FIELD OF THE INVENTION
This invention relates to knife assemblies, and more specifically to knife assemblies used in food preparation.
BACKGROUND OF THE INVENTION
The preparation of food for cooking and eating usually involves cutting food items such as fruit, vegetables, meat, and dough-based products into smaller pieces for cooking or baking, combination with other items, and presentation to the consumer. For food items to be combined as slices with other foods, as in the preparation of bread, rolls, bagels, or other items too thick for eating alone and uncut, the slicing process is time-consuming, sometimes dangerous to the preparer, and often error-prone in that the results of a slicing operation can be uneven, unattractive, or even unusable in producing the final dish. These problems can result in food wastage, injury, and delays in preparation which are unacceptable in most meal preparation processes.
Bagels present unique problems in preparing a sandwich. A bagel sandwich is made by slicing the bagel in half on a plane perpendicular to the axis of the hole in the bagel. Bagels are quite firm and thick, and present considerable resistance to a cutting blade when being cut. In addition, the outer surface of the bagel is smooth, round, and two-dimensionally convex, making it highly unstable for cutting except when laid flat on a surface and cut horizontally. Horizontal cutting requires more energy and time than downward (vertical) cutting, both to execute the cut and to hold the bagel in position.
The smooth, convex, outer surface of the bagel presents an additional problem when attempting to cut the bagel into thirds or multiple slices on planes perpendicular to the axis of the hole. Most cutting blades directed at a surface at an angle tend to slide along that surface rather than ‘bite’ into it for the cut. Consequently, food preparers do not often try to make bagel sandwiches or other multilayered bagel preparations using conventional cutting methods.
A bagel is most safely cut by laying it on a flat surface, placing the palm of one hand on the top surface of the bagel, and engaging the outer circular edge of the bagel with a serrated bread knife. The knife is moved parallel to the plane of the support surface while the person keeps the fingers of the hand on the bagel and out of the cutting plane of the knife.
Many people are injured while cutting bagels. The source of the injuries is often improper equipment or improper procedures. For example, many people will use an ordinary, non-serrated knife. Such knives more easily slip on the smooth outer convex surface of the bagel and cut the hand that holds the bagel. Other injuries occur when the bagel is cut while standing it on its convex edge.
To address this safety problem several companies offer frames or holders designed to hold a bagel in position for cutting into two or three layers. Among these are the Bagel Trap, a frame with knife slots for slicing a bagel into two or three layers, and the J. P. Products Bagel cutter, also a frame with three knife slots. Neither product includes a knife or blade. Other companies offer combined holders and blades, but only for making a single cut, such as the Bagel Biter, a guillotine-style cutter with a single blade for slicing a bagel into two halves and an enclosure for holding the bagel. Still other firms offer motor-driven cutters, like the Toastmaster Bagel Slicer, which has an enclosure to hold the bagel and a single blade for cutting the bagel in half.
None of the products combine the ability to cut a bagel into three or more slices with the blade or knife for making the cuts and none of the products provides a motor-driven cutter to produce three or more slices of a bagel.
SUMMARY OF THE INVENTION
The invention, in one embodiment thereof, includes a knife with or without a bagel holder, the knife preferably including one or more knife blades capable of being locked firmly side by side of their tangs and tips so as to make parallel cuts in a bagel or similar food item held firmly in a user's hand and/or a holder. The tangs of the blades are fixed in the knife handle. Optionally, the tips of the blades are fixed in a spacer element between them. The knife blades, when locked in place for operation, are tightly anchored in a single convenient handle to improve the user's control of the cut. The knife blades may be assembled so as to provide two or more different thicknesses of cut between them. The knives may be used with the holder at any of several different slot widths to accommodate the different thicknesses of cut. Each knife blade comprises either a simple blade with a linear or serrated cutting edge, or a motor-driven double-reciprocating blade pair with linear or serrated cutting edges.
In additional embodiments, the invention incorporates a rigid guard that extends from the handle to the tips of the blades so that a food item to be cut passes within the guard. The guard strengthens the knife and reduces the likelihood of exposing fingers or other tissue to the cutting edges of the knife blades. The guards also support the outside surfaces of the bagel where the bagel is being cut, thereby providing added stability and guidance for a bagel cut on its convex edge.
