Different flowable materials, such as grain, salt, sand, gravel, etc., may be filled into bags so that the material may be shipped or transported. Bagging equipment or machinery may use several moving parts to fill material into the bags. These types of material may be abrasive and can cause wear or damage to this equipment over time which can be costly and time consuming.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
A method may include providing a first bag including a bottom wall and a variable-length expansible sleeve. The variable-length expansive sleeve may have a first end coupled to the bottom wall of the first bag to block accumulated material from flowing out of an interior region of the variable-length expansible sleeve through the first end and a second end formed to include an inlet port that opens to the interior region.
In some embodiments, the method may further include providing a bag filler. The bag filler may include a hopper trolley configured to move in a lateral direction along the ground and a hopper coupled to the hopper trolley for movement therewith. The hopper may be formed to include a bin that defines a material-storage region and a dispense nozzle coupled to the bin that defines an outlet opening in fluid communication with the material-storage region.
In some embodiments, the method may further include coupling the second end of the variable-length expansible sleeve to the dispense nozzle while the first bag is in a contracted configuration associated with an empty mode of the first bag. In the contracted configuration, the interior region of the variable-length expansible sleeve of the first bag may be free of material.
In some embodiments, the method may further include adding a flowable material to the material-storage region of the bin to begin filling the variable-length expansible sleeve of the first bag so that the bottom of the first bag is held in a stationary position on the ground and moving the bag filler in the lateral direction relative to and away the bottom wall of the first bag. By moving the bag filler in the lateral direction away from the bottom wall of the first bag, the bag filler may dispense more of the material from the material-storage region of the bin under gravity through the dispensing outlet and the inlet port into the interior region of the variable-length expansible sleeve of the first bag to continue to fill the variable-length expansible sleeve of the first bag. In this way, length of the variable-length expansible sleeve may continuously increase as the bag filler is moved in the lateral direction relative to and away from the bottom wall of the first bag until the variable-length expansible sleeve is in an expanded configuration associated with a filled mode of the first bag in which the variable-length expansible sleeve has attained a desired volume or length.
In some embodiments, the method may further include adding more of the flowable material to the material-storage region of the bin after moving the bag filler in the lateral direction. The method may further include moving the bag filler in the lateral direction after adding more of the flowable material to the material-storage region of the bin.
In some embodiments, the method may further include removing the second end of the first bag from the dispense nozzle after the first bag has is in the expanded configuration associated with the filled mode and coupling the second end of a second bag to the dispense nozzle of the hopper. The method may further include repeating the steps of adding the material to the material-storage region of the bin and moving the bag filler in the lateral direction relative to and away the bottom wall of the second bag to cause the bag filler to dispense more of the flowable material from the material-storage region of the bin under gravity through the inlet port into the interior region of the second bag.
In some embodiments, adding flowable material to the material-storage region of the bin may be continuous. In some embodiments, adding flowable material to the material-storage region of the bin may be in steps.
In some embodiments, the bin of the hopper may include a pair of side walls located in spaced apart relation to each other, a rear wall that extends between and interconnects the side walls, and a flow-surface wall that extends between and interconnects the side walls. The pair of side walls, the rear wall, and the flow-surface wall may define the material-storage region of the bin. The flow-surface wall may be spaced apart from the rear wall to define a throat opening of the material-storage region.
In some embodiments, the flow-surface wall may extend at an angle relative to the ground so that the flowable material in the material-storage region moves through the throat opening and out the outlet opening of the dispense nozzle as the bag filler is moved in the lateral direction. The angle of the flow-surface wall may be about 40 degrees.
In some embodiments, the flow-surface wall may be shaped to include an upper end, a lower end spaced apart from the upper end that defines a portion of the outlet opening, and a flow-surface wall that extends between and interconnects the upper end and the lower end. The throat opening may be defined between the flow surface of the flow-surface wall and the rear wall.
In some embodiments, the rear wall may extend at an angle relative to the ground. The angle of the rear wall may be about 68 degrees.
In some embodiments, the method may further include providing a conveyor coupled to the hopper trolley for movement therewith. The conveyor may be configured to transport the flowable material to the material-storage region of the bin.
The conveyor may extend between and interconnect a base of the hopper trolley and a flow-surface wall of the bin included in the hopper.
In some embodiments, the hopper trolley may include a wheeled base and a support structure. The wheeled base may extends laterally between a first end having a first wheel assembly coupled thereto and a second end having a second wheel assembly coupled thereto. The support structure may be arranged to extend between and interconnect the hopper to the wheeled base.
According to another aspect of the present disclosure, a bagging device adapted for filling a bag may include a hopper trolley and a hopper. The hopper trolley may be configured to move in a lateral direction along the ground. The hopper may be coupled to the hopper trolley for movement therewith.
