Patent Grant
6978515
1. Field of the Invention
The present invention relates to a balancing device of a raising-lowering window having a movable shoji opened and closed in the vertical direction.
2. Description of Related Art
In the raising-lowering window for opening and closing the shoji in the vertical direction, a structure having a balancing device for holding a dynamic balancing relation with the shoji weight with respect to the above shoji is arranged so as to simply raise and lower the shoji by slight force and rest the shoji in an arbitrary opening position is known. This balancing device is a device devised so as to apply balancing force balancing with the window shoji through a spiral rod by utilizing the torsional force of a torsion spring. For example, publicly known balancing devices are described in JP-A-3-161683, JP-A-3-180683 and JP-A-4-238984.
These inventions mainly relate to the adjustment of the above torsion spring. Concretely, an adjusting mechanism conventionally proposed is generally divided into a structure for rotating an adjusting shaft arranged in a slide device by a ratchet mechanism in only one direction, and a structure for winding a brake spring of a coil shape around an adjusting shaft and giving braking force to the adjusting shaft by the tight binding force of the brake spring.
However, in the adjusting structure using the above ratchet mechanism, it is very convenient to wind and fasten the torsion spring, but no torsion spring can be unwound. Therefore, this adjusting structure has disadvantages in that the adjustment is limited to one direction, and the torsional force of the torsion spring is released at a stretch, etc. In contrast to this, the structure utilizing the brake spring is more excellent than the structure of the above ratchet mechanism since both the winding and unwinding operations can be performed. However, there is a fearful problem with respect to the braking force using the brake spring. Therefore, problems exist in that the unwinding operation is naturally caused by a slip and slackness is caused with the passage of time so that no sufficient braking function can be maintained for a long period, etc.
Further, the adjusting shaft must be rotated against the brake spring. Therefore, problems exist in that labor taken in the adjustment is large, etc.
In comparison with the above ratchet structure and the above brake spring structure, the balancing device described in the above JP-A-4-238984 is more excellent than the other devices since the braking force is reliably obtained and the unwinding operation is simply performed by skillfully utilizing the rotating direction of the adjusting shaft and a wedge effect. However, problems exist in that the number of parts is large and the structure of a braking portion is complicated, and no stepwise adjustment can be made in the unwinding operation, etc.
Further, as mentioned above, in the case of the balancing device in which no unwinding operation can be stepwise adjusted and the torsional force of the torsion spring is completely released at a stretch, the movable shoji suddenly drops by its own weight when the torsional force of the torsion spring is released in the opening state of the movable shoji and an operator carelessly forgets to support the movable shoji. Therefore, problems exist in that the operator is accidentally injured and the shoji is damaged in certain cases, etc.
Therefore, a main object of the present invention is to provide a balancing device of a raising-lowering window having a compact structure simply assembled and able to simply make the winding and unwinding adjustments without generating the slackness, the slip, etc. at all after the adjustments, and able to make the stepwise adjustment with respect to the unwinding operation as well as the winding operation.
To solve the above problems, the invention according to a first aspect of invention provides a balancing device of a raising-lowering window arranged in a movable shoji opened and closed in the vertical direction, and holding a dynamic balancing relation with the weight of the movable shoji and resting the movable shoji in an arbitrary position and facilitating the opening and closing operations,
wherein the balancing device is constructed by a balancing force adjusting device, a balancing force generator, a slide body and a spiral rod;
the balancing force adjusting device is fixedly arranged in the upper portion position of a longitudinal frame and is constructed by a case, a horizontal gear member, a click member and a vertical gear member,
the horizontal gear member is rotatably arranged around the horizontal axis in a predetermined position within this case and a gear is formed on the side of a head portion of the horizontal gear member, and a ratchet gear is formed around a shaft portion of the horizontal gear member, and a screwdriver engaging portion is formed on a shaft end face of the horizontal gear member facing the case exterior,
the click member is rotatably arranged in a predetermined angular range around the horizontal axis in a position adjacent to the horizontal gear member, and a screwdriver engaging portion is formed on a shaft end face of the click member facing the case exterior, and two clicks extending in the horizontal gear member direction are respectively arranged on both the sides of an intermediate shaft portion within the case, and one of the clicks is biasedly engaged with the ratchet gear formed in the shaft portion of the horizontal gear member, and the other click is engaged with the ratchet gear when the engagement of the one click is released by a swinging operation, and
the vertical gear member is rotatably arranged around the vertical axis in a predetermined position within the case, and a gear engaged with the gear of the head portion of the horizontal gear member is arranged in the upper portion of the vertical gear member, and a connecting shaft is arranged in the lower end portion of the vertical gear member, and the vertical gear member is dependently rotated by rotating the horizontal gear member;
the balancing force generator is constructed by a torsion spring storing sleeve, a torsion spring stored within the torsion spring storing sleeve, and a rotating operating body arranged in the lower end portion of the torsion spring, and the balancing force generator is connected to the vertical gear member of the balancing force adjusting device and is arranged in a vertical arrangement, and at least the torsion spring is rotated and operated around the axis by an adjusting operation in the balancing force adjusting device so that balancing force can be introduced and adjusted with respect to the torsion spring and an upper direction force balancing with the movable shoji is given by the torsion spring at the opening and closing times of the movable shoji;
the slide body is fixedly arranged in a lower end side portion of the movable shoji, and is raised and lowered as the movable shoji is vertically moved; and
the lower end of the spiral rod is fixed to this slide body, and the tip portion of the spiral rod extends through the rotating operating body of the balancing force generator and is inserted into the torsion spring storing sleeve, and the spiral rod performs winding and unwinding operations of the torsion spring by giving rotating force around the vertical axis to the rotating operating body as the movable shoji is vertically moved.