Further embodiments incorporate staggered blades and/or offset blades and/or parallel blades and/or non-parallel blades and/or blades positioned so as to center the food item being cut toward the midpoint of the length of the blades.
BRIEF DESCRIPTION OF THE DRAWINGS
The claimed invention will be illustrated by reference to the following drawings, in which like numerals refer to like elements, and in which:
FIG. 1A shows a bagel with markings indicating where the invention's cuts will divide it into three parts.
FIG. 1B shows the bagel after it has been cut by the invention.
FIG. 2A shows a side view of the knife, in a preferred simple embodiment.
FIG. 2B shows a top view of the knife of FIG. 2A, with the blades spaced closer together.
FIG. 2C shows a top view of the knife of FIG. 2A, with the blades spaced farther apart.
FIG. 3A shows a side view of a motorized form of the invention's knife, in a preferred simple embodiment.
FIG. 3B shows a top view of the knife of FIG. 3A.
FIG. 3C shows a side view of a motorized form of the invention's knife with tip spacers.
FIG. 3D shows a top view of the knife of FIG. 3C, with the blades spaced closer together.
FIG. 3E shows a top view of the knife of FIG. 3C, with the blades spaced farther apart.
FIG. 3F shows a top view of the knife of FIG. 3C, with the blades in paired reciprocating positions at the limits of their movement.
FIG. 4A shows a top view of the invention's knife of FIG. 3A during a cut through a bagel.
FIG. 4B shows a close-up of the cut of FIG. 4A.
FIG. 5A shows the invention's knife of FIG. 3C, bagel holder, and a bagel during a cut.
FIG. 5B shows an end view of the bagel holder for use with the knife of FIG. 3C, with a bagel in position for cutting.
FIG. 6A shows the invention's knife of FIG. 3B, bagel holder, and a bagel during a cut.
FIG. 6B shows an end view of the bagel holder for use with the knife of FIG. 3B, with a bagel in position for cutting.
FIG. 7 shows the invention's bagel holder with removable bagel holding parts.
FIG. 8A shows the invention's knife of FIG. 2C with blade spacers.
FIG. 8B shows the invention's knife of FIG. 2B with blade spacers.
FIGS. 9A-9H show stages in the conversion of the blade spacing of the knife of FIG. 2C to the blade spacing of the knife in FIG. 2B.
FIG. 10 shows a side view of the knife with two guards.
FIG. 11 shows a top view of the knife with two guards.
FIG. 12 shows internal detail of the knife with two guards, in the top view.
FIG. 13 shows three different blades for use in the knife having two guards.
FIG. 14 shows the major components of the knife with two guards ordered for assembly, in a side view of each component.
FIG. 15 shows the major components of the knife with two guards ordered for assembly, in a top view of each component.
FIG. 16 shows an inverted closed-side view of the knife with a single guard.
FIG. 17 shows a top view of the knife with a single guard.
FIG. 18 shows an open-side view of the knife with a single guard.
FIG. 19 shows internal detail of the knife with a single guard, in the top view.
FIG. 20 shows the major components of the knife with a single guard ordered for assembly, in a side view of each component.
FIG. 21 shows the major components of the knife with a single guard ordered for assembly, in a top view of each component.
FIG. 22 shows a pair of centering blades to be used in the invention.
FIG. 23 shows the knife with a single guard having two centering blades mounted for use.
FIG. 24 is a schematic of an assembly for adjusting the spatial relationships between the guards of the knife assembly and, also, between the blade of the knife assembly, and also between the guards and the blades.
FIG. 25 is a schematic side view of one preferred knife assembly;
FIG. 26 is a schematic end view of the assembly of FIG. 25.
FIG. 27 is a top perspective view of another preferred blade assembly that comprises only one blade.
FIG. 28 is a bottom perspective view of the blade assembly of FIG. 27.
FIG. 29 is another, enlarged top perspective view of the blade assembly of FIG. 27.
FIG. 30 is a side view of the blade assembly depicted in FIG. 27.
FIG. 31 is a side view of one preferred blade used in the assembly depicted in FIG. 27.
FIG. 32 is a front view of the blade depicted in FIG. 31.
FIG. 33 is a schematic representation of a knife assembly being lowered into place into one of the guard of assemblies of the invention;
FIG. 34 is a side view of the assembly of FIG. 33 when the knife assembly has been lowered into place into the guard assembly and the guard assembly has been closed and locked.
