The present disclosure relates to the field of household appliances, and more particularly, to a balance assembly and a household appliance.
When a cavity of a household appliance rotates and the load is eccentric, there will be serious vibration. In the related art, a balancing ring is disposed on the cavity, and the balancing ring has a built-in movable balancer for balancing the eccentricity of the load. By controlling the movement of the balancer in the balancing ring, the vibration generated by the eccentricity of the load may be balanced. In order to achieve the above goals, it is necessary to detect the position of the balancer.
Embodiments of the present disclosure provide a balance assembly and a household appliance.
Embodiments of the present disclosure provide a balance assembly applied in a household appliance. The balance assembly includes a balancing ring, a balancer, an identification member, and a first detection member. The balancing ring has a chamber defined therein. The balancer is movably arranged in the chamber, and includes a rotating member and a driving member. The driving member is connected to the rotating member and is configured to drive the rotating member to rotate to drive a movement of the balancer within the chamber. The balance assembly is configured to cause a relative movement between the identification member and the first detection member during the movement of the balancer. Th first detection member is configured to detect a number of times of the identification member passing through the first detection member. The number of times of the identification member passing through the first detection member is related to a position of the balancer.
Embodiments of the present disclosure provide a household appliance. The household appliance includes a cavity having a rotation axis, and the balance assembly according to any one of the above embodiments. The balance assembly is mounted in the cavity. A central axis of the balancing ring is parallel to or coincident with the rotation axis of the cavity.
Additional embodiments of the present disclosure will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the present disclosure.
The embodiments of the present disclosure will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, in which:
Symbols of Main Components:
balance assembly 100, household appliance 200;
balancing ring 11, balancer 13, identification member 15, first detection member 17, chamber 19, initial position 191;
rotating member 21, gear 22, driving member 23, first inner wall 25, second inner wall 27, ring gear portion 29;
first guide member 33, second guide member 35, mounting member 36, connecting member 37, elastic member 38, bracket 39;
calibration member 41, calibration portion 42, second detection member 43, roller 45, bearing member 47, power supply apparatus 48; and
main controller 50, cavity 51, outer drum 53, vibration damping structure 54, and mounting plate 55.
The embodiments of the present disclosure will be described in detail below with reference to examples thereof as illustrated in the accompanying drawings, throughout which same or similar elements, or elements having same or similar functions, are denoted by same or similar reference numerals. The embodiments described below with reference to the drawings are merely illustrative and are intended to explain, rather than limiting, the present disclosure.
In the description of the present disclosure, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance, or to implicitly show a number of features indicated. Thus, a feature defined with “first” and “second” may explicitly or implicitly includes one or more this feature. In the description of the present disclosure, “a plurality of” means two or more, unless specified otherwise.
In the present disclosure, unless otherwise clearly specified and limited, terms such as “install”, “connect”, “connect to” and the like should be understood in a broad sense. For example, it may be a fixed connection or a detachable connection or connection as one piece; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate; internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. The specific meaning of the above terms in the present disclosure can be understood according to specific circumstances.
Different embodiments or examples are provided by the disclosure of the present disclosure for implementing structures of the present disclosure. In order to simplify the disclosure of the present disclosure, components and arrangements of specific examples are provided below. Of course, the components and arrangements are merely illustrative and are not intended to limit the present disclosure. Furthermore, reference numerals and/or reference letters may be repeatedly used in different examples of the present disclosure for a purpose of simplification and clearness, instead of indicating relationships between various embodiments and/or arrangements discussed herein. In addition, the present disclosure provides examples of various specific processes and materials, but the applicability of other processes and/or application of other materials.
Referring to
In the above balance assembly 100, the rotating member 21 may drive a movement of the balancer 13 within the chamber 19. The first detection member 17 may detect the number of times of the identification member 15 passing through the first detection member 17, and the number of times of the identification member 15 passing through the first detection member 17 may be used to determine the position of the balancer 13.
It can be understood that, in the embodiment of the present disclosure, during the movement of the balancer 13 within the chamber 19, the identification member 15 and the first detection member 17 move relative to each other, and the identification member 15 passes through the first detection member 17. The number of times of the identification member 15 passing through the first detection member 17 is related to the position of the balancer 13. Therefore, the moving distance of the balancer 13 may be determined by detecting the number of times of the identification member 15 passing through the first detection member 17, and the position of the balancer 13 may be determined in combination with an initial position 191 of the balancer 13. The initial position 191 may refer to a position where the balancer 13 is located before it begins to move within the chamber 19, or a position that can be determined during the movement of the balancer 13.
