spreader bars 20 are moved to the position of that state, as shown by arrow 35, and are inserted into the bag 4 that is opened by the air blowing from the sirocco fan 13, as mentioned above. While the mouth spreader bars 20 inserted into the bag 4 are carrying out a mouth portion spreading action, as will be described later, the mouth spreader bars 20 together with the bag 4 are returned to position C-C, as shown by arrow 36.
Next, the mouth spreader bars 20 will be described. The mouth spreader bars 20 comprise a pair of bars 20. In
Numeral 28 designates an air cylinder that moves a piston bar 29 forward and backward. The piston bar 29 has its distal end fitted with a lateral bar 30. The lateral bar 30 has its both end portions pivotably connected to the pivotal centers 21 of the mouth spreader bars 20.
C1 designates advance cams along which the cam followers 24 are guided when the mouth spreader bars 20 are advanced in the direction of arrow 25. C2 designates a retraction cam along which the cam followers 24 are guided when the mouth spreader bars 20 are retracted in the direction of arrow 26.
The retraction cam C2 is formed by a rectangular plate and the cam followers 24 are guided along both side faces of the retraction cam C2. Each of the advance cams C1 is constructed by two portions, one being a cam portion 32 that does not move being fixed to a machine frame or the like, the other being a cam portion 31 that is pivotably provided around a pin 34 provided at a rear end of the cam portion 32. The cam portion 31 is pulled toward the air cylinder 28 by a spring 33 to be so urged that an end of the cam portion 31 on the opposite side of the pivotal center of the pin 34 abuts on a side face of the retraction cam C2.
Next, function of the mouth spreader bars 20 narrowed and widened by the cams C1, C2 will be described with reference to
In state (a) of
In state (d) of
When the cam followers 24 abutting on the side faces of the retraction cam C2 are to be retracted, the cam portions 31 of the advance cams C1 are rotationally lifted around the pin 34 against an activating force of the spring 33, as shown by broken lines of the state (e) of
In this way, the cam followers 24 engage with different cams between the advancing time and retracting time and thereby both of the narrowing action of the mouth spreader bars 20 to be inserted into the bag and the widening action of the mouth spreader bars 20 necessary for laterally spreading the mouth portion of the bag can be quickly carried out.
As described above, by being moved forward and backward (in the directions of arrows 25, 26) relative to the mouth of the bag 4 having the sliced bread, the respective mouth spreader bars 20 are displaced, as shown by arrow 22, so that the interval between the two mouth spreader bars 20 is narrowed and widened. When the mouth spreader bars 20 come to the position in front of the sirocco fan 13, as shown by arrow 35 (
At position C-C of
On the other hand, at position C-C of
The air squeezing action of the air in the bag 4 by the mouth spreader bars 20, air squeezer 41 and pusher bar 45 is shown in
In state (d) of
Now, returning to
Sealing of the mouth portion of the bag 4 is carried out while the bag 4 placed on the belt conveyors 10, 11 is being conveyed. Hence, the sealer 50 and sealer receiver 52, while effecting the sealing action of the mouth portion of the bag 4 pinched between the sealer 50 and sealer receiver 52, move at the same velocity as the bag 4 and, upon completing the sealing, loosen the pinching of the bag 4 and quickly return to the original position. These movements are repeated. This type of sealer is generally known. As an appropriate sealer of known construction can be used for practicing the present invention, description thereof will be omitted.
Numeral 54 designates a sealed portion of the bag 4 and numeral 60 a binder. The binder 60 functions to fold and bind the sealed portion of the bag 4 having the mouth portion sealed, as mentioned above. As the binder 60, an appropriate binder of known construction can be used for practicing the present invention, description thereof will be omitted.