FIG. 35 is a bottom view of the assembly of FIG. 33 when the knife assembly has been lowered into place into the guard assembly and the guard assembly has been closed and locked.
FIG. 36 is an end view of the assembly of FIG. 33 with the knife assembly disposed within the open guard assembly.
FIG. 37 is an end view of the assembly of FIG. 33 when the knife assembly has been lowered into place into the guard assembly and the guard assembly has been closed and locked.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The apparatus of this invention, in one embodiment thereof, comprises a knife with two or more parallel cutting blades for cutting a bagel 10 or other food item with two or more parallel cuts 11, 12 as shown in FIGS. 1A and 1B. In the invention's knife 20, the blades 21a, 21b are anchored by their tangs 29a, 29b in a handle 22, as shown in FIGS. 2A, 2B and 2C in a manual embodiment, for holding and cutting, and for separating the blades 21a, 21b by a predetermined distance. In a preferred simple two-blade embodiment, shown in FIG. 2A, blades 21a, 21b are anchored by their tangs 29a, 29b at a fixed distance from each other.
Optionally, in a reinforced two-blade embodiment, blades 21a, 21b are also anchored by their tips in a spacer 23 which holds the blades apart at a predetermined distance at the tips. Different embodiments of the invention provide different spacings between the blades as seen in FIGS. 2B and 2C. In a combined embodiment, removable spacing elements are incorporated into the handle and the spacer to permit changing the spacing between the blades. Said removable spacing elements are placed either between the blades or outside them depending on the space desired between the blades.
Although two blades are shown in the figures, the invention provides for the inclusion of three or more blades for cutting multiple slices from a bagel in one cutting process. Alternatively, one may use only one such blade in certain embodiments.
FIGS. 3A and 3B show one design for the invention in a powered embodiment. In the powered set of embodiments, the invention incorporates in its knife 30 conventional double-reciprocating blades 31a, 31b and 32a, 32b driven by a motor in the handle 33 to cut a bagel 10 without sawing effort by the user. In a preferred simple two-double-reciprocating-blade embodiment, shown in FIGS. 3A and 3B, blades 31a, 31b and 32a, 32b are anchored by their tangs 310a, 310b, and 320a, 320b at a fixed distance from each other.
Optionally, in a reinforced two-double-reciprocating-blade embodiment, blades 31a, 31b and 32a, 32b are also anchored by their tips in a spacer 34 which holds the blades apart at a predetermined distance at the tips. As in the manual embodiments, different powered double-reciprocating blade embodiments of the invention provide different spacings between blades 31a, 31b and blades 32a, 32b as shown in FIGS. 3D and 3E. Again, in a combined embodiment, removable spacing elements are incorporated into the handle 33 and the spacer 34 to permit changing the spacing between the blades. Said removable spacing elements are placed either between the blades or outside them depending on the space desired between the blades.
FIG. 3F shows two double blades of the powered embodiment at the ends of their opposing reciprocating strokes. The double reciprocating blades 31a, 31b and 32a, 32b are paired as blade 31a with 32a and blade 31b with 32b so as to allow the spacer 34 anchoring the tips to keep all four blades in alignment for cutting.
FIGS. 4A and 4B show the operation of the powered blades 31a, 31b and 32a, 32b when cutting a bagel 10. The invention's use of double-reciprocating blades 31a, 31b and 32a, 32b in its powered embodiment applies forces in opposite directions simultaneously to the bagel 10, stabilizing the bagel physically during the cutting process.
The invention, in one embodiment thereof, also comprises a holder 40 for bagels to keep the bagel stationary during either manual or powered cutting with the knife 20 or the knife 30. See FIG. 5A for a top view of the holder 40, and FIG. 5B for an end view of holder 40.
The user may use one set of positioning parts 42a for more-widely-spaced cuts as shown in FIGS. 5A and 5B, and another set of positioning parts 42b for more-narrowly-spaced cuts as shown in FIGS. 6A and 6B. Although a center element between the knife blades or blade pairs may be incorporated in the holder, the invention's holder 40 does not require a center element between the knife blades. The holder's two sides confine the knife blades precisely, and the knife blades are firmly anchored at both ends of the knife as seen in FIGS. 2C and 2D and FIGS. 3C through 3F.
