In one embodiment, a data storage device comprises an actuator arm assembly, a top guide rail, a bottom guide rail, and a first ball bearing. The actuator arm assembly comprises a first post defining a pivot axis that is inclined between about 5 degrees and about 25 degrees from a horizontal plane defined by a data storage disk surface. The top guide rail comprises a first rolling surface that is parallel to the pivot axis. The bottom guide rail is spaced from the top guide rail and comprises a second rolling surface that is parallel to the first rolling surface. The first ball bearing comprises a first inner race and a first outer race, the first inner race surrounding the first post, and the first outer race in contact with the first rolling surface or the second rolling surface.
In another embodiment, a data storage device comprises an actuator arm assembly, a top guide rail, a bottom guide rail, and a ball bearing. The actuator arm assembly comprises a first post. The top guide rail comprises a first rolling surface. The bottom guide rail is spaced from the top guide rail and comprises a second rolling surface that is parallel to the first rolling surface. The ball bearing comprises an inner race and an outer race. The ball bearing is configured to roll with the outer race in contact with the first rolling surface or the second rolling surface, and not in contact with the other of the first rolling surface or the second rolling surface. The ball bearing is configured to rotate with the inner race surrounding the first post.
In yet another embodiment, a method of assembling a data storage device comprises attaching a first ball bearing to a first post configured to extend between an actuator arm assembly and a linear motor assembly, wherein the first ball bearing comprises a first inner race, a first outer race, and a first pivot axis, and wherein the first post is part of a bearing cartridge. The method comprises positioning the bearing cartridge between a top guide rail and a bottom guide rail, at least one of the top or bottom guide rails having a rolling surface inclined between about 5 degrees and about 25 degrees from a horizontal axis. The method comprises pressing the top guide rail and the bottom guide rail toward each other to obtain an offset of the first outer race relative to the first inner race along the pivot axis, and securing a spacing between the top and bottom guide rails to maintain the offset.
Other features and benefits that characterize embodiments of the disclosure will be apparent upon reading the following detailed description and review of the associated drawings.
The present disclosure generally relates to data storage devices that utilize magnetic storage media, such as hard disks. The storage capacity of hard disk drives (HDDs) has steadily increased due to an increase in areal density provided by such technological advances as perpendicular recording, shingled magnetic recording (SMR), heat-assisted magnetic recording (HAMR), interleaved magnetic recording (IMR), microwave-assisted magnetic recording (MAMR), and helium filling, for example.
The drawing figures show illustrative operating environments in which certain embodiments disclosed herein may be incorporated. The operating environment shown in the drawings are for illustration purposes only; the described systems and methods can be practiced within any number of different types of operating environments.
It should be noted that the same reference numerals are used in different figures for the same or similar elements. All descriptions of an element also apply to all other versions of that element unless otherwise stated. It should also be understood that the terminology used herein is for the purpose of describing embodiments, and the terminology is not intended to be limiting. Unless indicated otherwise, ordinal numbers (e.g., first, second, third, etc.) are used to distinguish or identify different elements or steps in a group of elements or steps, and do not supply a serial or numerical limitation on the elements or steps of the embodiments thereof. For example, “first,” “second,” and “third” elements or steps need not necessarily appear in that order, and the embodiments thereof need not necessarily be limited to three elements or steps. It should also be understood that, unless indicated otherwise, any labels such as “left,” “right,” “front,” “back,” “top,” “bottom,” “forward,” “reverse,” “clockwise,” “counter clockwise,” “up,” “down,” or other similar terms such as “upper,” “lower,” “aft,” “fore,” “vertical,” “horizontal,” “proximal,” “distal,” “intermediate” and the like are used for convenience and are not intended to imply, for example, any particular fixed location, orientation, or direction. Instead, such labels are used to reflect, for example, relative location, orientation, or directions. It should also be understood that the singular forms of “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
It will be understood that, when an element is referred to as being “connected,” “coupled,” or “attached” to another element, it can be directly connected, coupled or attached to the other element, or it can be indirectly connected, coupled, or attached to the other element where intervening or intermediate elements may be present. In contrast, if an element is referred to as being “directly connected,” “directly coupled” or “directly attached” to another element, there are no intervening elements present. Drawings illustrating direct connections, couplings or attachments between elements also include embodiments, in which the elements are indirectly connected, coupled or attached to each other.
