The present invention relates to a ball screw having a screw shaft and a nut member, in which seal members are provided at both axial ends of the nut member.
When the screw shaft 11 is rotated, the balls 13 roll and recirculate between the ball rolling groove 11a of the screw shaft 11 and the ball rolling groove of the nut member 12 and through the ball recirculation passage in the nut member 12. It should be noted that the balls 13 similarly roll and recirculate when the nut member 12 is rotated, while the screw shaft 11 is fixed as a stationary member.
The lubricant supply devices 20 rotate relative to the screw shaft 11 in the same way as the nut member 12 to apply lubricant to the ball rolling groove 11a of the screw shaft 11. The lubricant supply devices 20 each comprise a lubricant supply mechanism (described later) disposed closer to the nut member 12 and a wiper ring (seal member) 21 disposed outside the lubricant supply mechanism.
As shown in
As a method of preventing the lubricant from being discharged to the outside, it is conceivable to fit another wiper ring having slits 22 tilted in the opposite direction to that of the slits 22 in the wiper ring 21. That is, a lubricant supply device can be conceived in which a lubricant supply mechanism is disposed outside the nut member 12, and a first wiper ring having slits 22 tilted in the opposite direction is provided outside the lubricant supply mechanism. Further, a second wiper ring 21 as shown in
The present invention was made in view of the above-described circumstances. An object of the present invention is to provide a ball screw having a lubricant supply device arranged to prevent the lubricant in the ball rolling groove from leaking to the outside.
To attain the above-described object, the present invention provides a ball screw including a screw shaft having a ball rolling groove on the outer periphery thereof and a plurality of balls rollable along the ball rolling groove. A nut member is engaged with the screw shaft through the balls. A lubricant supply mechanism is provided at each axial end of the nut member. A seal member is provided outside the lubricant supply mechanism. In the ball screw, the lubricant supply mechanism has an application member whose distal end is in sliding contact with the ball rolling groove so that lubricant is supplied to the ball rolling groove through the application member. An oil lip member is provided in the vicinity of the application member with a predetermined gap provided between itself and the application member. The distal end of the oil lip member is in sliding contact with the surface of the ball rolling groove.
Thus, an oil lip member is provided in the vicinity of the application member with a predetermined gap provided between itself and the application member so that the distal end of the oil lip member is in sliding contact with the surface of the ball rolling groove. With this arrangement, lubricant supplied from the application member to the ball rolling groove is scraped off with the oil lip member and accumulated in the space between the application member and the oil lip member. Therefore, the lubricant is urged to return to the inside of the lubricant supply mechanism through the application member. Consequently, the distal end of the application member is always immersed in the lubricant, and a sufficient amount of lubricant is always ensured in the ball rolling groove. Moreover, no lubricant is wastefully discharged to the outside. Accordingly, the consumption of lubricant is minimized.
In addition, the present invention is characterized in that the oil lip member is secured to a mount portion of the application member of the lubricant supply mechanism through a leaf spring so that the distal end of the oil lip member is always kept in sliding contact with the surface of the ball rolling groove by the elastic force of the leaf spring.
Thus, the oil lip member is secured to a mount portion of the application member of the lubricant supply mechanism through a leaf spring so that the distal end of the oil lip member is always kept in sliding contact with the surface of the ball rolling groove by the elastic force of the leaf spring. Therefore, the distal end of the oil lip member is always kept in sliding contact with the surface of the ball tolling groove. Consequently, an excess of lubricant in the ball rolling groove is scraped off and accumulated in the space between the application member and the oil lip member. Accordingly, the above-described action further improves.
In addition, the present invention is characterized as follows. The oil lip member has a sliding contact portion that comes in sliding contact with the surface of the ball rolling groove. The sliding contact portion is made of a wear-resistant resin material. The sliding contact portion is integrally provided at the distal end of an oil lip body made of an elastic material. The oil lip member is secured to a mount portion of the application member of the lubricant supply mechanism through a support member so that the distal end of the sliding contact portion is always in sliding contact with the surface of the ball rolling groove.