As shown in FIG. 7, the holder comprises a base part 41 and one or more positioning parts 42a, 42b. The holder's base part 41 is the same for all embodiments. The holder's positioning parts 42a, 42b are sized and spaced so as to guide the invention's blades accurately. Either set 42a or set 42b of positioning parts may be mounted on the holder's base part 41.
The invention provides a convertible knife embodiment that allows the user to change the space between the knife blades as needed for different thicknesses of cut. See FIGS. 8A, 8B, and 9A-9H for one form of the invention's convertible embodiment. FIG. 8A shows the invention's knife 20 of FIG. 2C with a wider spacing between blades 21a and 21b. FIG. 8B shows the invention's knife 20 of FIG. 2B with a narrower spacing between blades 21a and 21b.
To convert the knife from the form in FIG. 8A to the form in FIG. 8B, the user removes and repositions spacing elements between the blades. See FIGS. 9A and 9B, showing cross sections of the knife handle 22 and the blade spacer 23 respectively for the knife configuration of FIG. 8A. In FIG. 9A, blade tangs 29a, 29b are positioned outside blade spacers 211a, 211b. The user removes screws 24a, 24b as shown in FIG. 9C, and then removes tang spacers 211a, 211b. In FIG. 9B, blades 21a, 21b are positioned outside spacers 212a, 212b. The user removes screws 25a, 25b as shown in FIG. 9D, and then removes spacers 212a, 212b.
In the next step of conversion, the user repositions blade tangs 29a, 29b closer together as shown in FIG. 9E, and reinserts tang spacers 211a, 211b as shown, outside blade tangs 29a, 29b. The user then repositions blades 21a, 21b closer together as shown in FIG. 9F, removing tip spacers 212a, 212b altogether and replacing screws 25a, 25b with shorter screws 26a, 26b. On refastening all screws as shown in FIGS. 9G and 9H, the invention's blades are now positioned closer together as shown in FIG. 8B.
As mentioned above, many people cut themselves while trying to slice a bagel. In order to address this safety issue and improve the safety of the knife and of all knives, the invention further provides a range of additional embodiments with safety features. The safety features include, in one embodiment, one or two rigid guards that isolate the cutting edges of the blades from a person's fingers and reinforce the longitudinal stiffness of the blades so that they do not laterally wobble during cutting.
The invention provides a double-sided guard knife and a single-sided guard knife. The dual-sided guard knife 100 is shown in FIGS. 10-12. It provides longitudinal guards 110.1 and 110.2 opposite the outer facing sides of the blades 120.1, 120.2. The guards are spaced to permit bagels, rolls or other food items to pass between the guards 110.1 and 110.2 in order to be cut by the blades 120.1 and 120.2. FIGS. 16-21, show the single-sided guard knife. All embodiments having longitudinal guards 110, 210 may have the same spacer structures and functions as described above for other embodiments. For all embodiments, the invention may be fabricated either in integrated form for permanent use in a single configuration, or in modular form for disassembly, cleaning, part replacement, or reconfiguration of spacings and blades. Those skilled in the art will understand that existing, single bladed knives may be retro-fitted with single or double sided guards.
Turning to FIGS. 10, 11, knife 100 has a handle 130, a pair of parallel blades 120.1, 120.2 and a corresponding pair of guards 110.1, 110.2 disposed outside the respective blades. The guard 110.1 has an upper edge 110.1a and a lower edge 110.1b. As seen in FIG. 10, the blades 120.1, 120.2 in phantom are laterally and vertically isolated. In other words, even if a person's hand 150 or fingers 151-155 were beneath the blades 120.1, 120.2, the lower edges 110.1b, 110.2b (not shown) of the guards would protect the hand 150 and fingers 151-155 from the blades 120.1, 120.2. The guards 110.1, 110.2 completely cover the outer side of each blade 120.1, 120.2 and extend below the cutting edges of the blades to protect the hand 150 or fingers 151-155 of a person who mistakenly places his hand or fingers beneath the knife 100 while cutting.
