SHORT DESCRIPTION OF THE DRAWINGS
In the following, the invention will be described in detail in reference to the appended drawings, in which:
FIG. 1 shows a section though a prior art ball joint,
FIG. 2 shows a detail of a prior art ball joint which illustrates how a ball is mounted in a shell,
FIG. 3 shows the shell of the invention, in sectional and top views,
FIG. 4 shows a detail of the inventive shell,
FIG. 5 shows a detail of the inventive shell.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a prior art ball joint (1). The ball joint comprises a ball (2) arranged in a control arm (4) by being in mesh with a cavity with an associated shell (3). The ball joint (1) further provides a connection between the control arm (4) and a wheel housing (7). The cavity with the ball and shell is protected with rubber bellows for preventing the intrusion of extraneous matter and dirt impairing the freedom of movement. The ball joint is lubricated with grease (5) or another lubricant which is distributed around the ball by 6-8 slots (8) in the shell (3). The slots (8) have another function in addition to the distribution of lubricant (5). The slots subdivide the shells in lip elements (9) enabling the shell to be opened to admit the ball (2) as shown in FIG. 2. The expansion of the opening is made possible by the lip elements being tapered at the centre of the shell in a compression groove (10) providing weakened areas allowing the lip elements 9 to be bent outwards.
The inventive shell has the same function as the prior art shell shown in FIGS. 1 and 2, but it is designed to increase the load carrying capacity of the ball joint (1) by a given diameter. According to the invention, two slots (8) are provided in the shell. In order for the slots to provide a good lubricating action, they are designed as arched incisions or spiral slots on opposite sides of the shell, extending mainly diagonally around the shell from the opening to beneath the centre of the shell. Accordingly, the slots are arranged 180° from each other, and 90° on the main loading direction, as shown in FIG. 3.
Due to the arrangement of the slots, the compression groove (10) is relocated from the centre, which is the most loaded area, with about 3.5 mm, as shown in FIG. 4
In addition, the shell is designed in a new way. The wall of the shell has decreasing thickness from the centre towards the opening of the shell so that the horizontally projected thickness (t1, t2) is constant in size up to the rim of the shell (see FIG. 5). This means that the effective thickness (t) is decreasing. This design provides a specific pressure in the active surface which is as homogeneous as possible, and thus the shell (2) may stand a larger load.
The characterizing features mentioned above will significantly improve the load carrying capacity of the shell at a given diameter of the ball, or when room restrictions dictates, to decrease its dimensions.