The present invention relates to ball screws.
In order to prevent entry of foreign matter such as dust or abrasion powder into the inside of a nut, a ball screw includes seals (see, e.g. PTL 1 or 2). However, when the particle size of foreign matter is very small, there is a possibility that entry of the foreign matter cannot be prevented by the seals.
Patent Literatures
PTL 1: JP 2008-133944 A
PTL 2: JP 2004-68988 A
Therefore, it is an object of the present invention to solve the above-described problem of the prior art and to provide a ball screw that can prevent entry of foreign matter into the inside of a nut even when the particle size of the foreign matter is very small.
In order to solve the above-described problem, essentially, a ball screw according to one aspect of the present invention includes: a screw shaft; a nut; and a plurality of balls, wherein the screw shaft passes through the nut, a helical groove formed on an outer peripheral surface of the screw shaft and a helical groove formed on an inner peripheral surface of the nut face each other to form a ball rolling path in which the balls roll, the balls are disposed in the ball rolling path, and by rotating the screw shaft and the nut relative to each other, the screw shaft and the nut are configured to move relative to each other in an axial direction via rolling of the balls in the ball rolling path, the ball screw further including: a gas supply portion configured to supply a gas to an inner space formed between the outer peripheral surface of the screw shaft and the inner peripheral surface of the nut; and seals respectively attached to both axial ends of the inner peripheral surface of the nut and sealing openings at axial ends of the inner space, wherein the seals have sealability such that a pressure in the inner space becomes higher than a pressure outside the inner space by the gas supplied from the gas supply portion.
In the ball screw according to the above-described one aspect, the gas supply portion may include a discharge port configured to discharge the gas into the inner space, and the discharge port may be disposed at at least one of an axially middle portion and an axial end portion of the inner peripheral surface of the nut.
In order to solve the above-described problem, essentially, a ball screw according to another aspect of the present invention includes: a screw shaft; a nut; and a plurality of balls, wherein the screw shaft passes through the nut, a helical groove formed on an outer peripheral surface of the screw shaft and a helical groove formed on an inner peripheral surface of the nut face each other to form a ball rolling path in which the balls roll, the balls are disposed in the ball rolling path, the nut includes a ball return path configured to return the balls from an end point to a start point of the ball rolling path, and by rotating the screw shaft and the nut relative to each other, the screw shaft and the nut are configured to move relative to each other in an axial direction via the balls circulating in a circulation path formed by the ball rolling path and the ball return path and rolling in the ball rolling path, the ball screw further including: a gas supply portion configured to supply a gas to an inner space formed between the outer peripheral surface of the screw shaft and the inner peripheral surface of the nut; seals respectively attached to both axial ends of the inner peripheral surface of the nut and sealing openings at axial ends of the inner space; and a circulation component attached to the nut and forming the ball return path, wherein a gap between the nut and the circulation component is sealed with a sealing material, and the seals have sealability such that a pressure in the inner space becomes higher than a pressure outside the inner space by the gas supplied from the gas supply portion.
In the ball screw according to the above-described other aspect, the circulation component may be fixed to the nut via a fixing component, and a gap between the fixing component and the nut may be sealed with the sealing material.
Further, in the ball screw according to the above-described one aspect and the ball screw according to the above-described other aspect, the gas supply portion may be configured to supply oil drops of lubricating oil and the gas to the inner space to perform oil-air lubrication or oil-mist lubrication.
A ball screw of the present invention can prevent entry of foreign matter into the inside of a nut even when the particle size of the foreign matter is very small.
Embodiments of the present invention will be described in detail with reference to the drawings.
As illustrated in
A helically continuous helical groove la is formed on an outer peripheral surface of the screw shaft 1, while a helically continuous helical groove 2a is formed on an inner peripheral surface of the nut 2. These both helical grooves 1a, 2a face each other to form a helical ball rolling path 11 in which the balls 3 roll. The plurality of balls 3 are rollably disposed in the ball rolling path 11.
Although not illustrated in
In the ball screw of the first embodiment, the balls 3 rotate around the screw shaft 1 while moving in the ball rolling path 11 and reach the end point of the ball rolling path 11, where the balls 3 are picked up from the ball rolling path 11 and enter one end of the ball return path. The balls 3 having entered the ball return path pass through the inside of the ball return path and reach the other end of the ball return path, where the balls 3 are returned to the start point of the ball rolling path 11.
Accordingly, the ball screw of the first embodiment is configured such that when the screw shaft 1 and the nut 2 are rotated relative to each other, the screw shaft 1 and the nut 2 move linearly relative to each other in the axial direction via rolling of the balls 3 in the ball rolling path 11. Since the balls 3 are configured to circulate endlessly in the endless circulation path, the screw shaft 1 and the nut 2 are allowed to continuously move linearly relative to each other.