In one embodiment, the guards 110.1, 110.2, the handle 130 and a tip spacer 132 are molded around the blades 120.1, 120.2 to form the knife 100. The blades 120.1 and 120.2 are thus laterally reinforced by the handle, tip spacer and guards. The structure of the knife 100 is relatively rigid. The blades 120.1, 120.2 are supported laterally and vertically at each of their ends. This enables the invention to use knives with relatively thin blades, thereby reducing the cost of the materials for the knife. During cutting, dynamic forces generated by the person making the cut and frictional forces of the bread that resist the cut and will tend to bend thin knife blades so that they wobble transverse to the direction of cut. However, the structure of the invention reinforces the lateral stability of the dual, thin blades by holding them relatively stiff and thus resistant to lateral wobble.
The knife 100 may also be constructed from individual elements that are assembled together with suitable fasteners. See FIGS. 12 and 15 which show, respectively, assembled and exploded views of the structure of one dual-sided guard knife. A handle spacer 131 and the tip spacer 140 are in the center of the structure. Blades 120.1, 120.2 are on opposites sides of the handle and tip spacers and guards 110.1, 110.2 are outside the blades. Rivets 139 extend into openings of the guards, blades, handle and tip spacer to assemble and hold the parts together. The tangs 121.1, 121.2 of the blades 120.1, 120.2 are anchored in the knife handle element 131 by one or more rivets 139. The tips 122.1, 122.2 of the blades are likewise anchored in a tip spacer 140 by rivet 139. The guards 110.1, 110.2 are anchored both at the handle 130 and the tip spacer 140 by the same rivets.
In the dual blade embodiments of the invention the blades may be offset vertically with respect to each other. In other words, the blades, though parallel, may have their cutting edges disposed at different depths with respect to each other. This allows the cutting edge of one blade to lead the cutting edge of the other blade. The offset arrangement of the leading cutting edges reduces friction experienced by two blades that are both parallel and aligned. Where the blades are aligned with their lower edges in the same plane, the center cut slice between the blades may become compressed. If so, the compressed slice presses against both the blade surfaces and increases frictional force that inhibits cutting. By jogging or offsetting the relative depths of the cutting edges of the blades with respect to each other, the leading edge of the lower blade acts, at least initially, like a single blade. There is no compressive force exerted on the inside surface of the leading edge of the lower blade because the other blade is vertically offset from it.
The offset blades may be fabricated in any of several forms to facilitate different types of cutting. FIG. 13 shows three different blades 120a, 120b, and 120c for use in the knife having two guards. The top blade 120a in FIG. 13 places the blade's cutting edge closer to the lower edge of the guard. The middle blade 120b in FIG. 13 places the blade's cutting edge farther from the lower edge of the guard. The bottom blade 120c in FIG. 13 places the blade's cutting edge at a middle distance from the lower edge of the guard. The invention may thus be fabricated with two or three blades to provide staggered leading edges; facilitating cutting where making an initial cut with a single blade constitutes an advantage.
FIGS. 14 and 15 show the major components of the knife 100 with a dual guard assembly, in a side view and top assembly view. One guard 110.1 is at top, then a blade 120a, then a handle spacer 131 and a tip spacer 140, another blade 120b, and the second guard 110.2. The handle 130 comprises handle spacer 131 and the handle ends of the guard 110. The assembly may be done once when the knife is fabricated in an integrated embodiment, or may be done by the user at any time for the modular embodiments.
A knife 200 provides one longitudinal guard 210 on only one side of the blades 120a and 120b. The guard 210 is spaced from the proximate blade to permit the cutting of two slices of bread from the side of a loaf of bread or to cut a bagel into three slices. The guard 210 blocks hand access to the cutting edges of the blades 120a, 120b. The single-sided knife 200 may be fabricated for either right-hand or left-hand use.
FIG. 16 shows an inverted closed-side view of the knife 200 with a single guard 210, in an embodiment for right-handed use in carving from the side or end of a large food item such as a roast or a loaf of bread. The view is inverted top-to-bottom to make it consistent with the two figures that follow. The closed side of this embodiment is similar to the closed side of the knife embodiment 100. FIG. 17 shows a top view of the knife 200 with a single guard 210, in an embodiment for right-handed use. Note that the guard 210 of this embodiment may be made thicker than that of the full guard embodiment. FIG. 18 shows the open-side view of the knife 200 with a single guard 210, in an embodiment for right-handed use. Note the relative positions of the two cutting blades 120a, 120b that have their lower, leading edges vertically spaced or offset from each other. The blade 120a closer to the viewer is positioned lower than the blade 120b. This positioning may be reversed or changed as required. This positioning may be done in the same way for the dual-sided guard knife 100. FIG. 19 shows some internal detail of the knife 200 of FIGS. 16-18.