In an exemplary embodiment, each of heads 102 is coupled to the linear actuator assembly 220 through a suspension assembly that includes a load beam 120 connected to an actuator arm assembly 122. The linear actuator assembly 220 is coupled to a frame or base deck 144 and moves the head 102 in a cross-track direction as illustrated by radius 218. Each of the heads 102 includes one or more transducer elements (not shown) coupled to head circuitry, such as through a flex circuit. The linear actuator assembly 220, the load beams 120 and the actuator arms 122 are collectively referred to as the head stack assembly (HSA) 138.
In general, in order to keep read/write heads 102 from landing on disks 104 in a data storage device when, for example, power is removed from the data storage device, and to prevent the heads 102 from colliding with outer edges of the disks 104 during load and unload operations, a head support ramp assembly 136 is provided adjacent to the OD 109 of the disks 104. Head support ramp assembly 136 supports head end 142 of HSA 138 when the actuator arm assembly 122 is moved away from the data storage disk(s) 104. In some embodiments, a lift tab (not shown) extends from the load beam 120 to rest on the head support ramp assembly 136 when the disk drive storage device is in an off or non-operating state. For use of heads 102 for reading and writing data relative to disk 104, actuator 220 is activated to slide the actuator arm assembly 122, to thereby move the head end 142 of the actuator arm assembly 122 off of the head support ramp assembly 136 and to the disks 104, as shown in
In an exemplary embodiment, linear actuator assembly 220 allows for zero skew (or fixed skew) throughout the entire stroke of the head stack assembly 138. The radial cross-track direction of travel 218 places the head 102 in alignment with any track 114 of disk 104. This allows for increased density of a data storage compared to a device with a rotating arm. For example, by configuring the slider to have zero skew throughout the entire stroke of the head 102 at head end 142 of HSA 138, the head 102 may be able to read data immediately after writing the data. In contrast, in a conventional skewed configuration, the angle of the head 102 relative to the data track 114 (such as that resulting from a stroke extending along an arc about an actuator arm pivot axis) may not allow for this immediate reading after writing. While particular descriptions of a zero skew actuator are provided, it is to be understood that other configurations can also be used, such as those described in the following commonly owned patent application, which is hereby incorporated by reference: U.S. application Ser. No. 17/233,818 filed on Apr. 19, 2021, entitled “Zero Skew Elevator System.”
In a zero skew configuration as shown, the read and/or write pole at head 102, on head end 142, moves linearly along radius 218 and is therefore positioned with no skew or angular offset to a centerline of a track 114. Additional information relevant to high performance of a disk drive is provided in the following commonly owned patent applications and patents, which are hereby incorporated by reference: US Published Patent Application No. 2004/0257710 for “Hard drive actuator arm with reduced skew variation” and U.S. Pat. No. 6,987,637 for “Magnetic recording system which eliminates skew angle effect.”
In an exemplary embodiment, the linear actuator assembly 220 of the data storage device 100 has top rail 230 and bottom rail 232 extending along parallel rail axes 234, 236, respectively. In an exemplary embodiment, each rail axis 234, 236 is parallel to radius 218 of disk 104 on which the head 102 travels. The rails 230, 232 may include or be formed of any suitable material, such as stainless steel or titanium, for example.
In an exemplary embodiment, the actuator arm assembly 122 is movably attached to the rails 230, 232 such that motion in the x-y plane is restricted to sliding motion along the rails 230, 232. In other words, the actuator arm assembly 122 may be movably attached to the rails 230, 232 so that the actuator arm assembly 122 moves linearly and, therefore, the at least one head 102 also moves linearly relative to the recording medium 104. While only a single head 102 is shown in the illustrations, it is to be understood that in DSD 100, one or more heads would be carried by each of the arms of actuator arm assembly 122, for interaction with each disk surface of the stack of disks 104.