Thus, the oil lip member is arranged such that a sliding contact portion made of a wear-resistant resin material is integrally provided at the distal end of an oil lip body made of an elastic material. Accordingly, the whole sliding contact surface of the sliding contact portion is always kept in close contact with the surface of the ball rolling groove by the elastic force of the oil lip body during sliding thereon. The lubricant in the ball rolling groove is scraped off and accumulated in the space between the application member and the oil lip member. Therefore, the above-described action further improves.
In addition, the present invention provides a ball screw including a screw shaft having a ball rolling groove on the outer periphery thereof and a plurality of balls rollable along the ball rolling groove. A nut member is engaged with the screw shaft through the balls. A lubricant supply mechanism supplies lubricant to the part of the ball rolling groove located in the nut member. A seal member is provided at each end of the nut member. In the ball screw, the seal member has an oil lip member whose distal end is always in sliding contact with the surface of the ball rolling groove.
Thus, the seal member has an oil lip member whose distal end is always in sliding contact with the surface of the ball rolling groove. Therefore, the lubricant supplied to the surface of the ball rolling groove is scraped off with the oil lip member and prevented from leaking to the outside of the nut member. Consequently, a sufficient amount of lubricant is always ensured in the part of the ball rolling groove located in the nut member. Moreover, no lubricant is wastefully discharged to the outside. Accordingly, the consumption of lubricant is minimized.
In addition, the present invention is characterized as follows. The oil lip member has a sliding contact portion that comes in sliding contact with the surface of the ball rolling groove. The sliding contact portion is made of a wear-resistant resin material. The sliding contact portion is integrally provided at the distal end of an oil lip body made of an elastic material.
Thus, the oil lip member is arranged such that a sliding contact portion made of a wear-resistant resin material is integrally provided at the distal end of an oil lip body made of an elastic material. Accordingly, the whole sliding contact surface of the sliding contact portion is always kept in close contact with the surface of the ball rolling groove by the elastic force of the oil lip body during sliding thereon. Therefore, the action of scraping the lubricant off the ball rolling groove improves. Accordingly, the above-described action of the invention recited in claim 3 further improves.
An embodiment of the present invention will be described below with reference to the accompanying drawings.
The application member 31 is made of a fiber-entangled material or the like, e.g. felt, which is suitable for supplying lubricant from the lubricant supply mechanism 30 at a predetermined feed rate, as will be described later. The oil lip member 32 is made of a resin material, e.g. an elastomer, which is a material exhibiting excellent sliding characteristics with respect to the surface of the ball rolling groove 11a. As shown in
The casing 36 comprises a casing body 39 formed with a lubricant accommodating chamber 35 and a ring casing member 40 accommodating a wiper ring 21. The casing body 39 is made of a resin material, for example. The casing body 39 has a disk-shaped base plate 39a, a circular cylindrical outer cylinder 39b extending from the outer periphery of the base plate 39a perpendicularly to the plane of the base plate 39a, and a circular cylindrical inner cylinder 39c provided inside the outer cylinder 39b. The lubricant accommodating chamber 35 is formed between the outer cylinder 39b and the inner cylinder 39c. The lubricant accommodating chamber 35 is formed cylindrically so as to loosely fit around the screw shaft 11, and circumferentially divided into four compartments 35a, 35b, 35c and 35d, which is the same number as that of threads of the screw shaft 11.
The casing body 39 has four slits 41 extending in the direction of the center line of the screw shaft 11. The slits 41 are circumferentially equally spaced in correspondence to the compartments 35a, 35b, 35c and 35d. As shown in
The base plate 39a has a cylindrical head portion 39d projecting from the reverse side thereof to connect the lubricant supply device 20 to the nut member 12. The head portion 39d has a circumferentially extending groove 39e on the outer periphery thereof. The head portion 39d is fitted to a ring-shaped groove formed on a flange 50 (see
The four circumferentially equally divided compartments 35a, 35b, 35c and 35d are filled with lubricant occluding members 37, respectively. The lubricant occluding members 37 are formed by using a fiber-entangled material, e.g. felt, having a high percentage of void to absorb and retain the lubricant. In this embodiment, rayon-mixed wool felt having a void percentage of 81% is used. It should be noted that the base plate 39a is provided with air holes 39h communicating with the compartments 35a, 35b, 35c and 35d, respectively.