FIG. 20 shows the major components of the knife 200 of FIGS. 16-19, in side views. FIG. 21 shows an expanded assembly view of the element. A guard 210 is at top, then a blade 120a, then a handle spacer 131 and a tip spacer 140, another blade 120b, and a tip facing 260 and a handle facing 270. The handle 230 comprises handle spacer 131, the handle end of the guard 210, and the handle facing 270. The assembly may be done once when the knife is fabricated in an integrated embodiment, or may be done by the user at any time for the modular embodiments. In one embodiment, rivets 139 extend through openings in the parts to secure the parts to the handle and tip spacers.
The knife may be fabricated so as to position the blades with their cutting edges at opposing longitudinal angles. See FIGS. 22 and 23. A cut made with the knife 250 will start near one end of the blade, either the handle end or the tip end. One blade will engage the food item first and the cutting action will move the food item toward and past the center of the blade's length. A return cut will then engage the food item with the other blade slanted to move the food item in the opposite direction, thereby tending to keep the food item centered along the length of both blades. FIG. 22 shows a pair of centering blades 330a, 330b to be used in the invention, and FIG. 23 shows the knife 250 with a half guard having two centering blades 330a, 330b mounted for use. This embodiment also reduces the amount of bread surface that is on the inner faces of the knives. Reducing the area of surface contact on the opposing surfaces 126, 127 (See FIG. 19) reduces the frictional forces generated by the central, sliced bread on the blades and makes it easier to simultaneously cut three slices.
FIG. 24 is a schematic view of a knife assembly that is comprised of a pair of guards 110.1 and 110.2, a pair of blades 120.1 and 120.2, means 402, 404, 406, 408, 410412,414,416, and 418 for varying the distance 423 between blades 120.1 and 120.2, means 412, 414, 416, 418, 420, 422, 424, 426, 428, 430, 432, 434, 436, 438, and 440 for varying the distance between the guards 110.1 and 110.2.
Referring to FIG. 24, and to the preferred embodiment depicted therein, it will be seen that the guards 110.1 and 110.2, and also the blades 120.1 and 120.2 are mounted on a pair of threaded shafts 402 and 420. Disposed on said threaded shaft 402 is a multiplicity of threaded nuts 404, 406, 408, 410, 412, 414, 416, and 418. Disposed on said threaded shaft 420 is a multiplicity of threaded nuts 422, 424, 426, 428, 430, 432, 434, and 436. As will be apparent to those skilled in the art, the position of each of said threaded nuts on the shaft on which it is disposed can be varied by rotating the nut in either a clockwise or counterclockwise direction. Thus, e.g., the position of the guards and/or the blades disposed between any set of nuts may also be varied.
By way of illustration, guard 110.2 is disposed between nuts 404 and 406 at its top 407, and it is disposed between nuts 422 and 424 and its bottom 409. As will be apparent, the when nuts 404 and 406 are moved in a counterclockwise direction, the top 407 of guard 110.2 is moved in direction 411. Conversely, when the 422 and 424 are moved in a clockwise direction, the bottom 409 of guard 110.2 is moved in the direction 413.
As will be apparent to those skilled in the art, the distance 440 may be varied by adjusting the nuts disposed around guards 110.1 and 110.2. Similarly, the distance 442 between blades 120.1 and 120.2 may also be varied by adjusting the nuts disposed around such blades. Similarly, the distance 444 (between blade 120.1 and guard 110.1), the distance 446 (between blade 120.2 and guard 110.2), the distance 448 (between blade 120.1 and guard 110.2), and the distance 450 (between blade 120.2 and guard 110.1) may also be varied.
Referring again to FIG. 24, and in the embodiment depicted, each of guards 110.1 and 110.2, and each of blades 120.1 and 120.2 are substantially parallel to each other. Furthermore, in the embodiment depicted, each of threaded bolts 402 and 422 are substantially coplanar
In another, schematically illustrated in FIG. 25, a multiplicity of threaded bolts that are not coplanar are utilized. FIG. 25 is a side view of a guard 110.1 which is comprised of a multiplicity of orifices 460, 462, 464, and 466. Disposed within orifices 460 and 462 are threaded bolts 402 and 420. Disposed within orifices 464 and 466 are threaded bolts 403 and 421. As will be apparent, the representation in FIG. 25 is schematic, and does not correspond to the proper scale, angles, or dimensions. As will also be apparent, similar orifices 460/462, and 464/466 appear on the other guard used in the assembly guard 110.2.
