This application is related to and claims priority from Japanese Patent Applications No. 2002-155162 filed on May 29, 2002, and No. 2003-82576 filed on Mar. 25, 2003, the contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a fluid apparatus such as a wobble-type fluid apparatus and a swash-plate fluid apparatus, which is suitably used for a compressor in a vapor compression refrigerant cycle for a vehicle.
2. Description of Related Art
A wobble-type fluid apparatus (e.g., swing-swash plate compressor) includes a rotary member, a swing member and a rotation lock mechanism. The rotary member has a swash surface slanted relative to a shaft of the fluid apparatus, and rotates integrally with the shaft. The swing member is connected to the swash surface through a thrust bearing, and swings with the rotation of the rotary member, thereby reciprocating a piston of the fluid apparatus. The rotation lock mechanism is disposed to prevent the swing member from rotating together with the rotary member.
JP-A-63-94085 proposes a swing support mechanism used as the rotation lock mechanism. Specifically, in JP-A-63-94085, a bevel gear provided on the rotary member is engaged with a bevel gear provided on the swing member, thereby constructing the swing support mechanism. The swing support member supports the swing member in capable of swing. Therefore, when the fluid apparatus such as the compressor is operated, noise is readily generated due to gear collision between the bevel gears.
On the other hand, in JP-A-2-275070, the swing member is supported by a spherical slide surface of a slide member, thereby reducing the noise due to the gear collision. However, when the shaft rotates at a high rotational speed, the swing member swings and vibrates while rotating about the shaft. The vibration from the swing member is transmitted to a housing of the compressor, thereby causing large sound noise. Furthermore, at this time, the slide member and its support portion slide at a high rotational speed, thereby reducing reliability (durability) of the compressor.
Further, since the swing member has an unsymmetrical shape due to the rotation lock portion disposed on the swing member, a moment is structurally applied to the swing member so as to increase or decrease its slant angle with respect to the shaft. As a result, in a variable displacement compressor for controlling its displacement by changing the slant angle of the swing member, the displacement (i.e., slant angle) becomes unstable, thereby inducing oscillation due to hunting.
It is an object of the present invention to improve durability of a fluid apparatus and to reduce its sound noise, even when the fluid apparatus operates at a high rotational speed.
According to a first aspect of the present invention, a fluid apparatus includes a shaft disposed to be rotatable, a plurality of pistons disposed to be reciprocated, a housing for containing the shaft and having a plurality of cylinder bores in which the pistons are disposed, a rotary member rotatable integrally with the shaft, a swing member connected to a slant surface of the rotary member through a thrust bearing, and a swing support mechanism for supporting the swing member in capable of swinging. Further, the slant surface of the rotary member is disposed to slant with respect to a center axis of the shaft, and the swing member swings in accordance with rotation of the rotary member, for reciprocating the pistons. The swing support mechanism has a first rotation member rotatable about a first axial line that is perpendicular to the center axis of the shaft, a lock member connected to the first rotation member in order to restrict the first rotation member from rotating about the center axis of the shaft, and a second rotation member connected to the first rotation member to be rotatable about a second axis that is perpendicular to the center axis and crosses with the first axis. In the swing support mechanism, the second rotation member is connected to the swing member. In the fluid apparatus, the rotary member, the thrust bearing, the swing member and the second rotation member are disposed to construct a variable mechanism portion. Further, the swing support mechanism has a slant center around which the swing member swings, and the slant center is positioned substantially at a center of gravity of the variable mechanism portion. Accordingly, a slant moment for changing a slant angle of the swing member relative to the shaft is not structurally generated. Furthermore, a deviated dimension of the slant center from the center of the gravity of the variable mechanism portion is substantially zero. Therefore, It can prevent large vibration and large noise from being caused even when the shaft of the fluid apparatus operates at a high rotational speed. For example, the slant center is a crossing point between the first axis and the second axis.
