The present invention relates to a ball valve operative in a cryogenic temperature range, said ball valve comprising a housing comprising a fluid passage therethrough, a ball rotatably positioned in said housing in said fluid passage and comprising a fluid passage therethough, said fluid passage of said housing and said fluid passage of said ball provided to allow fluid through said ball valve when said ball is in an open position and to block said fluid when said ball is rotated from said open position into a closed position, wherein said housing comprising at least two sealing rings disposed in said housing, and sealingly contacting said ball and positioned for rotatably holding said ball between said at least two sealing rings
A ball valve in general is disclosed in U.S. Pat. No. 6,969,047, for instance. The two way ball valve disclosed in this publication has a specially designed sealing ring made from thermoplastic material. In these ball valves the ball is said to float against the sealing surface of two opposite sealing rings. The sealing rings in this ball valve are part of sealing assemblies comprising several separate parts. The ball valve is said to have an improved pressure and temperature performance, although no specific operating ranges are disclosed. According to this document, the sealing ring can been made from PEEK in order to improve high temperature performance. The publication refers to cryogenic temperatures, but does not couple this to the specific use of PEEK. It was found that operating performance at lower temperatures leave room for improvement.
The invention aims to improve ball valves, in particular in floating ball valves.
Another object of the invention is to improve ball valves when used at lower temperatures. A particular object of the invention is to improve ball valves for use at cryogenic temperatures.
According to a first aspect of the invention this is realized with a ball valve operative in a cryogenic temperature range, said ball valve comprising a housing comprising a fluid passage therethrough, a ball rotatably positioned in said housing in said fluid passage and comprising a fluid passage therethough, said fluid passage of said housing and said fluid passage of said ball provided to allow fluid through said ball valve when said ball is in an open position and to block said fluid when said ball is rotated from said open position into a closed position, wherein said housing comprising at least two sealing rings disposed in annular recesses in said housing for sealingly contacting said ball and positioned for rotatably holding said ball between said at least two sealing rings, said sealing rings comprising at least a surface layer of thermoplastic material contacting said ball surface and comprising an annular, circumferential groove in a contacting surface where said sealing rings sealingly engage said ball, and an annular recess in said sealing ring opposite to said circumferential groove for providing a spring lip for biasing said sealing ring against said ball.
The lip provides an integrated cup spring or Belleville spring washer. When said sealing ring is mounted in said annular recess in the housing, the lip forces said sealing ring in the direction out of its annular recess in the housing and against the ball. Furthermore, when there is fluid overpressure on one of the fluid passages, the pressure in the annular recess of the sealing ring in that fluid passage presses the lip against the housing and thus the sealing lip against the ball, providing better sealing properties.
The circumferential groove provides two distinct sealing surfaces, also at low pressure. Furthermore, contamination will be scraped off of the ball.
In an embodiment, said thermoplastic material has a Young's modulus between 2500 and 10000 MPa at room temperature and an elongation at break of at least 2% at a temperature below 80 K.
The combination of compression modulus and annular groove provides a ball valve which can operate at cryogenic temperatures and at high pressures of up to 100 bar and more, even up to 225 bar and more. In this respect, cryogenic temperatures refer to a temperature below 100 K, in particular below 80K. Furthermore, it will remain leak tight also at low pressure.
In an embodiment of the invention, the housing comprises at least two annular recesses adjacent to said ball and each holding a sealing ring disposed in said annular recess to sealingly contact said ball. These annular recesses in the housing are in an embodiment opposite one another.
In an embodiment, the ball valve has an asymmetric mass distribution due to its fluid passage. In an embodiment, the passage through said ball is not a straight channel through said ball. In an embodiment, the passage through said ball comprises at least one bend. In these asymmetric embodiments, change of temperature will severely challenge the sealing properties. An example of a valve with an “asymmetric ball” is a three-way ball valve.
