Balanced five cycle engine with shortened axial extent

Information

  • Patent Grant
  • 6662762
  • Patent Number
    6,662,762
  • Date Filed
    Thursday, February 14, 2002
    22 years ago
  • Date Issued
    Tuesday, December 16, 2003
    21 years ago
  • Inventors
  • Examiners
    • Yuen; Henry C.
    • Ali; Hyder
    Agents
    • Pillsbury Winthrop LLP
Abstract
A five-cycle internal combustion engine in which the transfer cycle movements of the inlet and outlet pistons in the first cylinders are accompanied by a generally equal and axially opposite transfer cycle movement of the inlet and outlet pistons in the second cylinders so that all transfer cycle movements are axially balanced. Also disclosed is an improvement providing a compression ratio adjusting system constructed and arranged to effect axial movement between the cooperating inlet and outlet cams so as to vary the spacing between the inlet and outlet pistons in each cylinder at the combustion position thereof so as to vary the minimum volume condition defined thereby in relation to the volume defined by the compression position thereof.
Description




This invention relates to internal combustion engines and more particularly to improvements in five cycle engines embodying annularly arranged cylinders having opposed pistons movable by annular cams.




BACKGROUND OF THE INVENTION




Five cycle engines of the type herein contemplated have been proposed in the patented literature for more than sixty-eight years. The Packard Motor Car Co. was granted U.S. Pat. No. 1,788,140, on Jan. 6, 1931, which discloses the basic five cycle engine herein contemplated.




The '140 patent discloses an internal combustion engine comprising a housing, a plurality of annularly arranged cylinders in the housing disposed with their axes parallel with a central longitudinal rotor axis. Each of the cylinders includes an inlet end portion having an inlet port therein, a central working portion, and an outlet end portion having an outlet port therein. An inlet piston is mounted in each cylinder constructed and arranged to be moved in sealing relation to the associated cylinder from an inlet end position wherein the inlet port thereof communicates with the working portion thereof in an axial direction away from the inlet end position into an inlet port cut-off position wherein the inlet piston cuts off communication of the inlet port thereof with the working portion thereof and beyond into the working portion thereof. An outlet piston is mounted in each cylinder constructed and arranged to be moved in sealing relation to the associated cylinder from an outlet end position thereof wherein the outer port thereof is communicated with the working portion thereof in an axial direction away from the outlet end position into an outlet port cut-off position wherein the outlet piston cuts off the communication of the outer port thereof with the working portion thereof and beyond into the working portion thereof. Rotor structure within the housing is constructed and arranged to move with a rotational movement within the housing about the central rotor axis. Each of the inlet pistons includes an inlet cam follower constructed and arranged to follow an annular inlet cam during the rotation of the rotor structure. Each of the outlet pistons includes an outlet cam follower constructed and arranged to follow an annular outlet cam during the rotation of the rotor structure. The inlet and outlet annular cams are configured to move the inlet and outlet pistons within each cylinder through a successive five-cycle repeating movement which includes (1) a power cycle wherein the inlet and outlet pistons are moved axially outwardly from combustion positions disposed in closely spaced relation within the working portion of the associated cylinder into the respective cut-off positions thereof, (2) an exhaust cycle wherein the outlet piston is moved from the outer cut-off position thereof into the outlet end position thereof and the inlet piston is moved through the working portion thereof into close proximity to the outlet piston, (3) a transfer cycle wherein the inlet and outlet pistons are moved together in close proximity to each other through the working portion thereof, (4) an intake cycle wherein the outlet piston is initially moved through the working portion of the associated cylinder while the inlet piston is in a position allowing communication of the inlet port with the working portion with the final movement of the intake cycle resulting in the inlet and outlet pistons being in compression positions spaced from the respective end positions thereof so that the communication of the respective ports are cut off from the working portion of the associated cylinder, and (5) a compression cycle wherein the inlet and outlet pistons are moved from the compression positions thereof toward each other into the combustion positions.




The '140 patent disclosure contemplates that the compression positions of the inlet and outlet pistons in the intake cycle constitute the respective cut-off positions thereof, both of which are moved directly therein during the final movements of the intake cycle. In this way, a maximum power is achieved and opposed piston movement balance is achieved during the full movement of the opposed pistons during compression as well as during expansion.




It is noted, however, that the transfer cycle introduces an imbalance because both pistons are moved together through a stroke from the outlet to inlet end positions. Similarly, the intake and exhaust cycles involve different movements of the pistons in the same direction.




Over the years, there have been various improvements on the basic five cycle engine proposed in the patented literature. The Packard Motor Car Co. was granted improvement U.S. Pat. No. 1,808,083, contemporaneously with the basic '140 patent on June 2, 1931. This Packard improvement was directed toward diminishing the imbalanced movement of the pistons together during the transfer cycle by essentially halving the movement required and doubling the five cycle operation to a ten cycle operation.




U.S. Pat. No. 5,289,802 introduced two features of improvement in the basic five-cycle operation. First, an increased compression-expansion ratio beyond one is proposed where the compression positions of the inlet and outlet pistons in the intake cycle constitute the cut-off position of the inlet piston and an intermediate position of the outlet piston disposed inwardly of the outlet cut-off position thereof, both of which are moved directly therein during the final movements of the intake cycle. The intake cycle is essentially accomplished by a movement of the outlet piston within the cylinder which positively displaces a new charge through the open inlet port. Second, the inlet and outlet pistons dwell in the combustion positions thereof longer than the instantaneous dwell provided by simple harmonic motion for a time sufficient to enable a new fueled gas charge within the minimum column to be ignited and to rise to maximum pressure before substantial volume increase toward the maximum volume during the power cycle takes place to thereby eliminate negative work resulting from ignition prior to reaching the minimum volume condition and to obtain optimal work from optimal pressure conditions.




While these improvements to some extent have a positive effect on the inherent imbalance of the basic five-cycle movement, it is apparent that the problem of inherent imbalance has gone unsolved since 1931 despite the various improvements which have been proposed over the years.




My U.S. Pat. No. 6,305,334 discloses one way of achieving balance in a five-cycle engine. The manner of achieving balance is to construct a mirror image of the engine. In this way, all movements of the initial engine pistons and cam followers are accompanied by an equal and opposite movement of the mirror image engine pistons and cam followers. While balance is achieved, the resultant construction is a total engine which is elongated in the axial direction by a factor of two. In many installations, the axial length of the engine becomes prohibitive to usage. An example exists in many automobiles. There still exists a need for a solution to the balance problem which does not create the elongation problem of the mirror image solution of the '334 patent.




BRIEF SUMMARY OF THE INVENTION




An objective of the present invention is to supply the need expressed above. In accordance with the principles of the present invention, this objective is accomplished by providing a five-cycle internal combustion engine having the usual components wherein a plurality of first cylinders and a plurality of second cylinders having axes disposed in annularly spaced relation about the longitudinal axis of the housing assembly and in annularly spaced relation with respect to one another. The inlet and outlet end portions of the first cylinders are arranged in axially opposite relation with respect to the inlet and outlet end portions of the second cylinders respectively. The first and second inlet and outlet cams associated with the first and second cylinders respectively are related to each other so that the transfer cycle movements of the inlet and outlet pistons in the first cylinders are accompanied by a generally equal and axially opposite transfer cycle movement of the inlet and outlet pistons in the second cylinders so that all transfer cycle movements of the first and second inlet and outlet pistons and the associated first and second inlet and outlet cam followers are axially balanced.