Preferably, a plurality of connection rods for connecting the swing member and the pistons are disposed, and the slant center is positioned opposite the pistons with respect to a connection line passing through connection centers between the swing member and the connection rods. Therefore, the slant center can readily correspond to the center of the gravity of the variable mechanism.
According to a second aspect of the present invention, a fluid apparatus includes a shaft disposed to be rotatable, a plurality of pistons disposed to be reciprocated, a housing having a plurality of cylinder bores in which the pistons are disposed, a swash plate rotatable integrally with the shaft for reciprocating the pistons, and a shoe disposed at a radial outside portion of the swash plate to pinch the swash plate while slidably contacting the swash plate. In the fluid apparatus, the swash plate is disposed to slant with respect to a center axis of the shaft, and the swash plate and the pistons are connected through the shoe to be reciprocated. Further, the swash plate has a slant center about which the swash plate rotates while slanting, and the slant center substantially corresponds to a gravity center of the swash plate. Accordingly, even in this structure, a slant moment for changing the slant angle of the swash plate is not structurally caused. Therefore, the durability of the fluid apparatus can be improved while noise generated in the fluid apparatus can be effectively restricted.
Preferably, a balancer is provided for adjusting the slant center of the swash plate at a position substantially corresponding to the gravity center of the swash plate, regardless of a slant angle of the swash plate with respect to the center axis of the shaft. Therefore, the slant center can readily correspond to the gravity center of the swash plate. Generally, the gravity center of the swash plate is substantially on the center axis of the shaft.
When the swash plate includes a circular plate having a slide surface slidably contacting the shoe, and an arm for transmitting rotation of the shaft to the circular plate, the arm is integrated to the circular plate at a position offset from a center of gravity in the circular plate, and the balancer is provided in the circular plate at a position except for the slide surface. The balancer can be provided in the circular plate on the same side as the arm with respect to a center line of the circular plate. Alternatively, the balancer can be provided in the circular plate at a side opposite the arm with respect to the center line of the circular plate. Further, the balancer can be provided on the circular plate at an outer periphery.
Additional objects and advantages of the present invention will be more readily apparent from the following detailed description of preferred embodiments when taken together with the accompanying drawings, in which:
Preferred embodiments of the present invention will be described hereinafter with reference to the appended drawings.
In the first embodiment, a fluid apparatus of the present invention is typically used for a wobble-type variable displacement compressor in a vapor compression refrigerant cycle for a vehicle shown in
A condenser 200 is a radiator for condensing (cooling) refrigerant discharged from the compressor 100 by performing heat exchange between the discharged refrigerant from the compressor 100 and outside air. A decompression device 300 decompresses refrigerant flowing from the condenser 200. An evaporator 400 is a low-pressure heat exchanger for cooling air to be blown into a passenger compartment by performing heat exchange between refrigerant decompressed by the decompression device 300 and the air. That is, the decompressed refrigerant from the decompression device 300 is evaporated in the evaporator 400 by absorbing heat from air, so that air passing through the evaporator 400 is cooled. In the first embodiment, a thermal expansion valve is adopted as the decompression device 300. In this case, an open degree of the decompression device 300 is adjusted so that a heating degree of refrigerant to be sucked into the compressor 100 is controlled to a predetermined degree.
Next, the structure of the compressor 100 will be described. In
A shaft 106 is rotated by motive power from a vehicle engine (not shown), and is rotatably supported in the housing member through a radial bearing 107. A rotary member 108 is connected to a top end of an arm 106a integrated to the shaft 106, and rotates integrally with the shaft 106. Further, the rotary member 108 has a slant surface 108a slanting with respect to the shaft 106. A connection pin 109 has a cylindrical shape, and constructs a hinge mechanism for rotatably connecting the rotary member 108 to the arm 106a. An elliptical hole 106b is provided in the arm 106a, and the connection pin 109 is inserted into the hole 106b from the rotary member 108. Therefore, as described later, when a slant angle θ of the rotary member 108 is changed, the connection pin 109 moves while sliding in the hole 106b in its longitudinal direction. Here, the slant angle θ is an angle between the slant surface 108a and a center axis Lo of the shaft 106.