In some embodiments, the hopper may include a bin and a dispense nozzle. The bin may include a pair of side walls located in spaced apart relation to each other, a rear wall that extends between and interconnects the side walls, and a flow-surface wall that extends between and interconnects the side walls. The pair of side walls, the rear wall, and the flow-surface wall may define a material-storage region configured to receive a flowable material. The flow-surface wall may be spaced apart from the rear wall to define a throat opening of the material-storage region. The dispense nozzle may extend between and interconnect the rear wall and the flow-surface wall. The dispense nozzle may extend laterally from the rear wall away from the flow-surface wall to define an outlet opening between the dispense nozzle and the flow-surface wall,
In some embodiments, the hopper may be configured to dispense the flowable material from the material-storage region of the bin. The hopper may be configured to dispense the flowable material from the material-storage region of the bin under gravity through the outlet opening of the dispense nozzle into an interior region of a bag coupled to the dispense nozzle of the hopper that is in a contracted configuration associated with an empty mode to continuously fill the bag as the bagging device is moved in the lateral direction relative to and away from a stationary end of the bag until the bag is in an expanded configuration associated with a filled mode.
In some embodiments, the flow-surface wall may extend at an angle relative to the ground. The angle of the flow-surface wall may be about 40 degrees.
In some embodiments, the rear wall may extend at an angle relative to the ground. The angle of the rear wall may be about 68 degrees.
In some embodiments, the flow-surface wall may be shaped to include an upper end, a lower end spaced apart from the upper end that defines a portion of the outlet opening, and a flow surface that extends between and interconnects the upper end and the lower end. The throat opening may be defined between the flow surface of the flow-surface wall and the rear wall.
In some embodiments, the bagging device may further include a conveyor coupled to the hopper trolley for movement therewith and configured to transport the flowable material to the material-storage region of the bin. The conveyor may include a conveyor belt that extends between and interconnects a base of the hopper trolley and the flow-surface wall of the bin included in the hopper and a motor coupled to the conveyor belt to drive movement of the conveyor belt.
In some embodiments, the hopper trolley may include a wheeled base and a support structure. The wheeled base may extends laterally between a first end having a first wheel assembly coupled thereto and a second end having a second wheel assembly coupled thereto. The support structure may be arranged to extend between and interconnect the hopper to the wheeled base.
The detailed description particularly refers to the accompanying figures in which:
An illustrative bagging device 10 is adapted for filling a bag 12 with a flowable material 14 as shown in
Unlike other bagging equipment, the bagging device 10 includes no moving parts or components to dispense the material 14. Rather, the whole device is moved in the lateral direction to cause the flowable material 14 to be dispensed under gravity into the bag 12.
The flowable material 14 may be grain, salt, sand, gravel, or any other flowable material. These types of material may be abrasive and can cause wear or damage to the moving parts of other bagging equipment over time. However, the bagging device 10 eliminates the need for any automation or moving parts to dispense the material 14 and reduces the wear and tear on the device 10 compared to other bagging machines.
Turning again to the bag 12, the bag 12 includes a bottom 30 and a variable-length expansible sleeve 32 as shown in
The variable-length expansible sleeve 32 includes a first end 34 coupled to the bottom 30 of the bag 12 and a second end 36 configured to be coupled to the hopper 22 of the bagging device 10 as shown in
The second end 36 of the variable-length expansible sleeve 32 is coupled to the hopper 22 in the contracted configuration associated with the empty mode in which the interior region 16 of the variable-length expansible sleeve 32 is free of material 14. The flowable material 14 is then added to the material-storage region 24 of the hopper 22 to begin filling the variable-length expansible sleeve 32 of the bag 12 so that the bottom 30 of the bag 12 is held in a stationary position on the ground.
After material 14 is added, the bagging device 10, also referred to as the bag filler 10, is moved in the lateral direction relative to and away the bottom 30 of the bag 12. This causes the hopper 22 of the bag filler 10 to dispense more of the material 14 from the material-storage region 24 of the hopper 22 under gravity through the dispensing outlet opening 26 and the inlet port into the interior region 16 of the variable-length expansible sleeve 32 of the bag 12 to continue to fill the variable-length expansible sleeve 32.
In this way, a length of the variable-length expansible sleeve 32 continuously increases as the bag filler 10 is moved in the lateral direction relative to and away from the bottom 30 of the bag 12 until the variable-length expansible sleeve 32 is in the expanded configuration associated with the filled mode in which the variable-length expansible sleeve 32 has attained a desired volume or length. The bag filler 10 allows a user to quickly and easily fill the variable-length expansible sleeve 32 of the bag 12 to the desired volume or length.
Turning again to the bagging device 10, the hopper trolley 20 includes a wheeled base 40 and a support structure 42 as shown in
In some embodiments, the hopper trolley 20 does not include wheels. Rather, the hopper trolley 20 may slide along the ground in the lateral direction. The trolley 20 may have a sled base, a track system, or another mechanism to decrease friction so that the bagging device may move in the lateral direction.
The hopper 22 includes a bin 50 and a dispense nozzle 52 as shown in
The bin 50 includes a pair of side walls 54, 56, a guide wall 58, and a flow-surface wall 60 as shown in
The flow-surface wall 60 is spaced apart from the guide wall 58 to define a throat opening 62 of the material-storage region 24 as shown in
Both the guide wall 58 and the flow-surface wall 60 extend at an angle 58A, 60A as shown in
The flow-surface wall 60 extends at a flow surface angle 60A relative to the ground so that the flowable material 14 in the material-storage region 24 moves through the throat opening 62 and out the outlet opening 26 of the dispense nozzle 52 as the bag filler 10 is moved in the lateral direction. The flow surface angle 60A is about 40 degrees in the illustrative embodiment.