The present invention also contemplates an improvement capable of varying the compression ratio of the five cycle engine discussed above as well as other five cycle engines. This capability is achieved by providing a compression ratio adjusting system constructed and arranged to effect axial movement between the cooperating inlet and outlet cams so as to vary the spacing between the inlet and outlet pistons in each cylinder at the combustion position thereof so as to vary the minimum volume condition defined thereby in relation to the volume defined by the compression position thereof.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal sectional view of a balanced five-cycle eight cylinder internal combustion engine embodying the principles of the present invention, the background structure not in section being eliminated for purposes of clearer illustration.





FIG. 2

is a sectional view taken along the line


2





2


of

FIG. 1

;





FIG. 3

is a view similar to

FIG. 1

taken along the line


3





3


of

FIG. 2

;





FIG. 4

is a view showing the relationship between the cam surfaces of the first and second inlet and outlet cams and one position of the first and second inlet and outlet pistons in the eight first and second cylinders;





FIG. 5

is a somewhat schematic view of a pair of inlet and outlet pistons within a cylinder in the combustion position thereof achieved by the inlet and outlet cam configuration shown in

FIG. 4

;





FIG. 6

is a view similar to

FIG. 5

showing the inlet and outlet pistons in another combustion position thereof in accordance with the principles of the present invention;





FIG. 7

is a view similar to

FIG. 5

showing still another combustion position of the inlet and outlet position in accordance with the principles of the present invention;





FIG. 8

is a view similar to

FIG. 4

showing a modification wherein the engine includes only four cylinders rather than eight;





FIG. 9

is a view similar to

FIG. 4

showing a modified cam surface configuration wherein only one five cycle movement is undertaken during each revolution;





FIG. 10

is a view similar to half of

FIG. 2

showing a modified construction suitable to provide for adjustment in the compression ratio of the engine;





FIG. 11

is a sectional view taken along the line


11





11


of

FIG. 10

;





FIG. 12

is an enlarged fragmentary sectional view taken along the line


12





12


of

FIG. 11

showing a pair of cam moving members in a teeth interengaging position.





FIG. 13

is a view similar to

FIG. 12

showing a pair of cam moving members in a teeth meshing position; and





FIG. 14

is a fragmentary view partly broken away showing a modification of the structure shown in

FIG. 12

enabling each cooperating pair of inlet and outlet cams to be moved toward and away from each other with both an axial and angular movement.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




Referring now more particularly to

FIGS. 1-3

of the drawings, there is shown therein a balanced five-cycle combustion engine, generally indicated at


10


, embodying the principles of the present invention.




The engine


10


includes a housing assembly


12


, having a longitudinal axis. Within the housing assembly


12


, is a plurality of annularly arranged first cylinders, generally indicated at


14


, having axes which are disposed in an annularly spaced parallel relation with respect to the longitudinal axis. A plurality of second cylinders


14


′ are arranged in annularly spaced parallel relation with respect to the longitudinal axis and in annularly spaced relation with respect to the plurality of first cylinders


14


. Preferably, the second cylinders


14


′ are disposed in generally axial coextensive relation with respect to the axes of the first cylinders


14


. As best shown in

FIG. 2

, the first cylinders


14


have their axes disposed within an outer circle. The second cylinders


14


′ have their axes interposed therebetween within an inner circle.




Each first cylinders


14


has an inlet end portion


16


having one or more inlet ports


18


therein, a central working portion


20


, and an outlet end portion


22


having one or more outlet ports


24


therein. Each of the plurality of second cylinders


14


′ has an inlet end portion


16


′ having one or more inlet ports


18


′ therein, a central working portion


20


′, and an outlet end portion


22


′ having one or more outlet ports


24


′ therein. The inlet end portion


16


, the central working portion


20


, and the outlet end portion


22


of the first cylinders


14


are arranged in axially opposite relation with respect to the inlet end portion


16


′, the central working portion


20


′, and the outlet end portion


22


′ of the plurality of second cylinders


14


′ respectively.




A first inlet piston


26


is mounted in each of the first cylinders


14


. Each first inlet piston


26


is constructed and arranged to be moved in sealing relation to the associated first cylinder


14


from an inlet end position wherein the inlet port


18


thereof communicates with the working portion


20


thereof. Each first inlet piston


26


moves in an axial direction away from the inlet end position thereof into an inlet port cut-off position wherein the first inlet piston


26


cuts off communication of the inlet port


18


of the first cylinder


14


with the working portion


20


thereof and beyond into the working portion


20


thereof.




A second inlet piston


26


′ is mounted in each second cylinders


14


′. Each second inlet piston


26


′ is constructed and arranged to be moved in sealing relation to the associated second cylinder


14


′ from an inlet end position wherein the inlet port


18


′ thereof communicates with the working portion


20


′ thereof. Each second inlet piston


26


′ moves in an axial direction away from the inlet end position thereof into an inlet port cut-off position wherein the second inlet piston


26


′ cuts off communication of the inlet port


18


′ of the associated second cylinder


14


′ with the working portion


20


′ thereof and beyond into the working portion


20


′ thereof.




A first outlet piston


28


is mounted in each first cylinder


14


and is constructed and arranged to be moved in sealing relation thereto from an outlet end position wherein the outlet port


24


thereof communicates with the working portion


20


thereof. Each first outlet piston


28


moves in an axial direction away from the outlet end position thereof into an outlet port cut-off position wherein the first outlet piston


28


cuts off the communication of the outlet port


24


of the associated first cylinder


14


with the working portion


20


thereof and beyond into the working portion


20


thereof.




A second outlet piston


28


′ is mounted in each second cylinder


14


′ and is constructed and arranged to be moved in sealing relation thereto from an outlet end position wherein the outlet ports


24


′ thereof communicate with the working portion


20


′ thereof Each second outlet piston


28


′ moves in an axial direction away from the outlet end position thereof into an outlet port cut-off position wherein the outlet piston


28


′ cuts off the communication of the outlet port


24


′ of the associated second cylinder


14


′ with the working portion


20


′ thereof and beyond into the working portion


20


′ thereof.




A rotor structure, generally indicated at


30


, is mounted within the housing assembly


12


and is constructed and arranged for rotational movement therein about the longitudinal axis.




Each of the first inlet pistons


26


has connected thereto a first inlet cam follower, generally indicated at


32


, which preferably is in the form of a fixed piston rod


34


having a pair of axially spaced rollers


36


on the free end thereof constructed and arranged to follow a first annular outlet cam


38


, disposed annularly about the longitudinal axis axially outwardly of the inlet end portions


16


of the first cylinders


14


.




Each of the second inlet pistons


26


′ has connected thereto a second inlet cam follower, generally illustrated at


32


′, which preferably is in the form of a fixed piston rod


34


′ having a pair of axially spaced rollers


36


′ constructed and arranged to follow a second annular inlet cam


38


′, disposed annularly about the longitudinal axis axially outwardly of the inlet end portions


16


′ of the second cylinders


14


′ during the rotation of rotor structure


30


so as to effect axial movements thereof in opposite directions.




The first and second inlet cam followers


32


and


32


′ are guided for longitudinal rectilinear movement by guide blocks


40


and


40


′ respectively which, as shown, are fixed to the free ends of the piston rods


34


and


34


′ of the first and second inlet cam followers


32


and


32


′ respectively. Each guide block


40


is slidably mounted on a pair of longitudinally extending guide rods


42


suitably fixed to the housing assembly


12


. Each guide block


40


′ is slidably mounted on a pair of longitudinally extending guide rods


42


′ suitably fixed to the housing assembly


12


.