A swing member 110 has an annular shape, and is connected to the slant surface 108a of the rotary member 108 through a thrust bearing 111. The swing member 110 swings at its outer peripheral side while the rotary member 108 rotates. The rotary member 108 is disposed to be rotatable through the thrust bearing 111 relative to the swing member 110 around an axis that is perpendicular to the slant surface 108a. In the first embodiment, a roll bearing, including substantially cylindrical rollers, is used as to thrust bearing 111.
Pistons 112 reciprocate in the cylinder bores 103, and the pistons 112 are connected to the swing member 110 by rods 113. At this time, one end of each rod 113 is movably connected to an outer periphery portion of the swing member 110, and the other end thereof is movably connected to the pistons 112. Therefore, when the shaft 106 rotates so that the swing member 110 swings, the pistons 112 reciprocate in the cylinder bores 103, respectively.
A swing support mechanism 114 is located substantially at a center area of the swing member 110, and supports the swing member 110 in capable of swinging. Furthermore, the swing support mechanism 114 prevents the swing member 110 from rotating together with the rotary member 108. Next, the swing support mechanism 114 will be described in detail with reference to
A first rotation member 115 has a substantially annular shape, and is capable of rotating about a first axis L1 that is perpendicular to the center axis Lo of the shaft 106. A lock member 116 is connected to the first rotation member 115, and restricts the first rotation member 115 from rotating about the center axis Lo. As shown in
In
In the first embodiment, as shown in
In
The suction valves and the discharge valves are fixed between the middle housing 102 and the rear housing 105, together with valve stopper plates 125. Each of the valve stopper plates 125 restricts a maximum open degree of the discharge valve. A shaft seal 126 is provided to prevent refrigerant stored in a crank chamber 127, in which the swing member 110 is disposed, from leaking outside the housing from a clearance between the front housing 101 and the shaft 106. A pressure control valve 128 controls refrigerant pressure in the crank chamber 127 by adjusting a communication state between the crank chamber 127 and the suction chamber 121 and a communication state between the crank chamber 127 and the discharge chamber 122.
Next, operation of the compressor 100 according to the first embodiment will be described.
Next, advantages of the compressor 100 according to the first embodiment will be described. In the first embodiment, the swing member 110 is supported by the swing support member 114 to be swung while being prevented from rotating about the center axis Lo. Therefore, even when the shaft 106 rotates at a high rotational speed, the swing member 110 can be prevented from rotating about the shaft 106. Accordingly, the pistons 112 can be prevented from violently vibrating, thereby restricting large noise from being generated. As a result, reliability (durability) of the compressor 100 can be increased even when the compressor 100 operates at a high rotational speed.
Further, the swing support member 114, for preventing the swing member 110 from rotating while supporting the swing member 110 to be swung, is disposed substantially at a center of the swing member 110. Therefore, an inertia moment of the swing member 110 can be reduced. Further, while the swing member 110 is dynamically balanced, the size of the compressor 100 can be made smaller as compared with a compressor where a rotation lock mechanism, for restricting the swing member 110 from rotating, is provided at an outer periphery of the swing member 110. Thus, in the first embodiment, the swing member 110 can smoothly swing while its size can be effectively reduced.
Further, the slant center P1 around which the swing member 110 swings is made to substantially correspond to the center of gravity of the variable mechanism portion constructed of the second rotation member 117, the swing member 110, the thrust bearing 111 and the rotary member 108. Therefore, the slant moment, for changing the slant angle θ of the swing member 110 (rotary member 108), is not generated in structure. Furthermore, a deviated dimension of the slant center P1 from the center of gravity of the variable mechanism portion is substantially zero. Accordingly, large vibration and large sound noise can be prevented from being generated even when the compressor 100 operates at a high rotational speed. Thus, the durability of the compressor 100 can be further improved, and its sound noise can be effectively reduced.