Referring again to FIG. 25, from which detail has been omitted for the sake of clarity of illustration, it will apparent that one may mount knives 120.1 and 120.2 at different heights and/or at different spacings.
FIG. 26 illustrates another end view of the assembly of FIG. 25.
FIG. 27 is a top perspective view of another preferred blade assembly 440 that comprises only one blade. Referring to FIG. 27, and the preferred embodiment depicted therein, it will be seen that blade assembly 440 is comprised of a housing 442 and a blade 44 disposed therein.
In one preferred embodiment, the housing 442 is an integral assembly that is preferably made from injection molded plastic. In one aspect of this embodiment, the injection molded plastic is transparent injection molded plastic so that, while in use, one may see a bagel being cut by the blade 444.
In one embodiment, the plastic comprising the housing 442 is comprised of an antimicrobial agent. One may make the housing 442 out of any of the antimicrobial agents known to impart such properties to plastic such as, e.g., the materials disclosed in U.S. Pat. No. 6,585,989, the entire disclosure of which is hereby incorporated by reference into this specification. As is disclosed in such patent, “The present invention relates to combinations of phenolic and inorganic compounds which exhibit excellent antimicrobial activity when incorporated into a substrate resin, which mixtures do not exhibit the negative effects associated with the use of either alone. Plastic articles manufactured via a variety of processes from such resins are provided long term antimicrobial activity and exhibit superior resistance to discoloration and maintenance of physical properties, especially upon exposure to ultraviolet radiation. Triclosan, or Irgaguard®, Ciba Specialty Chemicals, 2,4,4′-trichloro-2′-hydroxydiphenyl ether, is a known antimicrobial for plastics applications. It is known to have high activity against numerous gram-positive and gram-negative bacterial. It can be incorporated as a neat material or via a masterbatch into a variety of polymer substrates, for example, polyethylenes such as LDPE, HDPE, MDPE, polypropylene (PP), acrylonitrile-butadiene-styrene terpolymer (ABS), styrene-acrylonitrile copolymer (SAN), polystyrene (PS), polyacrylates, polymethyl methacrylate (PMMA), polyamide, polyesters, polyvinyl chloride (PVC), polymer latex, polyurethane (PUR), thermoplastic polyurethane (TPU), unsaturated polyester (UP), urea formaldehyde resin (UF), etc. Irgaguard® exhibits high activity at the surface of plastic articles and the activity remains after repeated washing of plastic articles. Further, Irgaguard® has a good toxicological profile.
U.S. Pat. No. 6,585,989 also discloses that “Silver based materials, such as colloidal silver, silver nitrate, silver sulfate, silver chloride, silver complexes and silver ion containing zeolites are known antimicrobial agents for plastic articles. Silver compounds exhibit high activity against microorganisms and they have a good toxicological profile. High processing temperatures are possible with silver compounds (greater than 300° C.).”
Other means of making antimicrobial plastic articles are also known. Thus, and referring to claim 1 of U.S. Pat. No. 5,976,562, the entire disclosure of which is hereby incorporated by reference into this specification, this patent provides “1. A method for producing antimicrobial plastic bodies, comprising the steps of: a) providing a plastic blank for forming said plastic body; b) providing antimicrobial particles of at least one antimicrobially active metal or metal compound; c) coating the plastic blank with said antimicrobial particles by a chemical or physical method; d) processing the coated blank by at least one of comminuting and melting down; and e) forming the processed blank into a desired shape, which is said plastic body, wherein the antimicrobial particles of metal or metal compound are embedded in the plastic in the form of discrete particles.”
Referring again to FIG. 28, it will be seen that blade assembly 440 is comprised of a blade 444, one embodiment of which is depicted in FIGS. 32 and 33. In one preferred embodiment, the dimensions 450, 452,454, 456, 458, and 460 are, respectively, 15.97 millimeters, 10 millimeters, 5 millimeters, 10.47 millimeters, 17.44 millimeters, and 1.5 millimeters. The blade 444 has a length 462 of 215 millimeters.