In some embodiments, the flow surface angle 60A is between about 35 degrees and about 45 degrees. In some embodiments, the flow surface angle 60A is about 35 degrees. In some embodiments, the flow surface angle 60A is about 45 degrees.
The guide wall 58 extends at a guide angle 58A relative to the ground. The guide angle 58A is about 68 degrees in the illustrative embodiment. In some embodiments, the guide angle 58A is between about 60 degrees and about 70 degrees. In some embodiments, the guide angle 58A is about 60 degrees. In some embodiments, the guide angle 58A is about 70 degrees.
The guide wall 58 is shaped to include an upper end 64, a lower end 66 spaced apart from the upper end 64, and a guide surface 68 as shown in
The flow-surface wall 60 is shaped to include an upper end 72, a lower end 74 spaced apart from the upper end 72, and a flow surface 76 as shown in
In the illustrative embodiment, the upper and lower ends 72, 74 of the flow-surface wall 60 are perpendicular to the plane. In other words, the upper and lower ends 72, 74 of the flow-surface wall 60 are angle relative to the flow surface 76. The second end 36 of the variable-length expansible sleeve 32 extends around the terminal end 70 of the dispense nozzle 52 and the lower end 74 of the flow-surface wall 60 as shown in
The support structure 42 of the wheeled base 40 is configured to engage the flow-surface wall 60 to support the hopper 22. The support structure 42 includes support rails 82 and stiffener rails 84, 86 as shown in
A method of using the bag filler 10 to fill a plurality of bag 12 may include several steps. To begin filling the bags 12, the second end 36 of a first bag 12 is coupled to the dispense nozzle 52 while the first bag 12 is in the contracted configuration as shown in
By adding material to the material-storage region 24, the flowable material 14 flows down the flow surface 76 of the flow-surface wall 60 of the bin 50 through the throat opening 62 and the inlet port into the interior region 16 of the variable-length expansible sleeve 32. The material 14 collects at the bottom 30 of the first bag 12 so that the bottom 30 of the bag 12 is held in the stationary position on the ground by the weight of the material 14 as shown in
After the bag 12 is coupled to the dispense nozzle 52, the method includes moving the bag filler 10 in the lateral direction relative to and away the bottom 30 of the bag 12 as shown in
The bag filler 10 continues to fill the variable-length expansible sleeve 32 so that the length of the variable-length expansible sleeve 32 continuously increases as the bag filler 10 is moved in the lateral direction as shown in
As the bag filler 10 is moved lateral and material 14 is dispensed into the bag 12, the method may further include adding more of the flowable material 14 to the material-storage region 24 of the bin 50. This replenishes the supply of flowable material 14 in the material-storage region 24.
In some embodiments, the step of adding flowable material 14 to the material-storage region 24 of the bin 50 is continuous. The bag filler 210 may include a conveyor 228 to continuously add material 14 to the material-storage region 224 as the bag 12 is filled as shown in
The second end 36 is then detached from the dispense nozzle 52 and a new bag 12 is attached to the dispense nozzle 52. The second end 36 of a new second bag 12 is coupled to the dispense nozzle 52 of the hopper 22.
The steps of adding the material 14 to the material-storage region 24 of the bin 50 and moving the bag filler 10 in the lateral direction relative to and away the bottom 30 of the second bag 12 to cause the bag filler 10 to dispense more of the flowable material 14 from the material-storage region 24 of the bin 50 under gravity through the inlet port into the interior region 16 of the second bag 12.
Another embodiment of a bagging device 210 in accordance with the present disclosure is shown in
The bagging device 210 includes a hopper trolley 220, a hopper 222, and a conveyor 228 as shown in
The conveyor 228 extends between and interconnects a base 240 of the hopper trolley 220 and a flow-surface wall 260 of the bin 250 included in the hopper 222. The conveyor 228 includes a conveyor belt 290 and a motor 292. The conveyor belt 290 extends between and interconnects the base 240 of the hopper trolley 220 and the flow-surface wall 260 of the bin 250 included in the hopper 222. The motor 292 is coupled to the conveyor belt 290 to drive movement of the conveyor belt 290 to add the flowable material 14 to the material-storage region 224.
The hopper trolley 220 includes the wheeled base 240 and a support structure 242 as shown in
The hopper 222 includes the bin 250 and a dispense nozzle 252 as shown in
The bin 250 includes a pair of side walls 254, 256, a guide wall 258, and a flow-surface wall 260 as shown in
As used herein, the term “about” refers to the cited value being within the errors arising from the standard deviation found in their respective testing measurements, and if those errors cannot be determined, then “about” may refer to, for example, within 5%. 4%. 3%. 2%, or 1% of the cited value.
This application claims the benefit of U.S. Provisional Application No. 63/520,893, filed Aug. 21, 2023; the entire contents of this application is hereby incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| 63520893 | Aug 2023 | US |