This disclosure relates generally to pipe clamps with spherically-profiled bands and bands of similar profile, and to ball and flare joints and other types of joints established thereby.
Pipe clamps are typically used to join variously configured pipe ends in vehicle exhaust systems, as well as in other applications. One example is a pipe clamp of the type used for a ball and flare joint in which a flared pipe end partially overlaps a balled pipe end when the associated pipe ends are mated together. Due to their configuration, a certain degree of angular misalignment between axes of the pipes may occur, while still suitably connecting the pipe ends. The pipe clamps of this type commonly have bands exhibiting a spherical profile to match the ball-like profile of the balled and flared pipe ends, and commonly have a tightening mechanism that is tightened down in order to establish a fluid-tight joint at the balled and flared pipe ends.
In an embodiment, a pipe clamp may include a band, a tightening assembly, and one or more retention tabs. The band has a generally spherical profile between a first axial end and a second axial end. The generally spherical profile is at a main region of the band. The band has a first circumferential end region and a second circumferential end region. A first pocket is established at the first circumferential end region, at the second circumferential end region, or at both the first and second circumferential end regions. The tightening assembly has a bolt, a first trunnion, and a second trunnion. The bolt is received through a first bolt hole residing in the first trunnion, and is received through a second bolt hole residing in the second trunnion. The first trunnion is seated in the first pocket, and the second trunnion is seated in the second pocket. The retention tab(s) extends from the second circumferential end region. The retention tab(s) makes surface-to-surface confrontation, or more (e.g., engagement), with a backside surface of the second trunnion.
In an embodiment, a pipe clamp may include a band, a tightening assembly, and one or more retention tabs. The band has a first circumferential end region and has a second circumferential end region. The tightening assembly brings the first circumferential end region and the second circumferential end region toward each other and away from each other upon the respective performance of tightening and loosening actions of the tightening assembly. The tightening assembly has a bolt and has a threaded hardware member. The bolt is received through the threaded hardware member in assembly. The threaded hardware member is located at the second circumferential end region. The retention tab(s) is situated near the threaded hardware member. The retention tab(s) has an inner surface that makes surface-to-surface confrontation, or more (e.g., engagement), with the threaded hardware member. The retention tab(s) has a free end that is spaced from the band and that is spaced from the second circumferential end region.
In an embodiment, a method of preventing dislocation of tightening assembly hardware upon the occurrence of a tightening action of a tightening assembly in a pipe clamp may include several steps. One step may involve seating a threaded hardware member of the tightening assembly at a circumferential end region of a band. Another step may involve bringing one or more retention tabs in surface-to-surface confrontation, or more (e.g., engagement), with the threaded hardware member. The retention tab(s) has a free end that is spaced from the band. Upon dislodgement of the threaded hardware member from the circumferential end region during the tightening action of the tightening assembly and rundown of a bolt of the tightening assembly, surface-to-surface engagement between the threaded hardware member and the retention tab(s) prevents further dislocation of the threaded hardware member from the circumferential end region.
Embodiments of the disclosure are described with reference to the appended drawings, in which:
With reference to the figures, an embodiment of a ball joint pipe clamp 10, or pipe clamp 10, is presented that is employed in use to establish a fluid-tight ball and flare joint at a pair of pipe ends. The ball joint pipe clamp 10 has a pair of retention tabs that serves to preclude an unwanted dislodgement of a trunnion from a pocket amid a tightening action, which has been found especially precarious in clamps intended for larger-sized applications. When dislodged, the trunnion spins freely on an associated bolt, and without the restraint furnished by the pocket and needed amid the tightening action. This description presents the ball joint pipe clamp 10 in the context of an automotive application (e.g., ball and flare joints of automotive exhaust pipes), but the ball joint pipe clamp 10 has broader application and is suitable for use in aerospace, marine, industrial, construction, and oil and gas applications, as well as others, and could be employed in joints other than ball and flare joints. Moreover, the retention tabs could serve to preclude unwanted dislocation of other tightening hardware other than a trunnion, as set forth below. Furthermore, and unless otherwise specified, the terms radially, axially, and circumferentially, and their grammatical variations, refer to directions with respect to the generally circular shape of the ball joint pipe clamp 10 as illustrated in the figures. In this sense, axially refers to a direction that is generally along or parallel to a central axis of the circular shape, radially refers to a direction that is generally along or parallel to a radius of the circular shape, and circumferentially refers to a direction that is generally along or in a similar direction as a circumference of the circular shape.