According to the bag packaging apparatus of the construction as illustrated, the bag 4 filled with the sliced bread is sealed to be packaged, as follows. That is, as shown in
When the mouth spreader bars 20 together with the bag 4 come to the position C-C of
As soon as the mouth spreader bars 20 are retracted, the air cylinder 44 is elongated and the pusher bar 45 pushes out the bottom of the bag 4. This action is sequentially shown by (c) and (d) of
In this way, the mouth portion of the bag 4 spread flat on the belt conveyors 10, 11 are pinched and sealed between the sealer 50 and sealer receiver 52 so that the sealed portion 54 is securely formed air tight. The bag 4 together with the sliced bread so sealed is sent to the binder 60 and the portion on the mouth side of the bag is appropriately folded and bound.
Sealing of the bag 4 by the sealer 50 is preferable to be so made that while the sealing of the mouth portion of the bag 4 is achieved sufficiently tight by adhesion, when a consumer wants to take out the packaged sliced bread, the sealing can be easily peeled off by hand. One example of such sealing is disclosed by the Japanese laid-open patent application 2001-247101 filed by the same applicant here, in which such an adhesive layer is employed as effects an adhesion by heating to a temperature not higher than a seal temperature of a film constituting the bag 4 and this adhesive layer is previously applied to the sealed portion so that the mouth portion is tentatively weakly sealed.
While the present invention has been concretely described based on the embodiment as illustrated, as a matter of course, the present invention is not limited to the embodiment but may be added with various modifications in the concrete structure and construction without departing from the scope of the claims of the present invention.
For example, in the embodiment, while the air discharging operation before the sealing of the bag 4 having the sliced bread is carried out by the air squeezer 41 moving up and down so that the air in the non-filled space 43 in the bag 4 is squeezed to be discharged outside as well as by the air cylinder 44 elongating the pusher bar 45 so that the bag 4 is moved toward the mouth spreader bars 20, according to the kind of packaged articles, the air discharge may be strongly carried out by suction of air. As one example thereof, as shown in (c) of
Also, in the embodiment, while one sirocco fan 13 is provided at the position B-B for opening the mouth of the bag 4, a plurality of such sirocco fans 13 may be provided being constructed such that air blowing and shutting of air blowing are sequentially done corresponding to the bag 4 being conveyed.
Further, in the embodiment, as the mouth spreader bars 20, while the structure that the interval between the bar distal ends is pivotally widened or narrowed is employed, in place thereof, mouth spreader bars of such structure that an interval between the bars arranged in parallel to each other is widened and narrowed may be employed.
Also, in the embodiment, while the belt conveyors 10, 11 conveying the mouth portion of the bag 4 having the sliced bread are made of an adhesive material relative to the plastic-made bag 4 so that holding of the mouth portion of the bag spread flat thereon is securely carried out, the belt conveyors 10, 11 may be made of generally obtainable materials of belt conveyor. Or in order for the mouth portion of the bag to be securely held, as the carrier belt, such a belt as has openings through which air is sucked out may be used. Or, as shown in
Also, in the embodiment, while the air cylinder 44 and pusher bar 45 are statically provided at the position C-C of
Also, in the embodiment, which the mouth spreader bars 20 are described as constructed movably in the directions of arrows 35, 36, the mouth spreader bars 20 may be provided at a static position so as to correspond to the position of the air cylinder 44 on line C-C of
As described above, the present invention provides a bag packaging method by which air is blown toward a mouth portion of a bag filled with articles to thereby open the bag, two mouth spreader bars having an interval between them narrowed are inserted into the bag so opened, the two mouth spreader bars having the interval laterally (horizontally) widened spread the mouth portion of the bag flat and are retracted and then the mouth portion of the bag so spread flat is pinched and sealed.
According to the bag packaging method of the present invention, the two mouth spreader bars are used in which widening and narrowing actions of the interval between the bars are quickly done by two different cams, the mouth portion of the bag filled with articles is quickly spread flat and held on the carrier belts and the mouth portion of the bag so spread flat is pinched and sealed by a sealer. Hence, even if the bag is made of a very thin and weak plastic film, the sealing can be done without generation of creases.
Number | Date | Country | Kind |
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NO. 2005-179260 | Jun 2005 | JP | national |
NO. 2005-298582 | Oct 2005 | JP | national |