In one preferred embodiment, the blade 444 has a cutting edge with 3.8 serrations per inch and a bevel 10 millimeters from the cutting edge on one or both sides. The blade preferably is made from 1.5 millimeter stainless steel 304 or better. In one aspect of this embodiment, the stainless steel contains at least about 18 percent of chromium and at least about 8 weight percent of nickel.
Referring again to FIG. 28, 29, and 30, the dimensions 480, 482, 484, 486, and 488 are, respectively, 1.29 millimeters, 2.59 millimeters, 1.93 millimeters, 14.83 millimeters, 9.55 millimeters.
FIG. 33 is a schematic representation of a kitchen knife guard assembly 500 into which a kitchen knife 502 comprised of a blade 504 and a handle 506 is being lowered into assembly 500 to be supported by pads 508 and 510 when the sides 512/514 of such assembly are rotated in the direction of arrow 516 are releasably locked to each other. In one aspect of this embodiment, when the sides 512/514 are releasably locked together, the pads 508/510 form a pocket (not shown) in which blade 504 nests.
FIG. 34 is a side view of assembly 500 in its locked position with the blade 504 shown (in dotted line outline) nesting within pads 508/510 within the pocket (not shown, but see FIG. 37).
FIG. 35 is a bottom view of the assembly 500 in its locked position.
FIG. 36 is a schematic view of the blade 504 disposed above the guard assembly 500 prior to the time it is rotated in the direction of arrow 516 and locked. In the embodiment depicted in FIG. 36, the locking means is a snap buckle 520 which is hingably attached to side 514 of guard 500 and which can lock sides 512/514 together when fastener 522 is friction fitted into receptacle 524. These and other fastening means are well known to those skilled in the art. Reference may be had, e.g., to U.S. Pat. No. D30,1566 (low profile snap buckle), U.S. Pat. No. 5,291,641 (snap buckle), U.S. Pat. No. 5,991,985 (safety snap buckle), U.S. Pat. No. 6,322,302 (snap buckle tool), and the like. The entire disclosure of each of these United States Patent is hereby incorporated by reference into this specification.
In one embodiment, the locking means is the snap buckle described and claimed in United States patent claim 1 of this patent describes: “1. A safety snap buckle, comprising: a) a male part having catching means, and having a central member with an additional catch located thereon, and b) a female part having a depressible member located thereon, engageable with said catch, and having an open end, a front surface, and a back surface, whereby disengagement of said male part from said female part requires manual pressure on said catching means and said depressible member.
FIG. 37 is an end view of the locked assembly 500.
In one embodiment, the apparatus of this invention produces two or more precisely-aligned, clean, quick, safe cuts in a bagel, roll or other food item with a single cutting operation. In the case of the bagel, the result is a cut bagel usable in creating sandwiches with three or more layers: a club bagel sandwich. The invention thus provides kitchen service as a bagel knife in situations requiring fast, safe, accurate, attractive food preparation and presentation.
In its single guard embodiments, the invention also produces two or more precisely-aligned, clean, quick, safe cuts in other food items including large items requiring end or side slices. The invention's ability to perform multiple simultaneous cuts without compromising safety or quality in a variety of roles constitutes a significant advantage in food preparation, presentation and/or productivity.
The invention further contemplates and the appended claims will cover embodiments of the invention that use a single blade and a single side guard and single or double bladed versions with adjustable side guards. The relative spaces between the side guards, between the blades, and between the side guards and the blades are preferably adjustable. The distance between the blades in the double bladed version and the distance between either side guard and an adjacent blade may be varied by using different size spacers at the ends of the blades. Another way to vary the distance is to provide a spacer with a threaded screw and external adjusting nuts to moved the blades or the guards. For example, one could put a fixed spacer between the ends of two blades and then insert springs between the blades ends the ends of the spacer. The threaded spacer screw would extend beyond the side guards and would be held in place by springs acting between the blades and the guards and the external wing nuts. As the wing nuts were tightened, the guards would move toward each other and reduce the space between the adjacent blade and guard. Likewise, as the wing nuts were loosened, the springs would urge the guards farther away from the adjacent blades. While the above embodiments show a manual knife, those skilled in the art understand that the manual knife may be adapted to receive a motor that reciprocates the blades.
Patent Application
20070095191