As illustrated in
Since entry of foreign matter into the inside of the nut 2 (the inner space S) can be prevented by the contact seals 5, 5, damage to surfaces of the balls 3 or surfaces of the helical grooves la, 2a due to foreign matter is suppressed, so that the ball screw of the first embodiment has a long life.
While the manner of attaching the contact seal 5 to the nut 2 is not particularly limited, the outer diameter portion of the contact seal 5 and the inner peripheral surface of the nut 2 may be spigotted together.
Further, the ball screw of the first embodiment includes a gas supply portion that supplies a gas to the inner space S. The gas supply portion is a lubrication mechanism that supplies oil drops of lubricating oil and a gas to the inner space S, thereby performing oil-air lubrication or oil-mist lubrication of the ball screw. However, when grease is disposed in the inner space S to lubricate the ball screw by grease lubrication, the gas supply portion may be a gas supply mechanism that supplies only a gas to the inner space S.
The configuration of the gas supply portion is not particularly limited as long as it can supply a gas to the inner space S. In the example of
Since the contact seal 5 has high sealability, when the mixed gas is supplied to the inner space S from the gas supply portion, the pressure in the inner space S becomes higher than the pressure outside the ball screw (the nut 2). As a result, compared to a case where the pressure in the inner space S and the pressure outside the ball screw are equal to each other, entry of foreign matter into the inside of the nut 2 (the inner space S) is more unlikely to occur. Therefore, even when the particle size of foreign matter is very small, it is possible to prevent entry of the foreign matter into the inside of the nut 2, so that the ball screw of the first embodiment has a very long life.
While the kind of gas supplied to the inner space S is not particularly limited, example of the gas includes air, nitrogen, and argon. The number of contact seals 5 to be disposed may be one or two or more at each of the axial ends of the inner peripheral surface of the nut 2.
When the two contact seals 5 are attached at each end as illustrated in
The ball screw of the first embodiment thus configured has a very long life because entry of foreign matter into the inside of the nut 2 (the inner space S) is unlikely to occur even when the particle size of the foreign matter is very small, and therefore, is suitable for use in an environment with much foreign matter. For example, when machining is performed using a machine tool, a large amount of cutting powder is generated, and therefore, a ball screw incorporated in the machine tool is likely to have a short life because the cutting powder is likely to enter the inside of a nut 2. However, in the ball screw of the first embodiment, since the pressure in the inner space S is higher than the pressure outside the ball screw (the nut 2), even when the particle size of foreign matter is very small, entry of the foreign matter into the inside of the nut 2 (the inner space S) is unlikely to occur. Therefore, the ball screw of the first embodiment has a long life, for example, even when it is used by being incorporated in a machine tool as a member constituting a feed mechanism.
The first embodiment illustrates one example of the present invention, and the present invention is not limited to the first embodiment. Various changes or improvements can be added to the first embodiment, and modes added with such changes or improvements can also be included in the present invention. For example, the cross-sectional shape of the helical groove 1a, 2a (the shape of a cross section when taken along a plane perpendicular to a continuing direction of the helical groove 1a, 2a) may be a gothic arch shape forming a generally V-shape combining two circular arcs with different centers of curvature or may be a curved shape formed by a single circular arc.
In the first embodiment, the discharge port 21 is open at the axial end portion of the inner peripheral surface of the nut 2, but, as illustrated in a first modification of
Further, in the ball screw of the first embodiment and the ball screw of the first modification, the number of discharge ports 21 open at the inner peripheral surface of the nut 2 is one, but may be two or more . For example, although not illustrated, the discharge ports 21 may be open at both the axially middle portion and the axial end portion of the inner peripheral surface of the nut 2. Alternatively, as illustrated in a second modification of
Since it is preferable to intensively lubricate the positions, where the balls 3 are picked up, in the ball rolling path 11, it is preferable that the discharge ports 21 be open at both axial end portions of the inner peripheral surface of the nut 2 to allow the lubricating oil to be smoothly supplied to those positions.
In the second modification of
Alternatively, a plurality of introduction ports 23 may be provided. That is, as illustrated in a third modification of
Further, the kind of ball return path is not particularly limited, and it is possible to apply a ball return path formed by a circulation component such as a return tube, a circulation piece, an end cap, or an end deflector. However, in order to maintain the airtightness of the inner space S, it is preferable to employ a ball return path of the internal circulation type. That is, it is preferable that a ball return path be formed by a recessed groove (not illustrated) that is formed by recessing a part of the inner peripheral surface of the nut 2.
When the ball return path formed by the circulation component is employed, since the ball return path is provided to the ball screw by attaching the circulation component as the separate member to the nut, the airtightness between the nut and the circulation component arises as a problem. However, with the ball return path of the internal circulation type, since the circulation component is not used, the airtightness of the inner space S can be easily maintained high.