Each of the first outlet pistons


28


has connected thereto a first outlet cam follower, generally indicated at


44


, which preferably is in the form of a fixed piston rod


46


having a pair of axially spaced rollers


48


on the free end thereof constructed and arranged to follow a first annular outlet cam


50


, disposed annularly about the longitudinal axis axially outwardly of the outlet end portion


22


of the first cylinders


14


during the rotation of rotor structure


30


so as to effect axial movements thereof in opposite directions.




Each of the second outlet pistons


28


′ has connected thereto a second outlet cam follower, generally indicated at


44


′, which preferably is in the form of a fixed piston rod


46


having a pair of axially spaced rollers on the free end thereof constructed and arranged to follow a second annular outlet cam


50


′, disposed annularly about the longitudinal axis axially outwardly of the outlet end portions


22


′ of the second cylinders


14


′ during the rotation of rotor structure


30


so as to effect axial movements thereof in opposite directions.




The first and second outlet cam followers


44


and


44


′ are guided for longitudinal rectilinear movement by guide blocks


52


and


52


′ respectively which, as shown, are fixed to the free ends of the piston rods


46


and


46


′ of the first and second outlet cam followers


44


and


44


′ respectively. Each guide block


52


is slidably mounted on a pair of longitudinally extending guide rods


54


suitably fixed to the housing assembly


12


. Each guide block


52


′ is slidably mounted on a pair of longitudinally extending guide rods


54


′ suitably fixed to the housing assembly


12


.




The first inlet and outlet annular cams,


34


,


34


′ and


38


,


38


′, are configured to move the first and second inlet and outlet pistons,


26


,


26


′ and


28


,


28


′ within each first and second cylinder


14


,


14


′ through a successive five-cycle repeating movement set forth below.




(1) a power cycle wherein the first and second inlet and outlet pistons,


26


,


26


′ and


28


,


28


′, are moved axially outwardly from combustion positions disposed in closely spaced relation within the working portion


20


,


20


′ of the associated cylinder


14


,


14


′ defining a minimum volume condition into the respective cut-off positions thereof defining a maximum volume condition;




(2) an exhaust cycle wherein the first and second outlet pistons


28


,


28


′ are moved from the outlet cut-off position thereof into the outlet end positions thereof and the first and second inlet pistons


26


,


26


′ are moved through the working portion


20


,


20


′ thereof into close proximity to the first and second outlet pistons


28


,


28


′;




(3) a transfer cycle wherein the first and second inlet and outlet pistons,


26


,


26


′ and


28


,


28


′, are moved together in close proximity to each other through the working portion


20


,


20


′ of the associated first and second cylinders


14


,


14


′.




(


4


) an intake cycle wherein the first and second outlet pistons


28


,


28


′ are initially moved through the working portions


20


,


20


′ of the associated first and second cylinders


14


,


14


′ while the first and second inlet pistons


26


,


26


′ respectively are in positions allowing communication of the first and second inlet ports


18


,


18


′ respectively with the associated working portions


20


,


20


′ with the final movement of the intake cycle resulting in the first and second inlet and outlet pistons,


26


,


26


′, and


28


,


28


′ being in compression positions spaced from the respective end positions thereof so that the communication of the respective inlet and outlet ports


18


,


18


′, and


24


,


24


′ are cut off from the working portions


20


,


20


′ of the associated first and second cylinders


14


,


14


′;




and (5) a compression cycle wherein the first and second inlet and outlet pistons,


26


,


26


′ and


28


,


28


′ are moved from the compression positions thereof toward each other into the combustion positions thereof.




In the configuration shown in

FIG. 4

, the compression position of each outlet piston


28


and


28


′ is as shown in

FIG. 5

inwardly of the cut-off position thereof. In reaching this compression position, each outlet piston


28


and


28


′ is moved directly into the compression position shown during the final movement of the intake cycle. In addition, the cam configuration is such as to accomplish a piston dwell in the combustion position.




The preferred engine


10


shown in

FIGS. 1-4

is an eight cylinder engine. As previously indicated, four first cylinders


14


have axes disposed in equal annularly spaced relation about the longitudinal axis of the housing assembly


12


within an outer circle. Four second cylinders


14


′ have axes disposed in equal annularly spaced relation about the longitudinal axis of the housing assembly


12


between the axes of the first cylinders


14


and within an inner circle. The surfaces of the first inlet and outlet annular cams


34


,


34


′ and


38


,


38


′ are formed so that each pair of inlet and outlet pistons


26


,


26


′ and


28


,


28


′ undergo two complete cyclical movements during a single revolution of the rotor structure


30


.




As best shown in

FIG. 4

, with the dual cyclical movement cam surface configuration the first inlet and outlet pistons


26


and


28


in any two diametrically opposed first cylinders


14


will undergo transfer cycle movements at the same time. The cam surfaces of the second inlet and outlet annular cams


34


′ and


38


′ are of similar dual cyclical movement configuration so that the second inlet and outlet pistons


26


′ and


28


′ in an adjacent two diametrically opposed second cylinders


14


′ will undergo transfer cycle moments at the same time. The cam surfaces of the second inlet and outlet cams


34


and


38


and are timed with respect to the cam surfaces of the first inlet and outlet annular cams


34


and


38


in a 45° displaced phase relationship, so that the two transfer cycles per revolution of the second inlet and outlet pistons


26


′ and


28


′ will take place simultaneously with the two transfer cycle movements per revolution of the first inlet and outlet pistons


26


and


28


. Since the second inlet and outlet ports


18


′ and


24


′ are axially opposite the first inlet and outlet ports


18


and


24


,′ the transfer cycle movements of the diametrically opposed second inlet and outlet pistons


26


′ and


28


′ move in an axially opposite direction with respect to the direction of movement of the diametrically opposed first inlet and outlet pistons


26


and


28


. In this way, all of the transfer cycle movements are balanced axially so long as the relative masses are made to be equal.




In this regard, it will be noted that the added mass length of the first inlet and outlet cam followers


32


and


44


can be counterbalanced (1) by making the second inlet and outlet pistons


26


′ and


28


′ solid while the first inlet and outlet pistons


26


and


28


are hollow and (2) by making the guide blocks


40


′ and


52


′ appropriately larger than the guide block


40


and


52


.




Similarly, it can be seen that the individually imbalanced intake and exhaust cycle movements also are performed simultaneously so as to achieve axial balance. This relationship also establishes that the moment between the forces created in any two adjacent cylinders will be balanced by the moment created in the diametrically opposed adjacent cylinders. In this way, full dynamic balance is obtained by insuring that the masses of the individual pistons and cam followers are the same, as aforesaid.




In accordance with the principles of the present invention, it is the mounting of the first and second cylinders


14


and


14


′ in annular spaced relation with respect to one another together with the reversal of the port orientation of the first and second cylinders


14


and


14


′ and the timing of the five cycle movements which enable full dynamic balance to be achieved. A minimum axial dimension of the engine


10


would be achieved by mounting the first and second cylinders


14


and


14


′ axially within the housing assembly


12


in total axial coextensive relation. In the preferred embodiment described above, the first and second cylinders


14


and


14


′ are axially displaced somewhat from a full axial coextensive relationship so as to accommodate the provision of inlet and outlet chambers for the first and second cylinders


14


and


14


′. In its broadest aspects, the invention contemplates the full coextensive relationship as well as a greater amount of axial displacement as between the first and second cylinders


14


and


14


′ limited only by the desire to limit the growth of the axial extent of the housing assembly


12


.