The present invention according to the above first aspect is a device example in which the balancing force adjusting device is arranged on the upper portion side of the balancing force generator, and the torsional force can be given by directly rotating the torsion spring of the balancing force generator on the upper portion side. Works for introducing and adjusting the initial torsional force are simply made by merely fitting a tool such as a driver, etc. to the screwdriver engaging portion of the horizontal gear member and rotating this tool. Further, the unwinding operation can be performed every one gear by reciprocating and rotating the click member by the driver, etc. at predetermined angles in the left and right directions.
Therefore, the introduced torsional force can be easily adjusted, and it is also possible to perfectly avoid a situation in which the movable shoji drops during the adjustment. Since the engagement is performed by the ratchet mechanism, there is naturally no case in which slackness, a slip, etc. are caused after the adjustment. Further, the balancing force adjusting device can be assembled by merely fitting the individual members, concretely, three members constructed by the horizontal gear member, the click member and the vertical gear member into the case, and closing the case. Therefore, the assembly is simple and the structure can be set to be very compact.
In the above invention example, the balancing force adjusting device is arranged on the upper portion side of the balancing force generator. Therefore, when the initial torsional force is introduced and adjusted, no painful working posture is forcibly required and the balancing force is easily adjusted while an operator stands near the raising-lowering window.
The invention according to another aspect of the invention provides a balancing device of a raising-lowering window arranged in a movable shoji opened and closed in the vertical direction, and holding a dynamic balancing relation with the weight of the movable shoji and resting the movable shoji in an arbitrary position and facilitating the opening and closing operations,
wherein the balancing device comprises balancing means for giving an upper direction force balancing with the movable shoji by a torsion spring, slide means attached to a side portion lower end of the movable shoji and guiding the movable shoji along a longitudinal frame while guiding the movable shoji, a spiral rod for operating this slide means and the balancing means in cooperation with each other and performing winding and unwinding operations of the torsion spring of the balancing means as the slide means is moved, and adjusting means of the torsion spring assembled into the slide means;
the torsion spring adjusting means is constructed by a ratchet shaft member and a click member;
the ratchet shaft member is rotatably arranged around the vertical axis in a predetermined position, and a connecting portion connected to the spiral rod is arranged in the upper end portion of the ratchet shaft member, and a ratchet gear is formed around a shaft portion of the ratchet shaft member, and a screwdriver engaging portion is formed on a shaft lower end face of the ratchet shaft member facing the exterior, and
the click member is rotatably arranged in a predetermined angular range around the vertical axis in a position adjacent to the ratchet shaft member, and a screwdriver engaging portion is formed on a shaft lower end face of the click member facing the exterior, and two clicks extending in the ratchet shaft member direction are respectively arranged on both the sides of an intermediate shaft portion, and one of the clicks is biasedly engaged with the ratchet gear formed in the ratchet shaft member, and the other click is engaged with the ratchet gear when the engagement of the one click is released by a swinging operation.