In an embodiment, the housing comprises at least two modular housing parts. In an embodiment, a first modular housing part comprises at least one fluid passage end dimensioned for housing the ball and having two opposite coupling ends, and a second modular housing part comprising a fluid passage, an annular recess for holding one sealing ring at one end of the fluid passage, and a coupling end for coupling to one coupling end of said first modular housing part such that in a coupled position said sealing ring presses its contacting surface against the ball. In an embodiment, a further, similar second modular housing part is connected to the other, opposite coupling end of the first modular housing part, thus floatingly clamping the ball between two sealing rings.
In an embodiment, the fluid passage of said ball comprises a bend and said housing comprises at least three fluid passage ends connecting to said ball and wherein said fluid passage of said ball and said fluid passage ends of said housing arranged with respect to said ball and said fluid passage of said ball to allow interconnection of sets of two fluid passage ends.
In an embodiment, the sealing ring is substantially made from said polymer material.
In an embodiment, the sealing ring comprises at least a core of said polymer material.
In an embodiment, the sealing ring is substantially from said polymer material and said annular recess of said sealing ring comprises circumferential indentations in both opposite sidewalls, in an embodiment said sealing ring comprises a spring element in said annular recess for biasing said lip, in an embodiment said spring element comprises a circumferential coil spring clamped in said indentations.
In an embodiment, the sealing ring is made from PEEK or another polymer material having comparable properties at a cryogenic temperature. PEEK, or PolyEtherEtherKetone, retains flexible properties at low temperatures. In particular, it was found to retain its sealing properties at temperatures where for instance PTFE loses its required mechanical properties. Alternatives to PEEK are for instance polyimide (PI) and Polyamideimide (PAI). These thermoplastic materials also retain much of their properties at cryogenic temperatures. In an embodiment, the PEEK is unfilled or virgin PEEK. In an embodiment, the PI and PAI are also unfilled, virgin materials. Mixtures or combinations of these materials are also possible.
In an embodiment, the sealing ring comprises an annular recess opposite to said contacting surface and opening in a direction substantially opposite to said contacting surface. The annular recess provides a circumferential sealing lip opposite to the contacting surface. When positioned, said lip houses in an annular groove in the housing. Thus, the lip provides an integrated cup spring or Belleville spring washer. In order to function at cryogenic temperatures and maintain its sealing properties at low as well as high pressure, and also for said valve to require a manageable torque to be operated at these various conditions, the properties and details of the sealing rings are important. The above-mentioned materials, or materials which have similar properties, are preferred in sealing rings used as such. In fact, when the spring member or spring element is installed it is possible to use other materials which are commenly used in cryogenic application, for instance commenly used polymer materials. These polymers, often thermoplastic material used in sealing rings in cryogenic applications. It is, for instance, possible to use suitable polymer material like PTFE (polytetrafluorideethylene), PCTFE (polychlorotrifluorideethylene), PA (polyamide, nylon), combinations thereof, and compounds using these polymers. As stated above, in these cases the additional spring element is applied in the annular recess of the sealing ring. It is also possible to use the additional spring element in the sealing rings for PEEK and the like materials to even further improve the properties of the sealing ring.
In an embodiment, the at least one ball of said valves is a three-way ball valve in fluid connection between two of said ball valves configured as 2-way ball valves.
The invention further relates to a ball valve operative in a cryogenic temperature range, comprising a ball having a channel comprising at least one bend and outlet ends of said fluid channel of said ball not in line, said ball valve comprising a sealing ring comprising an annular, circumferential groove in a contacting surface where said sealing rings sealingly engage said ball. In the cryogenic temperature ranges, layers of ice easily form and get between the ball and its sealing ring, thus resulting in leakage. The groove seems to scrape the ice from the ball surface and retains ice and moisture in the groove.
The invention further pertains to a kit-of-parts for providing a ball valve described above, said kit-of-parts comprising at least one ball, at least two sealing rings, and a set of modular housing parts comprising a first modular housing part, and at least two second modular housing parts, said first modular housing part comprises at least one fluid passage sized for holding said ball and has two opposite coupling ends, and said second modular housing parts each comprising a fluid passage, an annular recess for holding one sealing ring, and a coupling end for coupling to one coupling end of said first modular housing part such that in a coupled position said sealing rings sealingly hold said ball in the fluid passage of said first modular housing part. In particular in cryogenic applications it was difficult to develop a properly sealing valve which allows a flexible design of fluid systems.