In an exemplary embodiment, the linear actuator assembly 220 of the data storage device includes a linear motor 222. The linear motor 222 may include any suitable type of motor that moves the actuator arm assembly 122 linearly along the rails 230, 232. For example, the linear motor 222 may include a linear stepper motor, an inchworm motor, a linear voice coil motor, ball screw and/or gear motor, for example. In a case in which the linear motor 222 includes a linear stepper motor, a permanent alternating magnet is fixed to a drive base extending parallel to the rails 230, 232. For example, the permanent alternating magnet may alternate polarities along a length of the permanent alternating magnet.
Whatever mechanism is used in linear motor 222, its motion moves bearing cartridge 110 along and between rails 230, 232. As shown in
In an exemplary embodiment, as shown in
As shown in the exemplary embodiments of
Referring to
In contrast, with the inclined rolling surface configurations of
While the illustrated embodiments show a particular inclination of the rolling surfaces 240, 242 and bearing pivot axis 150, it is to be understood that an opposite inclination would also be suitable. For example, while the illustrations show a downward inclination to the right of the drawings, a downward inclination toward a left side of the drawings would also work. In the illustrated embodiment, one ball bearing 130t travels along the rolling surface 240 of top rail 230, and two ball bearings 130b roll along the rolling surface 242 of bottom rail 232. This generates a stable structure, in which the two bottom ball bearings 130b prevent tilting of the E-block 124 in the travel direction along the rails 230, 232. However, it is contemplated that these teachings can be used in a bearing cartridge 110 having different numbers and arrangements of ball bearings 130.
The illustrations of the embodiments described herein are intended to provide a general understanding of the structure of the various embodiments. The illustrations are not intended to serve as a complete description of all of the elements and features of apparatus and systems that utilize the structures or methods described herein. Features described with respect to any embodiment also apply to any other embodiment. Many other embodiments may be apparent to those of skill in the art upon reviewing the disclosure. Other embodiments may be utilized and derived from the disclosure, such that structural and logical substitutions and changes may be made without departing from the scope of the disclosure. Additionally, the illustrations are merely representational and may not be drawn to scale. Certain proportions within the illustrations may be exaggerated, while other proportions may be reduced. Accordingly, the disclosure and the figures are to be regarded as illustrative rather than restrictive.
One or more embodiments of the disclosure may be referred to herein, individually and/or collectively, by the term “invention” merely for convenience and without intending to limit the scope of this application to any particular invention or inventive concept. Moreover, although specific embodiments have been illustrated and described herein, it should be appreciated that any subsequent arrangement designed to achieve the same or similar purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all subsequent adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the description. All patent and patent application documents mentioned in the description are incorporated by reference.
The Abstract of the Disclosure is provided to comply with 37 C.F.R. § 1.72(b) and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, various features may be grouped together or described in a single embodiment for the purpose of streamlining the disclosure. This disclosure is not to be interpreted as reflecting an intention that the claimed embodiments employ more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter may be directed to less than all of the features of any of the disclosed embodiments.
The above-disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments, which fall within the true spirit and scope of the present disclosure. For example, features described with respect to one embodiment may be incorporated into other embodiments. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.