In the illustrated embodiment, the balancing ring 11 defines a chamber 19 along the circumferential direction, and the balancer 13 may move back and forth within the chamber 19 along the circumferential direction. That is, the balancer 13 may make a circular motion in the chamber 19 of the balancing ring 11. Referring to
In some embodiments, the rotating member 21 has an identification member 15 disposed thereon, or the chamber 19 has an identification member 15 disposed on an inner wall thereof. In this way, the identification member 15 can be detected in various manners, and thus the flexibility of the identification member 15 during mounting can be improved.
Further, referring to
There are grooves between the teeth of the gear 22 or between the teeth of the ring gear portion 29, and the teeth and the grooves are evenly and alternately distributed. The gear 22 meshes with the ring gear portion 29 to rotate. When the gear 22 rotates, the balancer 13 may be driven to move relative to the ring gear portion 29. In this case, the teeth of the gear 22 or the teeth of the ring gear portion 29 may serve as the identification member 15, and correspondingly, the first detection member 17 may be mounted on the balancer 13. The first detection member 17 includes a detection surface, and the detection surface faces the identification member 15. When the teeth of the gear 22 are used as the identification member 15, the rotating member 21 has the identification member 15 disposed thereon. When the teeth of the ring gear portion 29 arranged on the first inner wall 25 are used as the identification member 15, the first inner wall 25 of the chamber 19 has the identification member 15. In other embodiments, the identification member 15 may be disposed in a position other than the first inner wall 25 in the chamber 19.
In some embodiments, when the identification member 15 is the tooth of the gear 22, the first detection member 17 may be mounted on the balancer 13 at a position directly facing the tooth of the gear 22. When the gear 22 rotates, the first detection member 17 is relatively stationary. When the identification member 15 is the tooth of the ring gear portion 29, the first detection member 17 may be mounted on the balancer 13 at a position directly facing the tooth of the ring gear portion 29. When the gear 22 rotates, the balancer 13 moves and thus drives a movement of the first detection member 17 relative to the ring gear portion 29. During the rotation of the gear 22, the tooth of the gear 22 will continuously pass through the first detection member 17. Therefore, the number of times of the tooth of the gear 22 passing through the first detection member 17, that is, the number of the teeth of the gear 22 passing through the first detection member 17, may be detected.
In addition, the gear 22 meshes with the ring gear portion 29 to drive the movement of the balancer 13, and thus a slipping of the balancer 13 is prevented during the movement process to ensure the stability of the movement of the balancer 13.
In some embodiments, the first detection member 17 may include at least one of an optical sensor, a Hall sensor, or an ultrasonic sensor. In this way, the first detection member 17 has selectivity and lower cost. The optical sensor may be, for example, an infrared sensor or the like.
In some embodiments, when the first detection member 17 includes one type of sensor, one of the optical sensor, the Hall sensor, and the ultrasonic sensor may be selected. When the first detection member 17 includes multiple types of sensor, two or more types of the optical sensor, the Hall sensor, or the ultrasonic sensor may be selected. The data detected by two or more sensors may be averaged as the output data of the first detection member 17, or the data may be calculated with different weights or ratios to serve as the output data of the first detection member 17.
It can be understood that with the development of technology, the manufacturing processes of the optical sensors, the Hall sensors, the ultrasonic sensors, etc. have been quite mature. Thus, the above types of sensors have smaller size and the manufacturing cost thereof is low, and they can be massively produced and suitable for being applied to the balance assembly 100. By selecting the above types of sensors as the first detection member 1, the detection function of the identification member 15 can be achieved, while reducing the manufacturing cost of the balance assembly 100.