The invention further pertains to a sealing ring for a ball valve wherein said sealing ring is substantially made from a thermoplastic material having a Young's modulus between 2500 and 10000 MPa at room temperature and an elongation at break of at least 2% at a temperature below 80K. Thus, it was found suitable for use at cryogenic temperatures.
In an embodiment said thermoplastic material is PEEK.
In an embodiment of the sealing ring, it further comprises an annular, circumferential groove in a contacting surface where said sealing ring in use sealingly engages a ball of a ball valve.
In an embodiment of the sealing ring it has a contacting surface and further comprises an annular recess in said sealing ring opposite to said contacting surface for providing a spring lip for in use in a ball valve biasing said sealing ring against a ball.
The invention further pertains to an apparatus comprising one or more of the characterising features described in the description and/or shown in the attached drawings. The invention further pertains to a method comprising one or more of the characterising features described in the description and/or shown in the attached drawings.
The various aspects discussed in this patent can be combined in order to provide additional advantages. Furthermore, some of the features can form the basis for one or more divisional applications
The invention will further be elucidated, referring to an embodiment of a ball valve assembly and multiple embodiments of a sealing ring for use in such a ball valve, showing in:
In
The balls 1a, 1b, 1c can be provided in 2-way or 3-way configurations, or basically, in any multi-way configuration, as long as physical constraints are satisfied. Each ball valve is connected to a transversal side body 5, which is shown on top of each respective housing parts of
The junctions of the central passageways 2 and the transversal passageways 3 are provided with the balls 1a, 1b and 1c. Each ball 1a, 1b, 1c is comprised by a housing and two sealing rings 20. The balls 1a, 1b, 1c, the housing assembly 4a-4e, and sealing rings 20 constitute an assembly of ball valves. The sealing rings 20 are fitted on seat flanges 12, also referred to as annular recesses 12. The balls 1a, 1b, 1c float between the sealing rings 20. This will be elucidated in the description of
Also note that the assembly of ball valves 1 can indeed advantageously consist of multiple, inter-connectable ball valves. Each ball valve consists of a housing with modular housing parts 4a-4e, a ball 1a, 1b, 1c, and two sealing rings 20. The user can assemble any fluid control system he or she likes; a assembly of valves 1 in general comprises a housing part 4b with two end sections 4d, 4e, and of course a ball and two sealing rings. Subsequent housing parts 4a, 4c—with ball and sealing rings—can be added, as shown in the embodiment of
The annular recess 22 is in
Furthermore, the sealing ring 20 in this embodiment is—as mentioned before—preferably made of PEEK, or another material having good low temperature properties, especially in the cryogenic temperature range. This material can for example comprise a similar plastic with corresponding properties.
The sealing ring 20 is positioned in the modular housing parts 4b, 4c with its lip 40 and annular recess 22 in annular recess 12 of modular housing part 4c (a second modular housing part). The depth of the recess 12, in fact a rectangular groove in this embodiment, is less than distance D. Thus, spaces 33 and 32 remain when sealing ring 20 is positioned in recess 12 with abutment surface 31 of lip 40 resting against bottom 34 of recess 12. After the ball is mounted into the housing, it presses against contacting surface 24 of sealing ring 20. Thus, the width of spaces 32 and 33 is a little reduced. The abutment surface 31 now presses firmly against the bottom 34 of recess 12. In this way, the position of the ball can shift a little, keeping the ball 27 afloat, but keeps sealing rings 20 pressed against ball 27.
It will also be clear that the above description and drawings are included to illustrate some embodiments of the invention, and not to limit the scope of protection. Starting from this disclosure, many more embodiments will be evident to a skilled person which are within the scope of protection and the essence of this invention and which are obvious combinations of prior art techniques and the disclosure of this patent.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NL2010/050112 | 3/8/2010 | WO | 00 | 10/2/2012 |