The present invention according to the above another aspect of the invention is a device example in which the torsion spring adjusting means is assembled into the slide means arranged at the side portion lower edge of the movable shoji. In the case of such a device, it is sufficient to arrange two members constructed by the ratchet shaft member and the click member. In such an invention, works for introducing and adjusting the initial torsional force are also simply made by merely fitting a tool such as a driver, etc. to the screw driver engaging portion on the lower end face of the ratchet shaft member and rotating this tool. Further, the unwinding operation can be performed every one gear by reciprocating and rotating the click member by the driver, etc. at predetermined angles in the left and right directions. Therefore, the introduced torsional force can be easily adjusted, and it is also possible to perfectly avoid a situation in which the movable shoji drops during the adjustment. Since the engagement is performed by the ratchet mechanism, there is naturally no case in which slackness, a slip, etc. are caused after the adjustment. Further, the balancing force adjusting device can be assembled by merely fitting the individual members, concretely, the click member and the ratchet shaft member into the slide means. Therefore, the assembly is simple and the structure can be set to be very compact.
Next, the present invention according to a further aspect of the invention provides the balancing device of the raising-lowering window according to any one of the aspects, wherein the other side click among the pair of left and right clicks formed in the click member is omitted, and one side click engaged with the horizontal gear member or the ratchet gear of the ratchet shaft member at all times is used.
In the invention according to this aspect, no stepwise adjustment can be made with respect to the unwinding operation. However, it is possible to obtain the effect of a compact structure simply assembled. Further, for example, in the invention according to the aspect in which the balancing force adjusting device is arranged on the upper portion side of the shoji, the indoor side shoji located on the lower stage side can be adjusted in the closing state (lowering state) of the shoji. In this case, no shoji drops even when the torsion spring force is released at a stretch. Therefore, it is sufficient even in the structure of only one side click engaged with the ratchet gear of the horizontal gear member at all times.
The embodiment modes of the present invention will next be described in detail with reference to the drawings.
First Mode Example
The raising-lowering window 1 has an inside shoji 3 and an outside shoji 4 freely raised and lowered along longitudinal frames 2A, 2B within a window frame 2. These shojis 3, 4 can be rested in arbitrary positions by balancing devices 5, 5 arranged along the interiors of the above longitudinal frames 2A, 2B. This balancing device 5 is attached to each of the inside shoji 3 and the outside shoji 4. Both the balancing devices 5, 5 differ from each other in that the length sizes of a torsion spring storing sleeve 9, a torsion spring 10 and a spiral rod 12 described later are different and a doorstop 7 freely attached and detached is arranged outside the balancing device 5 with respect to only the inside shoji 3 side. However, both the balancing devices 5, 5 have the same basic structure except for these differences. Therefore, only the balancing device 5 with respect to the inside shoji 3 (hereinafter simply called the shoji) will be explained.
As shown in
The above balancing force adjusting device 6 will be described later. The above balancing force generator 8 will first be described. In this balancing force generator 8, the torsion spring 10 obtained by processing a spring plate of a predetermined width in a spiral shape is internally mounted to the interior of a torsion spring storing sleeve 9 hanging down from the balancing force adjusting device 6 in a vertical arrangement. A rotating operating body 13 rotated around the vertical axis in the same position by a vertical movement of the above spiral rod 12 is arranged in the lower end portion of this torsion spring 10. A slit hole 13a corresponding to the sectional shape of the torsion spring 10 is formed in the central portion of the above rotating operating body 13. When the above spiral rod 12 extending through this slit hole 13a is raised and lowered as the shoji 3 is vertically moved, the above rotating operating body 13 is guided and rotated by the torsional face of the spiral rod 12 so that the torsion spring 10 is wound and unwound.
In reality, as the above spiral rod 12 is lowered, the torsion spring 10 is wound by rotating the rotating operating body 13 in the winding direction. As the shoji 3 is raised, the torsion spring 10 is unwound by rotating the rotating operating body 13 in the opposite direction. Accordingly, when a balancing torsional force is given to the above torsion spring 10 in advance in a maximum raising position of the shoji 3, the torsion spring 10 balances with the shoji 3 even when the shoji 3 is located in any raising-lowering position. Accordingly, the shoji 3 can be rested in an arbitrary opening position. Further, since forces are balanced in the vertical direction, the shoji 3 can be raised and lowered and operated by slight force.
The above torsion spring storing sleeve 9 is a sleeve body approximately having a length corresponding to that of the stile of the shoji 3. The torsion spring storing sleeve 9 hangs down from the balancing force adjusting device 6 fixedly arranged in its upper end portion. The torsion spring storing sleeve 9 is rotated by an adjustment using the balancing force adjusting device 6 with the vertical axis as a rotation center together with the internally mounted torsion spring 10. Thus, an initial balancing force can be introduced and the balancing force can be thereafter adjusted by the torsion spring 10.