While it is contemplated in the broadest aspects of the present invention that the first and second cylinders


14


and


14


′ could be rotated with the rotor structure


30


and the first and second inlet and outlet annular cams,


38


,


38


′ and


50


and


50


′ fixed with respect to the housing assembly


12


, it is preferable in accordance with the principles of the present invention to fix the first and second inlet and outlet annular cams


38


,


38


′ and


50


,


50


′ to the rotor structure


30


so that they rotate therewith and to fix the first and second cylinders


14


and


14


′ with respect to the housing assembly


12


.




It will be understood that the housing assembly


12


may assume different constructions. In the exemplary embodiment shown in

FIGS. 1-3

of the drawings, the housing assembly


12


includes a pair of cup-shaped end housing members


56


and


56


′ which are disposed in spaced relation opening toward one another.




Fixed to the open ends of the end housing members


56


and


56


′ is a pair of outer housing members


58


and


58


′ which, in turn, are fixed to a pair of intermediate housing members


60


and


60


′ which, in turn, are fixed to a pair of inner housing members


62


and


62


′ fixed to one another. A first one of the outer housing members


58


includes four cylinder portions


64


and four openings


66


recessed to axially receive therein marginal edges of the inlet end portions


16


of the four first cylinders


14


and marginal edges of the outlet end portions


22


′ of the four second cylinders


14


′ respectively. The second outer housing member


58


′ includes four cylinder portions


64


′ and four openings


66


′ recessed to receive therein marginal edges of the inlet end portions of


16


′ of the four second cylinders


14


′ and the marginal edges of the outlet end portions


22


of the four first cylinders


14


respectively.




The intermediate housing members


60


and


60


′ have first and second exhaust openings


68


and


68


′ respectively formed in the peripheries thereof and are apertured to receive the first and second cylindrical portions


64


,


64


′ and the first and second cylinders


14


,


14


′ respectively therethrough. The intermediate housing members


60


and


60


′ are configured to form with the adjacent outer housing members


58


,


58


′ first and second intake chambers


70


′ and


70


respectively, which communicate with outlet ports


24


and


24


′ respectively.




The inner housing members


62


and


62


′ are formed with intake openings


72


and


72


′ respectively in the peripheries thereof and are apertured to receive the first and second cylinders


14


and


14


′ therethrough. The inner housing members


62


′ and


62


′ are configured to cooperate with the intermediate housing members


60


and


60


′ to form intake chambers


74


and


74


′ respectively which communicate with the first and second outlet ports


24


and


24


′, respectively.




The periphery of a first one of the inner housing members


62


is also apertured to have mounted therein four suitable fuel injector mechanisms illustrated schematically at


76


in

FIG. 1

which also extends into communicating relation with the central working portions


20


of the first cylinders


14


. Similarly, the periphery of the second inner housing member


62


is apertured to have mounted therein four annularly spaced fuel injector mechanisms illustrated schematically at


76


′ in

FIG. 3

which also extend into communicating relation with the central working portions


20


′ of the second cylinders


14


′. While the preferred engine shown is a diesel type engine it will be understood that other known types of ignitions, are contemplated as, for example, spark ignition.




As shown, the rotor structure


30


is in the form of a main output shaft


78


suitably journaled in the housing assembly


12


for rotational movement about the longitudinal axis of the housing assembly


12


. The first and second inlet and outlet cams


38


,


38


′ and


50


,


50


′ are suitably splined to or otherwise fixed to the shaft


78


. It will be understood that first inlet cam


38


could be made integral with second outlet cam


50


′ and second inlet cam


38


′ could be made integral with first outlet cam


50


.




Operation of the Engine of FIGS.


1


-


4






Referring to

FIG. 2

, it can be seen that for purposes of further identification the four first cylinders


14


have been numbered clockwise with the numbers


14


A,


14


B,


14


C and


14


D respectively. Likewise, the four second cylinders have been numbered


14


′ A,


14


′ B,


14


°C, and


14


′ D respectively. These distinctive numbers are used to distinguish the operational movements taking place in each cylinder assuming a clockwise rotation of the rotor structure


30


as viewed in FIG.


2


.





FIG. 4

illustrates the layout of a preferred configuration of the first inlet and outlet cams


38


and


50


outermost and of the second inlet and outlet cams


38


′ and


50


′ innermost. In addition,

FIG. 4

illustrates one position of the pistons with respect to each of the eight cylinders. It will be noted that in

FIG. 4

, the first pistons


26


and


28


in first cylinder


14


A are just beginning the power cycle and that the first pistons


26


and


28


in the next first cylinder


14


B are in the middle of the transfer cycle movement. The first pistons


26


and


28


in the next two first cylinders


14


C and


14


D are in these same two cyclical movements respectively. Thus, it can be seen that the first pistons


26


and


28


in each pair of diametrically opposed first cylinders


14


A and


14


C or


14


B and


14


D are undergoing simultaneously the same cyclical movements.




It will also be seen that the second pistons


26


′ and


28


′ are also undergoing similar cyclical movements so that in second cylinders


14


′ A and


14


′ C, the second pistons therein are in the middle of the transfer cycle of movement and in second cylinders


14


′ B and


14


′ D, the second pistons therein are at the beginning of the power cycle.




In the positions shown in

FIG. 4

, it can be seen that the transfer piston movements in first cylinders


14


B and


14


D are axially counterbalanced by the transfer piston movements in second cylinders


14


′ A and


14


′ C since the first piston transfer movement takes place in an opposite axial direction with respect to the second piston transfer movement. In the positions shown in

FIG. 4

, the pistons in four cylinders are undergoing the same transfer cycle movements and the pistons in the other four cylinders are beginning to undergo power cycle movements which are exactly balanced by equal and opposite movements of each pair of inlet and outlet pistons. Thus, it can be seen that the moments created between each pair of first pistons undergoing transfer cycle movements with respect to the adjacent pair of second pistons undergoing transfer cycle movements are equal and opposite.




It can be seen as the pistons in each cylinder continues to move successively through each of the five cycles of movement, this same condition of balance occurs. However, since there are five cycles performed during each half revolution of the rotors structure


30


, the timing of the cycles will be different.




With the cyclical movement shown in

FIG. 4

, the following timing is utilized, it being understood that axial balance occurs even though modified timing and movements may be provided. In the embodiment shown, the transfer cycles takes place in 30° of rotational movement of the rotor structure. The intake cycle takes place in the 40° of rotational movement of the rotor structure


30


. The compression and power cycle movements consume 20° and 30° respectively with a dwell period of 10° therebetween. Finally, the 5 cycles of movement are completed by an exhaust cycle movement during 50° of rotational movement of the rotor structure


30


.




Again it will be noted that the individually axially imbalanced movements of each pair of pistons during the intake and exhaust cycles of movement are axially balanced in the same manner as the individually axially imbalanced movements of each pair of pistons during the transfer cycle movements.




The movement of the inlet and outlet pistons in each cylinder in the transition between the end of the intake cycle of movement and the start of the compression cycle of movement can be accomplished in any of the three ways, as disclosed in my aforesaid '334 patent. The preferred transitional movement illustrated by the cam curves in

FIG. 4

is exemplified by the compression positions shown in FIG.