Number | Name | Date | Kind |
---|---|---|---|
4034613 | Halfhill et al. | Jul 1977 | A |
4189759 | Bauck et al. | Feb 1980 | A |
4287445 | Lienau | Sep 1981 | A |
4322840 | Kusaka | Mar 1982 | A |
4376294 | Meier et al. | Mar 1983 | A |
4392165 | Wright | Jul 1983 | A |
4393425 | Wright | Jul 1983 | A |
4462054 | Dong et al. | Jul 1984 | A |
4545046 | Jansen et al. | Oct 1985 | A |
4613962 | Inoue et al. | Sep 1986 | A |
4631611 | Schneider | Dec 1986 | A |
4663682 | McNeil | May 1987 | A |
4672490 | Shigenai et al. | Jun 1987 | A |
4703375 | Chan et al. | Oct 1987 | A |
4730226 | Shatkin | Mar 1988 | A |
4740946 | Yumura et al. | Apr 1988 | A |
4742410 | Smith | May 1988 | A |
4745503 | Muraoka et al. | May 1988 | A |
4763314 | McCaslin et al. | Aug 1988 | A |
4764829 | Makino | Aug 1988 | A |
4792707 | Katanuma | Dec 1988 | A |
4800818 | Kawaguchi et al. | Jan 1989 | A |
4819108 | Seki et al. | Apr 1989 | A |
4853808 | Lutz | Aug 1989 | A |
4888751 | Yoshimaru et al. | Dec 1989 | A |
4902971 | Guzik et al. | Feb 1990 | A |
4937692 | Okutsu | Jun 1990 | A |
4974104 | Ferguson et al. | Nov 1990 | A |
5007712 | Kikuchi et al. | Apr 1991 | A |
5016238 | Shtipelman et al. | May 1991 | A |
5029030 | Luecke | Jul 1991 | A |
5043964 | Suzuki | Aug 1991 | A |
5070423 | Gloski | Dec 1991 | A |
5229901 | Mallary | Jul 1993 | A |
5317552 | Yamasaki | May 1994 | A |
5396385 | Tangi et al. | Mar 1995 | A |
5467238 | Lee et al. | Nov 1995 | A |
5493463 | Hagen | Feb 1996 | A |
5521778 | Boutaghou et al. | May 1996 | A |
5801531 | Viches et al. | Sep 1998 | A |
5825180 | Guzik | Oct 1998 | A |
5875166 | Ikegame et al. | Feb 1999 | A |
5968627 | Nigam et al. | Oct 1999 | A |
6043957 | Hattori et al. | Mar 2000 | A |
6064550 | Koganezawa | May 2000 | A |
6157521 | Utsunomiya | Dec 2000 | A |
6310750 | Hawwa et al. | Oct 2001 | B1 |
6344950 | Watson et al. | Feb 2002 | B1 |
6356640 | Lin | Mar 2002 | B1 |
6362933 | Sampietro et al. | Mar 2002 | B1 |
6369988 | Yoshida et al. | Apr 2002 | B1 |
6480361 | Patterson | Nov 2002 | B1 |
6549377 | Yoshida et al. | Apr 2003 | B2 |
6765744 | Gomez et al. | Jul 2004 | B2 |
6987637 | Litvinov et al. | Jan 2006 | B2 |
7027147 | Steenhoek et al. | Apr 2006 | B2 |
7072147 | Limmer et al. | Jul 2006 | B2 |
7199981 | Zabtcioglu | Apr 2007 | B2 |
7372671 | Yazawa | May 2008 | B2 |
7375930 | Yang et al. | May 2008 | B2 |
7492542 | van Zyl | Feb 2009 | B2 |
7652847 | Weiss et al. | Jan 2010 | B2 |
7672083 | Yu et al. | Mar 2010 | B1 |
7710683 | Craig et al. | May 2010 | B2 |
8958172 | Hansen | Feb 2015 | B1 |
8958173 | Hirano et al. | Feb 2015 | B1 |
9218833 | Shah et al. | Dec 2015 | B1 |
9361919 | Lieu et al. | Jun 2016 | B1 |
9424866 | Cao et al. | Aug 2016 | B1 |
10192575 | Resh | Jan 2019 | B1 |
10249339 | Mendonsa et al. | Apr 2019 | B1 |
10269380 | Sun et al. | Apr 2019 | B1 |
10431246 | Zhu et al. | Oct 2019 | B2 |
10510373 | Granz et al. | Dec 2019 | B1 |
10622012 | Tu et al. | Apr 2020 | B1 |
10699730 | Uefune et al. | Jun 2020 | B1 |
10706879 | Garbarino | Jul 2020 | B2 |
10803891 | Jacoby et al. | Oct 2020 | B1 |
10818317 | Erden et al. | Oct 2020 | B1 |
10978100 | Myers | Apr 2021 | B1 |
11037590 | Nguyen et al. | Jun 2021 | B2 |
11062734 | Brand | Jul 2021 | B1 |