In the embodiment of
In the embodiment of
In other embodiments, the identification member 15 may be black and white stripes, and the first detection member 17 may be an optical sensor. The black and white stripes may be arranged on the gear 22, or on the part that rotates coaxially with the gear 22, or arranged on the inner wall of the chamber 19 to form a ring and concentrically with the ring gear portion 29. The optical sensor may be mounted on the balancer 13 at a position facing the black and white stripe. Since the black stripe absorbs light and the white stripe reflects light, during the movement of the balancer 13, the black and white stripes will continuously pass through the optical sensor. Therefore, the number of times of white stripes passing through the optical sensor, that is, the number of white stripes passing through the optical sensor, may be detected. Based on the optical signal received by the optical sensor, the regular pulse signals may be obtained, and the number of pulses is the number of the white stripes by which the balancer 13 rotates. Since the widths of the white stripes and the black stripes are known, the moving distance of the balancer 13 can be obtained, and thus, in combination with the initial position 191 of the balancer 13, the position of the balancer 13 may be obtained.
It should be noted that the above identification member 15 may also have other structures. For example, the rotating member 21 may be a wheel having spokes at intervals, and the identification member 15 may be a spoke of the wheel. The first detection member 17 may detect the number of times that the spoke passes through the first detection member 17. The specific detection mechanism is similar to the above.
Referring to
It can be understood that the initial position 191 of the balancer 13 refers to a default position when the balancer 13 is stationary in the chamber 19 when the balancer 13 does not move. The controller 31 records the initial position 191, and determines the position of the balancer 13 in combination with the moving distance the balancer 13 when the balancer 13 starts to move from the default position. In some embodiments, the first detection member 17 may output regular pulse signals based on the number of times of the identification member 15 passing through the first detection member 17. The pulse signals output by the first detection member 17 are received and processed by the controller 31 to obtain, in combination with the initial position 191 of the balancer 13, the moving distance of the balancer 13. In this way, the specific position of the balancer 13 may finally be calculated. The controller 31 may be a controller of the balancer 13. The balancer has a control board (not shown) mounted thereon, and the controller 31 may be arranged on the control board. The specific position of the balancer 13 may be transmitted to a main controller 50 of the household appliance 200 in a wired or wireless manner. In other embodiments, the controller 31 may also be located outside the balancer 13, for example, at other positions on the balancing ring 11.
It can be understood that, in another embodiment, the balancer 13 may also transmit the number of times of the identification member 15 passing through the first detection member 17 to the main controller 50 of the household appliance 200 in a wireless or wired manner, and the specific position of the balancer 13 is determined by the main controller 50, which is not described in detail herein.
In the embodiments of the present disclosure, there is initial positions 191 in the chamber 19. In a case that balancers 13 is disposed in the chamber 19, one balancer 13 is located in one initial position 191. In an embodiment, there are two initial positions 191 in the chamber 19, and the number of the balancers 13 is two. When the two balancers 13 are not in motion, one balancer 13 remains stationary in one initial position 191. In one embodiment, the two initial positions 191 are symmetrically arranged at 180 degrees. In this way, the balancers 11 can be kept balanced when the balancers 13 are not in motion. In the embodiment illustrated in
Referring to
It can be understood that the balancer 13 may vibrate when moving in the chamber 1. Thus, the balancer 13 may deviate from the moving track when moving at a high speed, which may affect the movement of the balancer 13. By providing the first guide member 33 and the second guide member 35, the balancer 13 can move against the second inner wall 27, and thus the balancer 13 is guided to increase the stability of the balancer 13.
Referring to
In the illustrated embodiment, the second guide member 35 is an annular guide rail arranged on the second inner wall 27. In the illustrated embodiment, the first guide member 33 includes two rollers 45 connected by a rotating shaft 46. The two rollers 45 can roll on the guide rail, and the two rollers 45 may clamp the guide rail. Along the length direction of the balancer 13, two first guide members 33 are arranged at both ends of the balancer 13 to further improve the smoothness of the movement of the balancer 13. In other embodiments, the first guide member 33 and the second guide member 35 may be connected to each other by means of embedding, meshing and abutting, and may also play a guiding role. Other embodiments are not described in detail herein.