Since the structure of a ball screw of a second embodiment is approximately the same as the ball screw of the first embodiment, a description thereof will be given with reference to
As illustrated in
A helically continuous helical groove 1a is formed on an outer peripheral surface of the screw shaft 1, while a helically continuous helical groove 2a is formed on an inner peripheral surface of the nut 2. These both helical grooves 1a, 2a face each other to form a helical ball rolling path 11 in which the balls 3 roll. The plurality of balls 3 are rollably disposed in the ball rolling path 11.
Further, the ball screw of the second embodiment includes a ball return path that allows the balls 3 to return from an end point to a start point of the ball rolling path 11 for circulation. That is, as illustrated in
Herein, the return tube 13 will be described in detail. A part of an outer peripheral surface of the nut 2 is flatly shaved and cut out so that a flat portion 2b parallel to the axial direction is formed. The nut 2 is provided with a pair of through-holes that are open at the flat portion 2b and communicate with the helical groove 2a of the nut 2 at the start point and the end point of the ball rolling path 11, and both end portions of the return tube 13 as a tubular member bent in a generally C-shape are inserted into both through-holes from the flat portion 2b side. A middle portion, located outside both through-holes, of the return tube 13 is disposed on the flat portion 2b and pressed by a fixing component 14 so as to be fixed to the flat portion 2b. As illustrated in
Gaps between the nut 2 and the return tube 13 are sealed with a sealing material 31. That is, a gap between the middle portion of the return tube 13 and the flat portion 2b of the nut 2 and gaps between both end portions of the return tube 13 and inner surfaces of both through-holes of the nut 2 are sealed with the sealing material 31. Further, a gap between the fixing component 14 and the nut 2, i.e. a gap between the fixing component 14 and the flat portion 2b of the nut 2, may also be sealed with the sealing material 31.
The kind of sealing material is not particularly limited, and a general sealing material can be used as long as it can cut off ventilation through the gaps between the nut 2 and the return tube 13 to enhance the airtightness of the inside of the nut 2. For example, sealing may be performed by filling the gaps between the nut 2 and the return tube 13 with a paste-like amorphous sealing material (caulking material) containing a resin, a rubber, or the like and then curing the sealing material, or sealing may be performed by fitting a shaped sealing material obtained by molding a resin, a rubber, or the like into the gaps between the nut 2 and the return tube 13.
In the ball screw of the second embodiment, the balls 3 rotate around the screw shaft 1 while moving in the ball rolling path 11 and reach the end point of the ball rolling path 11, where the balls 3 are picked up from the ball rolling path 11 and enter one end of the ball return path. The balls 3 having entered the ball return path pass through the inside of the ball return path and reach the other end of the ball return path, where the balls 3 are returned to the start point of the ball rolling path 11.
Accordingly, the ball screw of the second embodiment is configured such that when the screw shaft 1 and the nut 2 are rotated relative to each other, the screw shaft 1 and the nut 2 move linearly relative to each other in the axial direction via the balls 3 circulating in the circulation path formed by the ball rolling path 11 and the ball return path and rolling in the ball rolling path 11. Since the balls 3 are configured to circulate endlessly in the endless circulation path, the screw shaft 1 and the nut 2 are allowed to continuously move linearly relative to each other.
As illustrated in
Since entry of foreign matter into the inside of the nut 2 (the inner space S) can be prevented by the contact seals 5, 5, damage to surfaces of the balls 3 or surfaces of the helical grooves la, 2a due to foreign matter is suppressed, so that the ball screw of the second embodiment has a long life.
While the manner of attaching the contact seal 5 to the nut 2 is not particularly limited, the outer diameter portion of the contact seal 5 and the inner peripheral surface of the nut 2 may be spigotted together.
Further, the ball screw of the second embodiment includes a gas supply portion that supplies a gas to the inner space S. The gas supply portion is a lubrication mechanism that supplies oil drops of lubricating oil and a gas to the inner space S, thereby performing oil-air lubrication or oil-mist lubrication of the ball screw. However, when grease is disposed in the inner space S to lubricate the ball screw by grease lubrication, the gas supply portion may be a gas supply mechanism that supplies only a gas to the inner space S.
The configuration of the gas supply portion is not particularly limited as long as it can supply a gas to the inner space S. In the example of
Since the contact seal 5 has high sealability and further the gaps between the nut 2 and the return tube 13 are sealed with the sealing material 31, the airtightness of the inside of the nut 2 (the inner space S) is high. Therefore, when the mixed gas is supplied to the inner space S from the gas supply portion, the pressure in the inner space S becomes higher than the pressure outside the ball screw (the nut 2) . As a result, compared to a case where the pressure in the inner space S and the pressure outside the ball screw are equal to each other, entry of foreign matter into the inside of the nut 2 (the inner space S) is more unlikely to occur. Therefore, even when the particle size of foreign matter is very small, it is possible to prevent entry of the foreign matter into the inside of the nut 2, so that the ball screw of the second embodiment has a very long life.