11120834 | Herdendorf et al. | Sep 2021 | B1 |
20040008609 | Fujibayashi et al. | Jan 2004 | A1 |
20040087253 | Mahadev et al. | May 2004 | A1 |
20040130320 | Guzik et al. | Jul 2004 | A1 |
20040179465 | Kuwajima et al. | Sep 2004 | A1 |
20040257710 | Limmer et al. | Dec 2004 | A1 |
20050225875 | Wada et al. | Oct 2005 | A1 |
20050280945 | Duvall et al. | Dec 2005 | A1 |
20060171068 | Taguchi | Aug 2006 | A1 |
20070279804 | White | Dec 2007 | A1 |
20080084636 | Oh et al. | Apr 2008 | A1 |
20090073608 | Ookawa et al. | Mar 2009 | A1 |
20100246068 | Lee | Sep 2010 | A1 |
20110038074 | Viskochil et al. | Feb 2011 | A1 |
20120206830 | Gao et al. | Aug 2012 | A1 |
20160171993 | Okubo | Jun 2016 | A1 |
20180301162 | Erden | Oct 2018 | A1 |
20200027480 | Myers et al. | Jan 2020 | A1 |
20200202891 | Mendonsa et al. | Jun 2020 | A1 |
20200227077 | Sukla et al. | Jul 2020 | A1 |
20210312945 | Mendonsa et al. | Oct 2021 | A1 |
Number | Date | Country |
---|---|---|
2749696 | Dec 1997 | FR |
Entry |
---|
Non-Final Rejection for U.S. Appl. No. 17/233,818, dated Oct. 22, 2021, 8 pages. |
Cordle, Michael, “Effects of Skew Angle and Transition Curvature in Hamr Hard Disk Drives”, A Thesis Submitted To the Faculty of the University of Minnesota, in Partial Fulfillment of the Requirements for the Degree of Master of Science, May 2017, 63 pages. |
He, Zhimin et al., “Mechanisms of Minimum Skew Angle Actuation for Hard Disk Drives”, MATEC Web of Conferences 42, 02002 (2016), DOI: 10.1051/matecconf/20164202002, © Owned by the authors, published by EDP Sciences, 2016, A*Star, Data Storage Institute, 2 Fusionopolis Way, #08-01, Innovis, Singapore 138634, 5 pages. |
U.S. Appl. No. 17/223,447, filed Apr. 6, 2021, “Data Storage Device Linear Actuator”, 36 pages. |
U.S. Appl. No. 17/233,818, filed Apr. 19, 2021, Zero Skew Elevator System 51 pages. |
U.S. Appl. No. 17/196,192, filed Mar. 9, 2021, “Rotating Ramp With Retraction Capability for a Disk Drive”, 33 pages. |
U.S. Appl. No. 17/016,326, filed Sep. 9, 2020, “Brake Crawler for Elevator-Type Hard Disk Drives”, 30 pages. |
U.S. Appl. No. 16/863,287, filed Apr. 30, 2020, “Split Ramp for Data Storage Devices”, issuing as U.S. Pat. No. 11,094,347 on Aug. 17, 2021, 22 pages. |
U.S. Appl. No. 17/163,983, filed Feb. 1, 2021, “Ramp Activation Systems For an Elevator Drive”, 34 pages. |
U.S. Appl. No. 17/172,684, filed Feb. 10, 2021, “Adjusting HGA Z-Height Via HSA Elevator Using Head/Actuator Feedback”, 24 pages. |
U.S. Appl. No. 17/389,950, filed Jul. 30, 2021, “Zero Skew Disk Drive With Dual Actuators”, 56 pages. |
U.S. Patent Office issued prosecution for U.S. Appl. No. 17/233,818, filed Apr. 19, 2021, including: Applicant Initiated Interview Summary issued Nov. 15, 2021, 2 pages; Requirement for Restriction-Election issued Sep. 20, 2021, 6 pages; 8 pages total. |
Office Action from U.S. Appl. No. 17/389,950, dated Nov. 16, 2021, 8 pages. |
Notice of Allowance from U.S. Appl. No. 17/389,950, dated Feb. 16, 2022, 10 pages. |
Supplemental Notice of Allowance from U.S. Appl. No. 17/233,818, dated Feb. 24, 2022, 3 pages. |
Notice of Allowance from U.S. Appl. No. 17/233,818, dated Feb. 2, 2022, 7 pages. |
Notice of Allowance from U.S. Appl. No. 17/528,296, dated Jul. 14, 2022, 9 pages. |