5


. It will be noted that the inlet piston


26


has just reached the cut-off position thereof while the outlet piston


28


has moved through the cylinder to a position inwardly of the cut-off position thereof. This compression position enables the engine to operate with a greater expansion volume than compression volume which is desirable from an efficiency standpoint.





FIG. 6

illustrates another compression position of the pistons


26


,


26


′ and


28


,


28


′ in which each is at its cut-off position. In this mode of operation, a maximum compression volume is provided for maximum power.





FIG. 7

illustrates still another compression position of the pistons


26


,


26


′ and


28


,


28


′ wherein the inlet piston


26


,


26


′ has been moved into the cylinder beyond its cut-off position and the outlet piston


28


,


28


′ is at the cut-off position thereof. It will be understood that during the movement of the inlet piston


26


,


26


′ into the cylinder


14


,


14


′ past the cut-off position thereof, the outlet piston


28


,


28


′ is in an open position allowing the inlet piston


26


,


26


′ during its movement into the cylinder


14


,


14


′ to displace a volume of air through the outlet port


24


,


24


′. This mode of operation dilutes the percentage of unwanted products of combustion contained in the exhaust gases and also provides for greater expansion than compression.





FIG. 8

illustrates a modification of the engine


10


constructed in accordance with the principles of the present invention. As shown, the modification consists in providing an engine


110


which is constructed exactly like the engine


10


except that there are provided only four cylinders instead of eight. Thus, there are two diametrically opposed first cylinders


114


and


114


B similar to the four first cylinders


14


A-D and two equally annularly spaced diametrically opposed second cylinders


114


′ A and


114


′ B similar to the four second cylinders


14


′ A-D. Instead of the axes of the first cylinders


114


being disposed within a circle outside of a circle within which the axes of the second cylinders


114


′ are located, all four first and second cylinders


114


and


114


′ can have their axes disposed within the same circle.





FIG. 8

illustrates that, as before, the first inlet and outlet ports


118


and


124


of the two first cylinders


114


are axially reversed in relation to the second inlet and outlet ports


118


′ and


124


′.




In the operation of the engine


110


it can be seen that the 5 cyclic movements of the pistons


126


and


128


in the cylinders


114


move essentially in unison in essentially the same manner as previously described. Thus, as the inlet and outlet pistons


126


and


128


in the two diametrically opposed first cylinders


114


move through a transfer cycle of movement in one axial direction, the inlet and outlet pistons


126


′ and


128


′ in the two 90° displaced diametrically opposed second cylinders


114


′ also undertake a transfer movement but in the axially opposite direction. This simultaneous opposed axial movement, as before, not only achieves axial balance but a balance of the moments about the longitudinal axis created by the piston movements in adjacent cylinders. A similar full balance can be achieved by providing six cylinders with the cams modified to provide three five cycle movements per revolution.





FIG. 9

illustrates still another modification of the engine


10


constructed in accordance with the principles of the present invention. As shown, this modification consists in providing an engine


210


having first and second inlet cams


238


and


238


′ and corresponding first and second outlet cams


250


and


250


′ configured to move the inlet and outlet pistons


226


,


226


′ and


228


,


228


′ through only one five cycle movement during each revolution rather that two as before.




With this cam configuration, the first inlet and outlet pistons


226


and


228


in only one of the four first cylinders


214


will undergo a transfer cycle movement at only one time during each revolution. However, for each such transfer cycle movement there will be an equal axially opposite transfer cycle movement by the second inlet and outlet pistons


226


′ and


228


′ within an adjacent one of the second cylinders


214


′. In this way, axial balance is achieved. However, there remains in imbalance about the longitudinal axis because the movements created by first and second inlet and outlet pistons


226


,


226


′ and


228


,


228


′ in adjacent first and second cylinders


214


and


214


′ are not balanced about the longitudinal axis because the piston movements occurring in any two adjacent cylinders


214


and


214


′ are different from the piston movements taking place on the diametrically opposed two adjacent cylinders


214


and


214


′. However, since the lever arms between adjacent cylinders are relatively short, the piston movements remain axially balanced and substantially balanced overall but without the moment balance of the engine


10


and


110


previously described.





FIGS. 10-13

illustrate still another modification of the engine


10


constructed in accordance with the principles of the present invention. The modification consists in providing an engine


310


having the capability of selectively varying the operating compression ratio thereof.

FIG. 10

illustrates only one half of the engine


310


, it being understood that the other half is an image thereof just like the engine


10


. Consequently, a description of the half shown should suffice to give an understanding of both halves.




The engine


310


is like the engine


10


in many respects and corresponding parts are indicated by preceding the reference numbers of the engine


10


with the number


3


. Thus, unless hereinafter described as differing from the engine


10


, the engine


310


is like the engine


10


. The basic difference between engine


310


and engine


10


is in the manner in which the inlet and outlet cams


338


,


338


′ and


350


,


350


′ are mounted within the engine


310


. Whereas the first inlet and outlet cams


38


and


50


and the second inlet and outlet cams


38


and


50


′ of the engine


10


are fixed in axially spaced relation on the output shaft


78


, as shown in

FIG. 10

, the first inlet and outlet cams


338


(not shown in

FIG. 10

) and


350


are splined to the output shaft


378


for rotational movement therewith and for limited axial movement with respect to the shaft


378


. It will be understood that the inlet and outlet cams


338


and


350


′ (not shown in

FIG. 10

) are similarly mounted on the output shaft


378


on the opposite side of the central housing members


358


,


360


and


362


from the inlet and outlet cams


338


′ and


350


shown in FIG.


10


. It will be understood that the description of the mounting of second inlet cam


338


′ and first outlet cam


350


set forth below applies equally to the first inlet cam


338


and second outlet cam


350


′.




As best shown in

FIG. 10

, the separate inlet and outlet cams


338


′ and


350


are splined to the output shaft


378


on opposite sides of a central thrust ring


380


capable of being moved axially with respect to the output shaft


378


. An inner thrust ring


382


is mounted on the output shaft


378


in abutting relation to an inner flange


384


formed on the output shaft


378


.




Mounted on the output shaft


378


between the inner thrust ring


382


and the second inlet cam


338


′ is a power operated inner cam moving assembly, generally indicated at


386


. A similar outer cam moving assembly, generally indicated at


388


, is mounted on the output shaft


378


between the first outlet cam


350


and an outer thrust ring


390


. The outer thrust ring


390


is retained on the output shaft


378


by a pair of threaded rings


392


threadedly engaged on the adjacent end portion of the output shaft


378


.




The power operated inner and outer cam moving assemblies


386


and


388


are of similar mirror image construction so that a description of the power operated outer cam moving assembly


388


should be sufficient to provide an understanding of the power operated inner cam moving assembly


386


as well.




As best shown in

FIGS. 10-13

, the power operated outer cam moving assembly


388


includes a pair of cooperating annular cam moving members


394


and


396


. As best shown in

FIGS. 11-13

, the pair of cooperating cam moving members


394


and


396


have opposite faces formed with intermeshing flat shallow teeth


398


configured to have one sloping side and one straight side. Cam moving member


394


is rotatably mounted on the output shaft


378


as by sleeve bearing


400


and includes an arm


402


extending radially outwardly therefrom.




As best shown in

FIG. 11

, the extremity of the arm


402


has formed thereon an arcuate series of gear teeth


404


. Gear teeth


404


mesh with a driving worm gear


406


which is mounted on the output shaft of an electric motor and reduction gear unit


408


suitably mounted in fixed relation to the housing assembly


12


, as by a bracket


410


.