Further, the first guide member 33 includes a mounting member 36, a connecting member 37, and an elastic member 38. The mounting member 36 has a blind hole for accommodating the elastic member 38 defined therein. One end of the elastic member 38 is connected to the connecting member 37, and the other end of the elastic member 38 abuts against the bottom wall of the blind hole. The roller 45 is rotatably connected to the connecting member 37. The first guide member 33 is mounted on the balancer 13 through the mounting member 36. When the roller 45 is connected to the second guide member 35, the roller 45 may elastically compress the elastic member 38 through the connecting member 37 under the action of an excessively great force between the roller 45 and the second guide member 35. In this way, the elastic member 38 generates an elastic force facing away from the second guide member 35, which buffers the force between the roller 45 and the second guide member 35. Therefore, the friction between the balancer 13 and the second guide member 35 can be reduced to achieve the effect of vibration reduction. At the same time, the elastic member 38 may ensure that the roller 45 is always connected to the second guide member 35. In the illustrated embodiment, the first guide member 33 has two elastic members 38 disposed thereon and connected to the connecting member 37, and thus the mounting member 36 may bear a greater force.
Referring to
Further, the balancer 13 includes a bracket 39. In some embodiments, the balancer 13 may further include a power supply apparatus 48, and the power supply apparatus 48 can supply power to the balancer 13. The bracket 39 is designed as an arc-shaped structure along the circumferential direction of the chamber 19. The first detection member 17, the driving member 23, the controller 31, the first guide member 33, and the power supply apparatus 48 may all be arranged on the bracket 39. In this way, the balancer 13 may cooperate with the annular structure of the balancing ring 11 to move in the chamber 19 to avoid collision with the inner wall of the chamber 19. The bracket 39 may be made of thick stainless-steel plate, and thus the bracket 39 will not deform during the entire working process of the balancer 13. The power supply apparatus 48 may use a rechargeable battery to power the balancer 13.
Referring to
It can be understood that, since the balancer 13 moves for a long time, accumulated errors may occur when the first detection member 17 detects the information about the number of times of the identification member 15 passing through the first detection member 17. Therefore, when the moving distance of the balancer 13 is calculated based on the information about the number of times with errors, an error occurs in the determined position of the balancer 13. Therefore, the position error of the balancer 13 may be eliminated by providing the calibration member 41 and the second detection member 43.
In some embodiments, when the second detection member 43 passes through each calibration member 41, the information of the calibration member 41 detected by the second detection member 43 will be transmitted to the controller 31. Further, the controller 31 will set the position of the balancer 13 to a value of 0, that is, it is regarded as the origin to recalculate the moving distance of the balancer 13. In this way, the accumulated distance error caused by the long-term movement of the balancer 13, which may result in the inability to accurately determine the position of the balancer 13, can be avoided. In this embodiment, after the second detection member 43 passes through each calibration member 41, the information about the number of times of the first detection member 17 passing through the identification member 15 will be fed back to the controller 31 from 0 again by means of a pulse signal, and the controller 31 starts to calculate the moving distance of the balancer 13 again and obtains the precise position information of the balancer 11 where the balancer 13 is located.
Referring to
When the second detection member 43 includes an optical sensor, the calibration member 41 may be arranged on the second inner wall 27, and the calibration portion 42 may be a black and white stripe. The optical sensor may transmit an optical signal to the second inner wall 27 and receive the optical signal reflected on the second inner wall 27. When the balancer 13 passes through the calibration member 41, the optical sensor will pass through the black and white stripe to change the intensity of the received optical signal, and thus pulse signals corresponding to the number of the calibration portions 42 can be output. Based on the pulse signals, the number of times of the balancer 13 passing through the calibration portion 42 may be determined, and the current position of the balancer 13 may be determined based on the position of the calibration member 41. In other embodiments, the calibration portion 42 may also be a groove or a protrusion. Depending on the intensity of the optical signal received by the optical sensor, the pulse signals corresponding to the number of the calibration portion 42 can also be obtained to finally determine the current position of the balancer 13. The mechanism of the ultrasonic sensor is similar to that of the optical sensor, and will not be repeated herein.
When the second detection member 43 includes a Hall sensor, the calibration portion 42 may be a protruding structure made of a metal material. It can be understood that, when the balancer 13 passes through the calibration member 41, the calibration member 41 will affect the direction of the magnetic field lines of the Hall sensor to change the density of the magnetic field lines passing through the Hall sensor, and the Hall sensor will output pulse signals corresponding to the number of calibration portions 42. Based on the pulse signals, the number of times of the calibration portion 42 passing through the sensor can be determined, and thus the current position of the balancer 13 can be determined based on the position of the calibration member 41.