While the kind of gas supplied to the inner space S is not particularly limited, air, nitrogen, or argon may be cited, for example. The number of contact seals 5 to be disposed may be one or two or more at each of the axial ends of the inner peripheral surface of the nut 2.
When the two contact seals 5 are attached at each end as illustrated in
The ball screw of the second embodiment thus configured has a very long life because entry of foreign matter into the inside of the nut 2 (the inner space S) is unlikely to occur even when the particle size of the foreign matter is very small, and therefore, is suitable for use in an environment with much foreign matter. For example, when machining is performed using a machine tool, a large amount of cutting powder is generated, and therefore, a ball screw incorporated in the machine tool is likely to have a short life because the cutting powder is likely to enter the inside of a nut 2. However, in the ball screw of the second embodiment, since the pressure in the inner space S is higher than the pressure outside the ball screw (the nut 2), even when the particle size of foreign matter is very small, entry of the foreign matter into the inside of the nut 2 (the inner space S) is unlikely to occur. Therefore, the ball screw of the second embodiment has along life, for example, even when it is used by being incorporated in a machine tool as a member constituting a feed mechanism.
The second embodiment illustrates one example of the present invention, and the present invention is not limited to the second embodiment. Various changes or improvements can be added to the second embodiment, and modes added with such changes or improvements can also be included in the present invention. For example, the cross-sectional shape of the helical groove 1a, 2a (the shape of a cross section when taken along a plane perpendicular to a continuing direction of the helical groove 1a, 2a) may be a gothic arch shape forming a generally V-shape combining two circular arcs with different centers of curvature or may be a curved shape formed by a single circular arc.
In the second embodiment, the discharge port 21 is open at the axial end portion of the inner peripheral surface of the nut 2, but, although not illustrated, a discharge port 21 may be open at an axially middle portion of the inner peripheral surface of the nut 2. In that case, an introduction port 23 is open at an axially middle portion of the outer peripheral surface of the nut 2 and communicates with the discharge port 21 open at the axially middle portion of the inner peripheral surface of the nut 2 via an introduction passage 25 extending linearly in a radial direction of the nut 2. Alternatively, an introduction port 23 may be open at the axial end face of the nut 2 (the end face of the flange) and communicate with the discharge port 21 open at the axially middle portion of the inner peripheral surface of the nut 2 via a bent introduction passage 25.
Further, in the ball screw of the second embodiment, the number of discharge ports 21 open at the inner peripheral surface of the nut 2 is one, but may be two or more. For example, although not illustrated, the discharge ports 21 may be open at both the axially middle portion and the axial end portion of the inner peripheral surface of the nut 2. Alternatively, although not illustrated, two discharge ports 21 may be respectively open at both axial end portions of the inner peripheral surface of the nut 2.
Since it is preferable to intensively lubricate the positions, where the balls 3 are picked up, in the ball rolling path 11, it is preferable that the discharge ports 21 be open at both axial end portions of the inner peripheral surface of the nut 2 to allow the lubricating oil to be smoothly supplied to those positions.
Even when the number of discharge ports 21 is two or more, the number of introduction ports 23 can be made one. For example, the introduction port 23 open at the axial end face of the nut 2 (the end face of the flange) and the two discharge ports 21 open at both axial end portions of the inner peripheral surface of the nut 2 may be configured to communicate with each other via a bifurcated introduction passage 25.
Alternatively, when the number of discharge ports 21 is two or more, introduction ports 23 respectively corresponding to the plurality of discharge ports 21 may be provided. When the number of discharge ports 21 is two, for example, the introduction port 23 open at the axial end face of the nut 2 (the end face of the flange) and one of the discharge ports 21 maybe configured to communicate with each other via a bent introduction passage 25, while the introduction port 23 open at an axial end portion of the outer peripheral surface of the nut 2 and the other discharge port 21 may be configured to communicate with each other via an introduction passage 25 extending linearly in the radial direction of the nut 2.
Further, while the circulation component forming the ball return path is the return tube 13 in the ball screw of the second embodiment, the kind of circulation component is not particularly limited and may be a circulation piece, an end cap, an end deflector, or the like.
For example, as illustrated in
As illustrated in
S inner space
Number | Date | Country | Kind |
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2015-100220 | May 2015 | JP | national |
2015-100221 | May 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/063082 | 4/26/2016 | WO | 00 |