The other cam moving member


396


is fixed to the outlet cam


350


as by a securing ring


412


bolted to the outlet cam


350


by bolts


414


extending through the securing ring


412


and the cam moving member


396


and threaded into the outlet cam


350


. The securing ring


412


also serves to slidably engage the periphery of the movable cam moving member


394


.




The pair of cam moving members


394


and


396


of the outer cam moving assembly


388


is normally retained in a teeth interengaging position, as shown in

FIGS. 11 and 12

, whereas the pair of cam moving members


394


and


396


of the outlet cam moving assembly


386


, is normally retained in a teeth meshing position as shown in FIG.


13


. With inner cam moving assemblies


386


, and outer cam moving assemblies


388


on each side of the engine


310


in these respective positions, the relationship of the surfaces of the first inlet and outlet cams


338


and


350


and the relationship of the surfaces of the second inlet and outlet cams


338


′ and


350


′ is as shown in FIG.


4


. Compression ratio adjustment can be obtained by operating the electric motor gear reduction units


408


so as to move the first outlet cam


350


and second inlet cam


338


on one side of the engine together to the left as shown in

FIG. 10

while the first inlet cam


338


and second outlet cam


350


′ on the other side of the engine


310


are moved together to the right. The effect of this movement is to cause the position of each pair of inlet and outlet pistons


326


,


326


′ and


328


,


328


′ to be spaced apart a greater distance at their combustion position at the end of the compression cycle of movement. Since substantially the same amount of inlet air is trapped in each cylinder


314


,


314


′ at the beginning of the compression cycle of movement, the compression ratio is reduced.




In the embodiment shown, the operation is such that only two different compression ratios can be obtained. A typical example in the difference between the two different compression ratios is the difference between a compression ratio of 14 and a compression ratio of 23.




The increase in the axial spacing between each pair of the inlet and outlet cams does not effect the dynamic balance, but has other effects as well. For example, each pair of inlet and outlet pistons when undertaking the transfer cycle movement are spaced apart more than in the

FIG. 4

mode so that there is a slight loss in the positive displacement of the gases at the end of the exhaust cycle movement and at the beginning of the intake cycle movement. In addition, the inlet and outlet end portions of the cylinders can be provided with small extensions to accommodate the axial outward movement of the inlet and outlet pistons.




It will be understood that since the inlet cam


338


′ and outlet cam


350


are moved axially together, they need not be separated as shown.




In the embodiment shown in

FIGS. 10-12

, movement of the power operated cam moving assemblies


386


and


388


to achieve movement from the normal position shown in

FIG. 4

into the other reduced compression ratio position is as follows. Basically, the pair of electric motor and gear reduction units


408


operating the cam moving assemblies


386


and


388


on each side of the engine


310


must be sequentially actuated. For this purpose, computer control is contemplated capable of automatically carrying out the sequence in response to an input signal such as a manually operated switch or a switch controlled by the main operating computer of the automobile or engine control unit in response to an operating event where a change in compression ratio is desirable.




The sequence required is to first actuate the electric motor and gear reduction unit


402


of the outer cam moving assembly


388


on each side of the engine


310


having the cam moving members


394


and


396


thereof in teeth engaging relation as shown in FIG.


11


. At the point after actuation when the flats of the teeth


398


are moving out of interengagement, the other electric motor and gear reduction unit


408


of the inner cam moving assembly


386


on each side of the engine is actuated so that a short period of simultaneous movement takes place as the sloping sides of the teeth


398


move past one another. At the end of this mutual movement, the teeth


398


that are associated with the outer cam moving assemblies


388


having the initially actuated units


408


are in meshing relation, as shown in

FIG. 12

, and the initial motor units


408


are switched off. The two other motor units


408


are allowed to continue their movement until the associated teeth


398


move into full abutting relation, as shown in

FIG. 11

, after which the other motor units


408


are switched off. It will be understood that rather having a short period of mutual movement, the entire movement of the initial motor unit


408


could be completed before the movement of the second motor units begin.




While the provision of two sets of inner and outer power operated cam moving assemblies


386


and


388


, one set on each side of the engine, is preferred as described above, it is possible to achieve compression ratio orientation in accordance with the principles of the present invention by utilizing only one set of inner and outer power operated cam moving assemblies


386


and


388


.





FIG. 14

shows a variation of the construction shown in

FIGS. 10-13

wherein during the axially outward movement of the pairs of first and second inlet and outlet cams sufficient relative angular movement is imparted between each pair to bring each pair of first and second inlet and outlet pistons back together for the transfer cycle movement. The angular movement changes the phase between the two pairs of inlet and outlet cams and introduces some dynamic imbalance but substantial dynamic balance is maintained because the change in angular movement is slight.





FIG. 14

illustrates a simple structure change capable of achieving the added angular movement. As shown, the spline connection between the shaft


378


and each of the first and second inlet cams


338


and


338


′ is changed from a conventional spline connection to one having helical shaft splines


412


engaged within conforming helical cam grooves


414


.




To accommodate the added angular movements, the electric motor and reduction gear units


408


are chosen to be variable speed units and the computer control is programmed to angularly move the movable cam members


394


whenever axial and angular movement is taking place with the cam members


394


and


396


in teeth meshing relation.




The disclosure of any patent or patent application identified by number heretofore is hereby incorporated by reference into the present specification.