With reference to
The ball joint pipe clamp 10 can have various designs, constructions, and components in different embodiments depending upon—among other potential factors—the overlapping pipe end regions and the precise fastening mechanism equipped in the ball joint pipe clamp. In the embodiment of the figures, the ball joint pipe clamp 10 has a band 22 and a tightening assembly 24.
The band 22 encircles the balled and flared pipe ends 16, 18 when put in place, and is tightened down on the balled and flared pipe ends 16, 18 to exert a clamping force thereon for establishing the intended fluid-tight joint. The band 22 can be composed of a metal material such as stainless steel. With particular reference to
The band's main region 34 terminates at opposite ends at a first circumferential end region 36 and at a second circumferential end region 38. The first and second circumferential end regions 36, 38 are unitary extensions of the band 22. While depicted as continuous in the embodiment of the figures, the band's main region 34 could be discontinuous and segmented along its circumferential extent in other embodiments. The first and second circumferential end regions 36, 38 constitute head formations that accommodate installation of the tightening assembly 24. Further, the first and second circumferential end regions 36, 38 interact with the tightening assembly 24 and can carry the tightening assembly 24 before installation, as depicted in
The tightening assembly 24 is employed in use to tighten and loosen the band 22 on and off of the balled and flared pipe ends 16, 18. The tightening assembly 24 can take various forms according to different embodiments. In the embodiment of the figures, and with continued reference to
The first trunnion 68 is received and seated in the first pocket 42 in installation and assembly. Its seating can be somewhat snug. When seated, the first trunnion 68 can make direct confrontation and abutment with one or more of the following walls: the first side segment wall 44, the second side segment wall 46, the top segment wall 48, the back segment wall 50, and/or the bottom segment wall 52. The first and second side segment walls 44, 46, for example, restrain lateral side-to-side dislocation of the first trunnion 68 when initially set in the first pocket 42 and before insertion of the bolt 66. The first trunnion 68 has a first side surface 76, a second side surface 78, and a backside surface 80. The first and second side surfaces 76, 78 can make surface-to-surface abutment with the first and second side segment walls 44, 46, respectively. And the backside surface 80 makes surface-to-surface abutment with the head portion 72. The bolt hole of the first trunnion 68 can lack threading; the bolt 66 can simply pass-through the first trunnion 68 in installation and assembly.
The second trunnion 70 is received and seated in the second pocket 54 in installation and assembly. Its seating can be somewhat snug. When seated, the second trunnion 70 can make direct confrontation and abutment with one or more of the following walls: the first side segment wall 56, the second side segment wall 58, the top segment wall 60, the back segment wall 62, and/or the bottom segment wall 64. The first and second side segment walls 56, 58, for example, restrain lateral side-to-side dislocation of the second trunnion 70 when initially set in the second pocket 54 and before insertion of the bolt 66. The second trunnion 70 has a first side surface 82, a second side surface 84, and a backside surface 86. The first and second side surfaces 82, 84 can make surface-to-surface abutment with the first and second side segment walls 56, 58, respectively. The bolt hole of the second trunnion 70 can have internal threading for mating engagement and meshing with complementary and counterpart external threading residing on the bolt's stem portion 74.