Further, because both the axial ends of the second rotation member 117 of the swing support member 114 are opened, the slant center P1 can be readily located opposite the pistons 112 with respect to the connection center line L3. Therefore, the slant center P1 can be readily made to correspond to the center of gravity of the variable mechanism portion constructed of the second rotation member 117, the swing member 110, the thrust bearing 111 and the rotary member 108. If the slant center P1 is positioned at the same side of the pistons 112 with respect to the connection center line L3, mass of the swing member 110, the rods 113 and the pistons 112 is required to be sufficiently reduced in order to make the slant center P1 to correspond to the center of gravity of the variable mechanism portion. Therefore, actually, in this case, the slant center P1 is difficult to correspond to the center of gravity of the variable mechanism portion.
As shown in
In the above-described first embodiment, the present invention is typically applied to the wobble-type variable displacement compressor. However, in the second embodiment, as shown in
The slant plate 130 is constructed of a circular plate 135, an arm 136 and the like. The circular plate 135 has a slide surface where the shoes 131 contact. The arm 136 is connected by the connection pin 109 to the arm 106a of the shaft 106, so that rotational force of the shaft 106 is transmitted to the circular plate 135. Here, the arm 136 is integrated to the circular plate 135 at a position offset from the center of gravity of the circular plate 135. Therefore, the center of gravity of the swash plate 130 is offset from the center of gravity of the circular plate 135, that is, the center axis Lo of the shaft 106. In the second embodiment, a balancer 132, for compensating a deviation dimension due to the arm 136, is provided opposite the arm 136 with respect to the center of gravity of the circular plate 135, at a position except for a contact portion between the swash plate 130 and the shoes 131. Thus, the slant center P1 of the swash plate 130 and the center of gravity thereof can be made to generally correspond to each other regardless of the slant angle θ.
Further, in the second embodiment, the balancer 132 is molded integrally with the swash plate 130, that is, the circular plate 135. However, the balancer 132 may be formed separately from the circular plate 135 without being limited to this manner. In this case, the separated balancer 132 can be integrated to the circular plate 135 by screwing or welding.
The third embodiment is a modification of the above-described second embodiment. As shown in
The fourth embodiment is a modification of the above-described second embodiment. In the fourth embodiment, as shown in FIGS. 12A,-12B, 13A, 13B, a balancer 132 is provided on the circular plate 135, opposite the arm 136 with respect to the center of gravity of the circular plate 135, and at the same side of the arm 136 with respect to the center line (that is, the reference line L4) of the circular plate 135. Further, in the example shown in
In the fourth embodiment, the other parts are similar to those of the above-described second embodiment, and the advantages described in the second embodiment can be obtained.
The fifth embodiment is a modification of the above-described second embodiment. In the fifth embodiment, as shown in
The sixth embodiment is a modification of the above-described second embodiment. In the sixth embodiment, as shown in
In the seventh embodiment, as shown in
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art.
For example, in the above-described first embodiment, the swing support mechanism 114 is constructed with the adjustable joint having a hook joint shape. However, in the present invention, a joint having rollers such as a uniform-motion ball joint may be used as the swing support mechanism 114 without being limited to this manner.
In the above embodiments, the fluid apparatus of the present invention is applied to the compressor for the vapor compression refrigerant cycle. However, the present invention can be applied to a fluid pump, a compressor and the like in another use without being limited to this manner.
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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2002-155162 | May 2002 | JP | national |
2003-082576 | Mar 2003 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4235116 | Meijer et al. | Nov 1980 | A |
4836090 | Smith | Jun 1989 | A |
5063829 | Takao et al. | Nov 1991 | A |
5105728 | Hayase et al. | Apr 1992 | A |
5937731 | Kazahaya | Aug 1999 | A |
Number | Date | Country |
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A-S63-94085 | Apr 1988 | JP |
01-138376 | May 1989 | JP |
A-H02-275070 | Nov 1990 | JP |
Number | Date | Country | |
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20030223887 A1 | Dec 2003 | US |