Claims
  • 1. A five cycle internal combustion engine comprising:a housing assembly having a longitudinal axis, a plurality of first cylinders in said housing assembly having parallel axes disposed in annularly spaced relation about said longitudinal axis, a plurality of second cylinders in said housing assembly having parallel axes disposed in annularly spaced relation about said longitudinal axis and in annularly spaced relation with respect to the axes of said first cylinders, each of said plurality of first and second cylinders including an inlet end portion having an inlet port therein, a central working portion and an outlet end portion having an outlet port therein, the inlet end portion and the outlet end portion of said plurality of first cylinders being arranged in axially opposite relation with respect to the inlet end portion, and the outlet end portion of said plurality of second cylinders respectively, a first inlet piston mounted in each first cylinder constructed and arranged to be moved in sealing relation to the associated first cylinder from an inlet end position wherein the inlet port thereof communicates with the working portion thereof in an axial direction away from said inlet end position into an inlet port cut-off position wherein said inlet piston cuts off communication of the inlet port thereof with the working portion thereof and beyond into the working portion thereof, a second inlet piston mounted in each second cylinder constructed and arranged to be moved in sealing relation to the associated second cylinder from an inlet end position wherein the inlet port thereof communicates with the working portion thereof in an axial direction away from said inlet end position into an inlet port cut-off position wherein said inlet piston cuts off communication of the inlet port thereof with the working portion thereof and beyond into the working portion thereof, a first outlet piston mounted in each first cylinder constructed and arranged to be moved in sealing relation to the associated cylinder from an outlet end position wherein the outlet port thereof is communicated with the working portion thereof in an axial direction away from said outlet end position into an outlet port cut-off position wherein said outlet piston cuts off the communication of the outlet port thereof with the working portion thereof and beyond into the working portion thereof, a second outlet piston mounted in each second cylinder constructed and arranged to be moved in sealing relation to the associated second cylinder from an outlet end position wherein the outlet port thereof is communicated with the working portion thereof in an axial direction away from said outlet end position into an outlet port cut-off position wherein said outlet piston cuts off the communication of the outlet port thereof with the working portion thereof and beyond into the working portion thereof, rotor structure within said housing assembly constructed and arranged to move with a rotational movement about said longitudinal axis, a first annular inlet cam disposed annularly about said longitudinal axis axially outwardly of the inlet end portions of said first cylinders, a first inlet cam follower operatively connected between said first annular inlet cam and each of said first inlet pistons so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, a second annular inlet cam disposed annularly about said longitudinal axis axially outwardly of the inlet end portions of said second axis cylinders, a second inlet cam follower operatively connected between said second annular inlet cam and each of said second inlet pistons so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, a first annular outlet cam disposed annularly about said longitudinal axis axially outwardly of the outlet end portions of said first cylinders, a first outlet cam follower operatively connected between said first annular outlet cam and each of said first outlet pistons so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, a second annular outlet cam disposed annularly about said longitudinally axis axially outwardly of the outlet end portions of said second cylinders, a second outlet cam follower operatively connected between said first annular outlet cam and each of said first outlet pistons so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, said first and second inlet and outlet annular cams being configured to move the first and second inlet and outlet pistons respectively within each cylinder through a successive five cycle repeating movement which includes (1) a power cycle wherein said first and second inlet and outlet pistons are moved axially outwardly from combustion positions disposed in closely spaced relation within the working portion of the associated cylinders defining a minimum volume condition into a respective cut-off positions thereof defining a maximum volume condition, (2) an exhaust cycle wherein said first and second outlet pistons are moved from the outlet cut-off positions thereof into the outlet end positions thereof and said first and second inlet pistons are moved through the working portions thereof into close proximity to said first and second outlet pistons respectively, (3) a transfer cycle wherein said first and second inlet and outlet pistons are moved together in close proximity to each other through the working portion thereof, (4) an intake cycle wherein said first and second outlet pistons are initially moved through the working portions of the associated cylinders while the first and second inlet pistons respectively are in positions allowing communication of the first and second inlet ports respectively with the associated working portions with the final movement of said intake cycle resulting in said first and second inlet and outlet pistons being in compression positions spaced from the respective end positions thereof so that the communication of the respective ports are cut off from the working portion of the associated cylinder, and (5) a compression cycle wherein said first and second inlet and outlet pistons are moved from said compression positions thereof toward each other respectively into said combustion positions, the first inlet and outlet annular cams being interrelated to the second inlet and outlet annular cams such that the transfer cycle movement of each first inlet and outlet piston and an associated first inlet and outlet cam follower is accompanied by a generally equal and axially opposite transfer cycle movement of a second inlet and outlet piston and an associated second inlet and outlet cam follower so that all transfer movements of said first and second inlet and outlet pistons and the associated first and second inlet and outlet cam followers thereof are substantially axially dynamically balanced.
  • 2. A five cycle internal combustion engine as defined in claim 1 wherein the first and second inlet and outlet cams are configured to move the associated first and second inlet and outlet pistons through two repetitive five cycle movements during each rotation of said rotor structure about the longitudinal axis of said housing assembly so that the transfer cycle movements and other cycle movements of any two diametrically opposed first or second inlet and outlet pistons take place simultaneously so as to effect axial balance and balance of the moments between adjacent cylinders about the longitudinal axis of said housing assembly.
  • 3. A five cycle internal combustion engine as defined in claim 2 wherein there are at least two first cylinders having axes spaced equally annularly about the longitudinal axis of said housing assembly and at least two second cylinders having axes spaced equally annularly about the longitudinal axis of the housing assembly between the axes of said first cylinders.
  • 4. A five cycle internal combustion engine as defined in claim 3 wherein the number of first cylinders is four and the number of second cylinders is four, the four first cylinders and four second cylinders having their areas disposed within inner and outer circles respectively about said longitudinal axis.
  • 5. A five cycle internal combustion engine as defined in claim 4 wherein said first and second cylinders are generally in axially coextensive relation with respect to one another.
  • 6. A five cycle internal combustion engine as defined in claim 5 wherein said first and second cylinders are fixed with respect to said housing assembly and said rotor assembly includes an output shaft rotatable about the longitudinal axis of said housing assembly, said first and second inlet and outlet cams being operatively fixed to said output shaft for rotation therewith.
  • 7. A five cycle internal combustion engine as defined in claim 6 wherein each of said cam followers comprises a pair of axially spaced rollers rotatably carried by one end of an elongated piston rod fixed at an opposite end thereof to an associated piston.
  • 8. A five cycle internal combustion engine as defined in claim 7, wherein each cam follower is guided for longitudinal rectilinear movement by a guide block fixed to the associated piston rod and slidably mounted on a pair of parallel guide rods fixed to the housing assembly.
  • 9. A five cycle internal combustion engine as defined in claim 8 wherein in the compression positions of said first and second inlet and outlet pistons, the first and second inlet pistons are in the inlet cut-off positions thereof and said first and second outlet pistons are within the working portions of the associated first and second cylinders.
  • 10. A five cycle internal combustion engine as defined in claim 9 wherein in the compression positions of said first and second inlet and outlet pistons, the first and second inlet and outlet pistons are in their respective cut-off positions.
  • 11. A five cycle internal combustion engine as defined in claim 10 wherein in the compression positions of said first and second inlet and outlet pistons, the first and second inlet pistons are within the working portion of their associated first and second cylinders and said first and second outlet pistons are in the outlet cut-off position thereof.
  • 12. A five cycle internal combustion engine as defined in claim 6 including a compression ratio adjusting system constructed and arranged to effect axial movement between said inlet and outlet annular cams so as to vary the spacing between the inlet and outlet pistons in each cylinder at the combustion positions thereof so as to vary the minimum volume condition defined thereby in relation to the volume condition defined by the compression position thereof.
  • 13. A five cycle internal combustion engine as defined in claim 12 wherein said compression ratio adjusting system includes at least one of said first inlet and outlet cams and at least one of said second inlet and outlet cams being mounted on said rotor structure for limited longitudinal movement into a plurality of different operative positions, a first power operated cam moving assembly for effecting limited longitudinal movement of said at least one first cam into a plurality of different operative positions and a second power operated cam moving assembly for effecting limited longitudinal movement of said at least one second cam into a plurality of different operative positions, the arrangement being such that in the combustion positions of said first and second inlet and outlet pistons, they are spaced apart different distances depending upon the different operative positions of said at least one first and second cams.