The relay members 38 each comprise a body 38a disposed in a slit 41 so as to contact the associated application member 31. The bodies 38a of the relay members 38 are not in contact with the associated compartments 35a, 35b, 35c and 35d. Each relay member 38 further comprises an elongated portion 38b extending from the body 38a. The elongated portions 38b of the relay members 38 are in contact with the associated compartments 35a, 35b, 35c and 35d. The body 38a has a configuration matching the sectional configuration of the slit 41 so as to be fittable into the distal end of the slit 41. The elongated portion 38b extends from a central portion of the body 38a in a direction perpendicular to the body 38a to contact the associated lubricant occluding member 37. Each relay member 38 having a body 38a and an elongated portion 38b assumes an approximately T-shaped configuration. The elongated portion 38b fits into a cut portion 42 formed in a partition of the casing body 39.
Lubricant absorbed and retained by each lubricant occluding member 37 is supplied to the associated application member 31 successively through the elongated portion 38b and the body 38a of the relay member 38. A material suitable for the relay members 38 is a fiber-material, e.g. felt, which can absorb and retain lubricant and has a percentage of void in the middle between those of the lubricant occluding members 37 and the application members 31. In this embodiment, wool felt is used.
The application members 31 for applying lubricant to the ball rolling groove 11a of the screw shaft 11 are formed in an approximately rectangular configuration and disposed in the respective slits 41 in such a manner as to be not in contact with the associated compartments 35a, 35b, 35c and 35d. The application members 31 are fitted into the four slits 41, respectively. The four application members 31 are each provided with one approximately rectangular tongue portion 31a that comes into contact with the ball rolling groove 11a of the screw shaft 11. The tongue portion 31a has been chamfered so as to be capable of contacting the ball rolling groove 11a having an arcuate sectional configuration.
A material suitable for the application members 31 is a fiber-entangled material, e.g. felt, which has a low percentage of void and can absorb and retain lubricant. In this embodiment, wool felt having a void percentage of 54% is used. The use of felt or the like that has a low percentage of void allows the application members 31 to retain a sufficient amount of lubricant to be applied and also permits the application members 31 to have a sufficient strength to withstand sliding contact with the ball rolling groove 11a.
The ring casing member 40 accommodates a wiper ring 21 that scrapes contamination off the surface of the ball rolling groove 11a of the screw shaft 11. The wiper ring 21 has a scraper surface 21a that comes into close contact with the surface of the ball rolling groove 11a of the screw shaft 11. The scraper surface 21a allows the interior of the nut member 12 to be sealed and makes it possible to prevent external contamination from entering the nut member 12 and also prevent the lubricant from leaking to the outside.
The lubricant occluding members 37 are accommodated in the compartments 35a, 35b, 35c and 35d, respectively, and the leaf springs 33 each equipped with an application member 21 and an oil lip member 32 as stated above are fitted into the slits 41, respectively. Consequently, the tongue portions 31a of the application members 31 and the oil lip members 32 project inwardly of the casing body 39. The relay members 38 are installed near the open ends of the slits 41. The body 38a of each relay member 38 is in contact with the associated application member 31, but not in contact with the lubricant occluding member 37. The elongated portion 38b of the relay member 38 is in contact with the associated lubricant occluding member 37. After the lubricant occluding members 37, the relay members 38 and the leaf springs 33 equipped with the respective application members 31 and oil lip members 32 have been installed in the casing body 39, the ring casing member 40 is mated with the casing body 39 through thread engagement. Thus, the interiors of the lubricant accommodating chambers 35 are sealed.