It should be noted that, the number and position of the calibration members 41 as well as the number of the calibration portions 42 of the calibration member 41 may be adjusted based on specific conditions, and are not limited to the above embodiments.
In some embodiments, referring to
In the illustrated embodiment, the rotating member 21 includes a gear 22, and the identification member 15 is a tooth of the gear 22. The calibration member 41 is disposed on the second inner wall 27, and the calibration member 41 is a protrusion. The first detection member 17 is mounted on the balancer 13 at a position facing the identification member 15, and the second detection member 43 is mounted on the balancer 13 at a position facing the second inner wall 27. The first detection member 17 and the second detection member 43 may be of the same type or different types. For example, the first detection member 17 and the second detection member 43 may be both an optical sensor, an ultrasonic sensor, or a Hall sensor.
For example, in the illustrated embodiment, the balancer 13 includes a controller 31. The controller 31 is connected to the first detection member 17 and the second detection member 43, and the controller 31 is configured to centrally process the detection results of the first detection member 17 and the second detection member 43. Thus, the controller 31 may be directly arranged on the balancer 13, without additionally arranging other controllers 31 on the balancing ring 11.
Referring to
In the above household appliance 200, the rotating member 21 may drive the balancer 13 to move within the chamber 19. The first detection member 17 may detect the number of times of the identification member 15 passing through the first detection member 17, and the number of times of the identification member 15 passing through the first detection member 17 may be used to determine the position of the balancer 13.
It can be understood that, when the central axis of the balancing ring 11 is parallel to or coincident with the rotation axis L of the cavity 51, the balancer 13 can reduce the vibration of the cavity 51.
In the present disclosure, the household appliance 200 may be provided with a vibration sensor (not shown) and a main controller 50. The vibration sensor may be configured to detect the vibration information of the cavity 51 or the vibration information of other components connected to the cavity 51. The main controller 50 may control, based on the vibration information, the movement of the balancer 13 to adjust the specific position of the balancer 13 in the cavity 19, to counteract or reduce the vibration of the cavity 51.
In some embodiments, the main controller 50 may be in communication with the controller 31 of the balance assembly 100 in a wired or wireless manner, to transmit a current state signal and movement signal of the balancer 13 and the like. The current state signal of the balancer 13 includes a current position of the balancer 13, whether the balancer 13 is in a moving state, a communication connection state, and the like. The main controller 50 may transmit the movement signal to the controller 31, and based on the movement signal, the controller 31 controls the movement of the balancer 13. The controller 31 may transmit the current state signal of the balancer 13 to the main controller 50, and the current state signal of the balancer 13 is received and analyzed by the main controller 50 to obtain the current position, movement state and communication connection state, and the like of the balancer 13.
It should be noted that the household appliance 200 may be a laundry appliance such as a washing machine or a dryer, or other household appliances 200 having a rotatable cavity 51. Referring to
In addition, in order to further reduce the transmission of the vibration inside the household appliance 200 to the outside, the outer drum 53 may be connected to a mounting plate 55 through a vibration damping structure 54, and the mounting plate 55 may be fixed on a housing bottom plate of the household appliance 200. The vibration damping structure 54 may adopt vibration damping methods such as spring and hydraulic pressure.
Throughout the specification, description with reference to “an embodiment,” “some embodiments,” “a certain embodiment,” “illustrative embodiments,” “an example,” “a specific example,” or “some examples,” means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least an embodiment or example of the present disclosure. The appearances of the above phrases in various places throughout the present disclosure are not necessarily referring to the same embodiment or example of the present disclosure. Furthermore, the particular features, structures, materials, or characteristics described here may be combined in any suitable manner in one or more embodiments or examples.
Number | Date | Country | Kind |
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201911415572.5 | Dec 2019 | CN | national |
201922500716.9 | Dec 2019 | CN | national |
The present disclosure is a national phase application of International Application No. PCT/CN2020/136236, filed on Dec. 14, 2020, which claims a priority to and the benefit of Chinese Patent Application No. 201911415572.5 and Chinese Patent Application No. 201922500716.9, filed with China National Intellectual Property Administration on Dec. 31, 2019, the entireties of which are herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/136236 | 12/14/2020 | WO |