The ball joint pipe clamp 10, as described thus far, exhibits effective performance in assembly and installation for pipe diameters of certain sizes and dimensions. But shortfalls have been observed for pipe diameters of a larger size and larger dimension. For ball joint pipe clamps with bands possessing a larger size and dimension and intended for assembly and installation on pipes possessing a diameter of approximately seventy-five millimeters (75 mm) and above, including up to and greater than one-hundred-and-fifty-five millimeters (155 mm), it has been found in certain instances that the second trunnion can become dislodged from its seating and from the second pocket amid a rundown and tightening action of the tightening assembly (“approximately” is used here in order to account for certain engineering and manufacturing tolerances). Such larger-sized pipe diameters are not uncommon in automotive exhaust applications, as well as in construction equipment applications, among others. When dislodged and displaced out of the second pocket, the second trunnion spins freely and unrestrained with the bolt, as the bolt is driven to rotate by the torque gun. The second trunnion could also spin off of the bolt altogether. The bolt may not rotate relative to the second trunnion when the second trunnion is unrestrained, which is needed for proper mating engagement and relative meshing between threads of the bolt and of the second trunnion. The dislodgement has been particularly observed to occur when the torque gun is initially engaged with the bolt's head portion. A force F (
A retention tab 88 has been introduced as part of the ball joint pipe clamp 10 in order to resolve the shortfall caused by the force F. The retention tab 88 effectively precludes and prevents dislodgement and displacement of the second trunnion 70 from its seating and from the second pocket 54 during rundown, and possibly at other times when such a need arises. The retention tab 88 keeps the second trunnion 70 substantially seated in the second pocket 54 in order to maintain sufficient restraint to facilitate proper rundown amid tightening. The retention tab 88 can take various forms according to different embodiments. According to the embodiment of the figures, and with reference now to
According to this embodiment, the retention tab 88 includes a first retention tab 92, a second retention tab 94, and a recess 96; still, in another embodiment a single retention tab could be provided rather than a pair. The first and second retention tabs 92, 94 are situated on opposite sides of the stem portion 74 in a tightened state, as shown best in
With particular reference now to
Further, at a side directed at the second trunnion 70, the first retention tab 92 has a first inner surface 106 and the second retention tab 94 has a second inner surface 108. At least in the unassembled state, as depicted in
Manufacture and assembly of the ball joint pipe clamp 10 can involve various processes and steps in different embodiments. Certain steps are described here that are relevant to the first and second retention tabs 92, 94. According to one embodiment, the band 22 can be formed from a blank of sheet metal material. The blank can be subjected to diverse metalworking processes such as stamping, drawing, and cutting procedures in order to form the band's generally spherical and roundish profile, and in order to form the first and second circumferential end regions 36, 38 and the first and second pockets 42, 54; still, other metalworking processes and techniques can be carried out in other embodiments. The first and second retention tabs 92, 94 are made from a portion of the blank spanning and extending from the second circumferential end region 38. Indeed, absent formation of the first and second retention tabs 92, 94, the portion could be discarded as scrap material in some instances. Rather than being discarded, the portion is preserved and employed for useful purposes, particularly for formation of the first and second retention tabs 92, 94. With particular reference to
During use, when the force F is exerted and if the second trunnion 70 is pushed forward, the first and second retention tabs 92, 94 arrest complete dislocation and displacement of the second trunnion 70 from the second pocket 54. The first and second inner surfaces 106, 108 can come into surface-to-surface abutment with the backside surface 86 of the second trunnion 70. The abutment arrests further unwanted movement of the second trunnion 70 that may otherwise occur and that could dislodge the second trunnion 70 from the second pocket 54. In this way, the first and second retention tabs 92, 94 keep the second trunnion 70 substantially seated in the second pocket 54 in order to maintain sufficient restraint to facilitate proper rundown of the tightening assembly 24 amid installation. But the first and second retention tabs 92, 94 need not necessarily keep the second trunnion 70 fully seated in the second pocket 54, and rather can maintain the second trunnion 70 in a position relative to the second pocket 54 that effectively restrains the second trunnion 70 for proper rundown.
With reference now to
As used herein, the terms “general” and “generally” and “approximately” are intended to account for the inherent degree of variance and imprecision that is often attributed to, and often accompanies, any design and manufacturing process, including engineering tolerances—and without deviation from the relevant functionality and outcome—such that mathematical precision and exactitude is not implied and, in some instances, is not possible. In other instances, the terms “general” and “generally” and “approximately” are intended to represent the inherent degree of uncertainty that is often attributed to any quantitative comparison, value, and measurement calculation, or other representation.
It is to be understood that the foregoing description is not a definition of the invention, but is a description of one or more preferred exemplary embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
As used in this specification and claims, the terms “for example,” “for instance,” and “such as,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
This application claims the benefit of U.S. Provisional Patent Application No. 63/327,881, with a filing date of Apr. 6, 2022, the contents of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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63327881 | Apr 2022 | US |