  • 14. A five cycle internal combustion engine as defined in claim 13 wherein each power operated cam moving assembly includes a pair of cooperating annular cam members having intermeshing teeth capable of being moved between a teeth meshing position and a teeth interengaging position in response to a relative angular movement therebetween and a power operated unit constructed and arranged to effect angular movements of one of said cam members, the other of said annular cam members being fixed to the associated at least one cam.
  • 15. A five cycle internal combustion engine as defined in claim 14 wherein said power operated unit is an electric motor driving a set of speed reduction gears.
  • 16. A five cycle internal combustion engine as defined in claim 1 wherein said first and second cylinders are generally in axially coextensive relation with one another.
  • 17. A five cycle internal combustion engine as defined in claim 1 wherein the first and second inlet and outlet cams are configured to move the associated first and second inlet and outlet pistons through one five cycle movement during each rotation of said rotor structure about the longitudinal axis of said housing assembly so that the transfer cycle movements of any two first and second inlet and outlet pistons take place simultaneously to effect axial balance.
  • 18. A five cycle internal combustion engine as defined in claim 1 including a compression ratio adjusting system constructed and arranged to effect axial movement between said inlet and outlet annular cams so as to vary the spacing between the inlet and outlet pistons in each cylinder at the combustion positions thereof so as to vary the minimum volume condition defined thereby in relation to the volume condition defined by the compression position thereof.
  • 19. A five cycle internal combustion engine as defined in claim 18 wherein said compression ratio adjusting system includes at least one of said first inlet and outlet cams and at least one of said second inlet and outlet cams being mounted on said rotor structure for limited longitudinal movement into a plurality of different operative positions, a first power operated cam moving assembly for effecting limited longitudinal movement of said at least one first cam into a plurality of different operative positions and a second power operated cam moving assembly for effecting limited longitudinal movement of said at least one second cam into a plurality of different operative positions, the arrangement being such that in the combustion positions of said first and second inlet and outlet pistons, they are spaced apart different distances depending upon the different operative positions of said at least one first and second cams.
  • 20. A five cycle internal combustion engine as defined in claim 19 wherein each power operated cam moving assembly includes a pair of cooperating annular cam members having intermeshing teeth capable of being moved between a teeth meshing position and a teeth interengaging position in response to a relative angular movement therebetween and a power operated unit constructed and arranged to effect angular movements of one of said cam members, the other of said annular cam member being fixed to the associated at least one cam.
  • 21. A five cycle internal combustion engine as defined in claim 20 wherein said at least one first cam and said at least one second cam are also mounted for limited angular movement in addition to the limited longitudinal movement, the arrangement being such that said first and second inlet and outlet pistons remain in the same positions together during the transfer cycle movements thereof in any operative position of said at least one first and second cams.
  • 22. A five cycle internal combustion engine comprising:a housing assembly having a longitudinal axis, a cylinder in said housing assembly disposed in spaced relation to said longitudinal axis, said cylinder including an inlet end portion having an inlet port therein, a central working portion and an outlet end portion having an outlet port therein, an inlet piston mounted in said cylinder constructed and arranged to be moved in sealing relation to said cylinder from an inlet end position wherein the inlet port thereof communicates with the working portion thereof in an axial direction away from said inlet end position into an inlet port cut-off position wherein said inlet piston cuts off communication of the inlet port thereof with the working portion thereof and beyond into the working portion thereof, an outlet piston mounted in each cylinder constructed and arranged to be moved in sealing relation to the associated cylinder from an outlet end position wherein the outlet port thereof is communicated with the working portion thereof in an axial direction away from said outlet end position into an outlet port cut-off position wherein said outlet piston cuts off the communication of the outlet port thereof with the working portion thereof and beyond into the working portion thereof, rotor structure within said housing assembly constructed and arranged to move with a rotational movement about said longitudinal axis, an annular inlet cam disposed annularly about said longitudinal axis, an inlet cam follower operatively connected between said annular inlet cam and said inlet piston so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, an annular outlet cam disposed annularly about said longitudinal axis, an outlet cam follower operatively connected between said annular outlet cam and said outlet piston so as to effect axial movements thereof in opposite directions during the rotation of the rotor structure about said longitudinal axis, said inlet and outlet annular cams being configured to move the inlet and outlet pistons respectively within said cylinder through a successive five cycle repeating movement which includes (1) a power cycle wherein said inlet and outlet pistons are moved axially outwardly from combustion positions disposed in closely spaced relation within the working portion of said cylinder defining a minimum volume condition into their respective cut-off positions thereof defining a maximum volume condition, (2) an exhaust cycle wherein said outlet piston is moved from the outlet cut-off position thereof into the outlet end portion of said cylinder and said inlet piston is moved through the working portion of said cylinder into close proximity to said outlet piston, (3) a transfer cycle wherein said inlet and outlet pistons are moved together in close proximity to each other through the working portion of the associated cylinder, (4) an intake cycle wherein said outlet piston is initially moved through the working portion of said cylinder while the inlet piston is in a position allowing communication of the inlet port with the working portion of said cylinder with the final movement of said intake cycle resulting in said inlet and outlet pistons being in compression positions spaced from the respective end positions thereof so that the communication of the respective ports are cut off from the working portion of said cylinder, and (5) a compression cycle wherein said inlet and outlet pistons are moved from said compression positions thereof toward each other respectively into said combustion positions, and a compression ratio adjusting system constructed and arranged to effect axial movement between said inlet and outlet annular cams so as to vary the spacing between the inlet and outlet pistons in said cylinder at the combustion positions thereof so as to vary the minimum volume condition defined thereby in relation to the volume condition defined by the compression position thereof.
  • 23. A five cycle internal combustion engine as defined in claim 22 wherein said compression ratio adjusting system includes said inlet and outlet cams mounted on said rotor structure for limited longitudinal movement into a plurality of different operative positions, a first power operated cam moving assembly for effecting limited longitudinal movement of said inlet cam into a plurality of different operative positions and a second power operated cam moving assembly for effecting limited longitudinal movement of said outlet cam into a plurality of different operative positions, the arrangement being such that in the combustion positions of said inlet and outlet pistons, they are spaced apart different distances depending upon the different operative positions of said inlet and outlet cams.
  • 24. A five cycle internal combustion engine as defined in claim 22 wherein each power operated cam moving assembly includes a pair of cooperating annular cam members having intermeshing teeth capable of being moved between a teeth meshing position and a teeth interengaging position in response to a relative angular movement therebetween and a power operated unit constructed and arranged to effect angular movements of one of said cam members, the other of said annular cam members being fixed to the associated at least one cam.
  • 25. A five cycle internal combustion engine as defined in claim 24 wherein said power operated unit is an electric motor driving a set of speed reduction gears.
  • 26. A five cycle internal combustion engine as defined in claim 24 wherein said inlet cam and said outlet cam are also mounted for limited angular movement in addition to the limited longitudinal movement, the arrangement being such that said inlet and outlet pistons remain in the same positions together during the transfer cycle movements thereof in any operative position of said inlet and outlet cams.
  • 27. A five cycle internal combustion engine as defined in claim 26 wherein said inlet cam and said outlet cam are connected to said rotor structure by a helical spline connection.
  • 28. A five cycle internal combustion engine as defined in claim 22 wherein in the compression positions of said inlet and outlet pistons, the inlet piston is in the inlet cut-off position thereof and the outlet piston is within the working portion of the associated cylinder.
  • 29. A five cycle internal combustion engine as defined in claim 22 wherein in the compression positions of said inlet and outlet pistons, the inlet and outlet pistons are in their respective cut-off positions.
  • 30. A five cycle internal combustion engine as defined in claim 22 wherein in the compression positions of said inlet and outlet pistons, the inlet piston is within the working portion of the cylinder and the outlet piston is in the outlet cut-off position thereof.
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Number Name Date Kind
1788140 Woolson Jan 1931 A
1808083 Tibbetts Jun 1931 A
3312206 Radovic Apr 1967 A
5031581 Powell Jul 1991 A
5289802 Paquette et al. Mar 1994 A
5743220 Guarner-Lans Apr 1998 A
6098578 Schuko Aug 2000 A
6250264 Henriksen Jun 2001 B1
6305334 Schuko Oct 2001 B1
Foreign Referenced Citations (3)
Number Date Country
0 153 528 Sep 1985 EP
0 357 291 Mar 1990 EP
WO 9305290 Mar 1993 WO