When the lubricant supply device 20 is fitted to the nut member 12, the tongue portions 31a of the application members 31 and the oil lip members 32 supported by the leaf springs 33, which project inwardly of the casing body 39, are pressed against the ball rolling groove 11a of the screw shaft 11. The lubricant is always supplied to fill the distal end of each tongue portion 31a by capillarity. At the same time, it is retained by surface tension. Therefore, the lubricant cannot overflow. When the screw shaft 11 rotates relative to the nut member 12, as shown in
Meanwhile, each lubricant occluding member 37 retains a large amount of lubricant. Therefore, as the amount of lubricant impregnated in the application member 31 gradually decreases, the lubricant impregnated in the lubricant occluding member 37 is supplied to the application member 31 through the relay member 38 by capillarity. Consequently, the application member 31 is always impregnated with an approximately constant amount of lubricant. Thus, it becomes possible to stabilize the amount of lubricant applied to the screw shaft 11 from the application member 31. Utilization of capillarity enables a minimum necessary amount of lubricant to be continuously supplied to the ball rolling groove 11a with reliability. At this time, the compartments 35a, 35b, 35c and 35dare in communication with atmospheric air through the air holes 39h and hence maintained at atmospheric pressure.
The amount of lubricant supplied from the lubricant occluding member 37 to the application member 31 is controlled by the relay member 38. The amount of lubricant supplied can be appropriately controlled by selecting an optimum configuration for the elongated portion 38b of the relay member 38 and an optimum area of contact between the elongated portion 38b and the lubricant occluding member 37. When most of the lubricant impregnated in the lubricant occluding member 37 has been consumed, lubricant is supplied to the lubricant occluding member 37 from the outside through a supply hole (not shown) provided in the casing body 39.
As shown in
It should be noted that θ in
A seal member 60 having the oil lip member 61 installed on the metal ring 62 at a predetermined lead angle θ as stated above is secured to each end of the nut member 12. With this arrangement, the lubricant applied to the surface of the part of the ball rolling groove 11a of the screw shaft 11 located in the nut member 12 cannot leak to the outside of the nut member 12, but it is. retained in the nut member 12. Thus, the surface of the part of the ball rolling groove 11a located in the nut member 12 is always coated with an appropriate amount of lubricant.
Further, the oil lip member 32 shown in
Although some embodiments of the present invention have been described above, the present invention is not limited to the foregoing embodiments but can be modified in a variety of ways without departing from the appended claims and the scope of the technical idea described in the specification and the accompanying drawings. It should be noted that any shape, structure or material that offers the operation/working-effect of the invention in this application is within the scope of the technical idea of the invention in this application even if it is not directly mentioned in the specification or the drawings.
As has been stated above, according to the invention recited in claim 1, the distal end of the application member is always immersed in the lubricant, and a sufficient amount of lubricant is always ensured in the ball rolling groove. Moreover, no lubricant is wastefully discharged to the outside. Accordingly, the consumption of lubricant is minimized.
According to the invention recited in claim 2, the distal end of the oil lip member is always in sliding contact with the surface of the ball rolling groove. An excess of lubricant in the ball rolling groove is scraped off and accumulated in the space between the application member and the oil lip member. Therefore, a sufficient amount of lubricant is always ensured in the ball rolling groove in the invention recited in claim 1. No lubricant is wastefully discharged to the outside. Accordingly, the consumption of lubricant is minimized.
According to the invention recited in claim 3, the sliding contact surface of the sliding contact portion of the oil lip member is always kept in close contact with the surface of the ball rolling groove during sliding thereon. Accordingly, the lubricant in the ball rolling groove is scraped off and accumulated in the space between the application member and the oil lip member. Therefore, the above-described action of the invention recited in claim 1 further improves.
According to the invention recited in claim 4, the lubricant supplied to the surface of the ball rolling groove is scraped off with the oil lip member and accumulated in the nut member. Therefore, a sufficient amount of lubricant is always ensured in the part of the ball rolling groove located in the nut member. Moreover, no lubricant is wastefully discharged to the outside. Accordingly, the consumption of lubricant is minimized.
According to the invention recited in claim 5, the distal end of the oil lip member is always kept in close contact with the surface of the ball rolling groove by the elastic force of the oil lip body during sliding thereon. Therefore, the action of scraping the lubricant off the ball rolling groove improves. Accordingly, the above-described action of the invention recited in claim 4 further improves.
Number | Date | Country | Kind |
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2002-249581 | Aug 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/10736 | 8/26/2003 | WO | 1/3/2006 |