As mainly shown in
The above balancing force adjusting device 6 will next be described in detail on the basis of
An insertion hole 21a of a fixing screw is formed along the horizontal direction on the upper portion side of the mating surface of the above half divisional case piece 20A to fix the balancing force adjusting device 6 to the longitudinal frames 2A, 2B. A spring 25 is inserted into the lower side of this insertion hole 21a. Further, a first fitting hole 21b for the click member fitting a spring receiving portion 24D of the above click member 24 thereinto and having an inverted U-shape in section, and a second fitting hole 21c for the click member fitting the main body portion (intermediate shaft portion 24B) of the above click member 24 thereinto are continuously formed.
A first fitting hole 21d for a horizontal gear and a second fitting hole 21e for a horizontal gear are continuously formed in the horizontal direction to continuously fit the above horizontal gear member 23 onto the lower side of the above second fitting hole 21c for the click member along the horizontal direction. The first fitting hole 21d for the horizontal gear relatively has a small diameter and a semicircular shape in section, and a shaft end portion 23C of the above horizontal gear member 23 is fitted to the first fitting hole 21d for the horizontal gear. The second fitting hole 21e for the horizontal gear relatively has a large diameter and a semicircular shape in section, and the main body portion of the above horizontal gear member 23 is fitted to the second fitting hole 21e for the horizontal gear.
A first fitting hole 21f for a vertical gear and a second fitting hole 21g for a vertical gear are continuously formed in the vertical direction to fit the above vertical gear member 26 onto the lower sides of these fitting holes 21d, 21e for the horizontal gear along the vertical direction. The first fitting hole 21f for the vertical gear relatively has a large diameter and a semicircular shape in section, and a head portion 26b of the above vertical gear member 26 is fitted to the first fitting hole 21f for the vertical gear. The second fitting hole 21g for the vertical gear relatively has a small diameter and a semicircular shape in section, and a shaft portion 26c of the above vertical gear member 26 is fitted to the second fitting hole 21g for the vertical gear.
As shown in
In contrast to this, as shown in
On the other hand, as shown in
When an initial torsional force is introduced with respect to the torsion spring 10 at an arranging time of the raising-lowering window 1 in the balancing force adjusting device 6 constructed as above, as shown in
When the above torsion spring 10 is conversely unfastened, the tip of the driver 30 is fitted to the inserting cross groove 24c on the tip face of the above click member 24. When the above click member 24 is rotated in the rightward direction, the engaging state of the click 24a and the ratchet gear 23b of the horizontal gear member 23 are released. However, since the other side click 24b is engaged with the above ratchet gear 23b in this case, the horizontal gear member 23 is rotated by one gear amount and is rested. Accordingly, the unwinding operation can be performed every one gear and the dropping of the shoji 3 can be also prevented by reciprocating and rotating the driver 30 in the left and right directions.
In the above mode example, the gear 23a of the horizontal gear member 23 and the gear 26a of the vertical gear member 26 orthogonally arranged are respectively formed on the orthogonal face, but the engaging faces can be respectively also set to conical faces as in a bevel gear. Further, since the balancing force generator 8 is suspended and supported by the balancing force adjusting device 6, the connecting shaft 26d of the vertical gear member 26 is connected together with the torsion spring storing sleeve 9 and the torsion spring 10, and the torsion spring storing sleeve 9 is also rotated together in addition to the torsion spring 10 by the rotation of the vertical gear member 26. However, for example, the torsion spring storing sleeve 9 may be separately supported and the above connecting shaft 26d and the torsion spring 10 may be connected to each other, and only the torsion spring 10 may be rotated by the rotation of the vertical gear member 26.
Further, the shoji 3 originally located on the lower stage side can be adjusted in the closing state (lowering state) of the shoji. In this case, no shoji 3 drops even when the torsion spring force is released at a stretch.
Therefore, the above click member 24 can be also set to the structure of only one side click 24a engaged with the ratchet gear 23b of the horizontal gear member 23 at all times.
Second Mode Example
In this second mode example, a device example in which a torsion spring adjusting mechanism in the present invention is assembled into a slide means arranged at the lower end of a side portion of the movable shoji will next be described in detail on the basis of
As shown in
The above torsion spring device 8 has the torsion spring 10 obtained by processing a spring plate of a predetermined width in a spiral shape within the torsion spring storing sleeve 9 fixed within the longitudinal frame 2A in a vertical arrangement. The above torsion spring device 8 also has a rotating operating body 13 in its lower end portion. The rotating operating body 13 is rotated by a vertical movement of the above spiral rod 12 in the leftward and rightward directions in the same position. The above torsion spring storing sleeve 9 is a sleeve body approximately having a length corresponding to the stile of the shoji 3. The above torsion spring storing sleeve 9 has a fixed fitting 15 of the above torsion spring 10 in its upper end portion, and supports the torsion spring 10 in a suspending state. The lower end of the torsion spring 10 is connected to the upper portion of the above rotating operating body 13. This rotating operating body 13 is arranged in a lower end port portion of the torsion spring storing sleeve 9 so as to allow only the rotation around the vertical axis. A slit hole 13a corresponding to the sectional shape of the torsion spring 10 is formed in the central portion of the rotating operating body 13. When the above spiral rod 12 extending through this slit hole 13a is raised and lowered as the shoji 3 is vertically moved, the above rotating operating body 13 is guided by the torsional face of the spiral rod 12 and is rotated so that the torsion spring 10 is wound or unwound. In reality, as the above spiral rod 12 is lowered, the rotating operating body 13 is rotated in the winding direction so that the torsion spring 10 is wound and fastened. As the shoji 3 is raised, the rotating operating body 13 is rotated in the opposite direction so that the torsion spring 10 is unwound. Accordingly, when a balancing torsional force is given to the above torsion spring 10 in advance in a maximum raising position of the shoji 3, the torsion spring 10 balances with the shoji 3 even when the shoji 3 is located in any raising-lowering position. Thus, the shoji can be rested in an arbitrary opening position. Further, since forces are balanced in the vertical direction, the shoji can be raised and lowered and operated by slight force.
As shown in
The above ratchet shaft member 27 is constructed by a connecting shaft member 27A connected to the spiral rod 12 through a connecting metallic material 28, an intermediate shaft portion 27B forming ratchet gears 27b, 27b, - - - therearound, and an end shaft portion 27C. An inserting cross groove 27c of a driver (screwdriver) is formed on the tip face of the above end shaft portion 27C.
On the other hand, the above click member 24 is the same member as the above first mode example. This click member 24 is constructed by end shaft portions 24A, 24C on both sides thereof, an intermediate shaft portion 24B, a spring receiving portion 24D integrally extended on the upper portion side of this intermediate shaft portion 24B, and a pair of left and right clicks 24a, 24b extended on the lower portion side of the above intermediate shaft portion 24B. An inserting cross groove 24c of a screwdriver 30 is formed on the end face of the above end shaft portion 24C.
In an assembly state, the click 24a among the two clicks 24a, 24b extended on the ratchet shaft member 27 side is engaged with the ratchet gear 27b of the ratchet shaft member 27 by the biasing force of a spring 25.
In such a torsion spring adjusting mechanism, when an initial torsional force is introduced with respect to the torsion spring 10 at the arranging time of a raising-lowering window 1, the tip of the driver 30 is fitted to the inserting cross groove 27c of the above ratchet shaft member 27. When the above ratchet shaft member 27 is then rotated around the axis against the biasing force, the spiral rod 12 is rotated in the winding direction, and balancing force is given to the torsion spring 10.
When the above torsion spring 10 is reversely unfastened, the tip of the driver 30 is fitted to the inserting cross groove 24c on the tip face of the above click member 24. When the above click member 24 is rotated in the rightward direction, the engaging state of the click 24a and the ratchet gear 27b of the ratchet shaft member 27 is released. However, since the other side click 24b is engaged with the above ratchet gear 27b in this case, the ratchet shaft member 27 is rotated by one gear amount and is rested. Accordingly, the unwinding operation can be performed every one gear by reciprocating and rotating the driver 30 in the leftward and rightward directions, and the dropping of the shoji 3 can be also prevented.
As mentioned above in detail, in accordance with the present invention, the balancing device can be set to a compact structure simply assembled. Further, after the balancing device is adjusted, the winding and unwinding adjustments can be simply made without generating slackness, a slip, etc. at all, and a stepwise adjustment can be made with respect to the unwinding operation as well as the winding operation.
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| Number | Date | Country |
|---|---|---|
| 2373813 | Oct 2002 | GB |
| 2379237 | Mar 2003 | GB |
| 3-161683 | Jul 1991 | JP |
| 3-180683 | Aug 1991 | JP |
| 4-238984 | Aug 1992 | JP |
| 2001055861 | Feb 2001 | JP |
| 2001152735 | Jun 2001 | JP |
| 2002081259 | Mar 2002 | JP |
| 2003049578 | Feb 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20050066473 A1 | Mar 2005 | US |
