1. Field of the Invention
This invention relates to a ballast and, more particularly, to a ballast that ignites and powers lamps, such as high-intensity-discharge (HID) lamps.
2. Description of the Prior Art
HID lamps include the groups of electrical lights commonly known as mercury vapor, metal halide, high-pressure sodium, and xenon short-arc lamps. Compared to fluorescent and incandescent lamps, HID lamps produce a large quantity of light in a small package.
HID lamps operate by striking an electrical arc during an ignition state and remain turned on to provide lighting during a steady state. The arc is applied across electrodes housed inside a specially designed inner fused quartz or fused alumina tube filled with both gas and metals. The gas aids in starting the lamps during the ignition state. Then, during the steady state, electric power is applied to metals to produce the light once they are heated to a point of evaporation. Like fluorescent lamps, HID lamps use a ballast to ignite and maintain steady state operation.
Known ballasts use electromagnetic induction to provide the proper starting and operating electrical condition to ignite and power the HID lamps. In order to ignite an HID lamp, a relatively high starting voltage of about 25 kV is applied across electrodes of the lamp during the ignition state to place the gases into a suitable ionized condition for striking a glow breakdown. Once ignited, the power applied to the metal terminals of the HID lamp operates it at the warm-up state and steady state to turn on the lamp and provide lighting.
A ballast also includes an igniter for generating a high voltage arc based on voltage stored in one or more capacitors. In general, high voltages are desirable for generating the arc since the energy stored in the energy storage capacitor is C·V2/2, where C and V are the capacitance and voltage of the capacitor, respectively. Also higher charge voltages permit a reduction in the capacitor size while maintaining a constant amount of stored energy. In order to provide higher charge voltages, voltage multipliers have been commonly used in the igniter of the ballast.
The ballast of
Once the HID lamp is ignited, the ballast provides required constant power to the HID lamp during its steady state operation at the same switching frequency of the full-bridge DC/AC inverter as the one used to ignite the HID lamp. Immediately after ignition of the HID lamp, a DC or AC warm-up with a switching frequency of several tens of Hz for the power inverter is usually needed to shorten the time to full light output of the HID lamp. During the warm-up interval, the HID lamp is operated with a much higher power. For a 35 W HID lamp, the warm-up power can be as high as 75 W.
The major drawback of the ballast of
The major drawback of ballast of
When switch Q2 is turned on at the switching frequency of the power inverter 10, capacitor C2 is charged, through the resistor R and diode D2, to a voltage equal to the ballast input voltage across the terminals +V and −V. When Q1 is turned on, again at the switching frequency of the switching inverter 10, capacitor C1 is charged, though diode D1, by the ballast input voltage across terminals +V and −V, plus the voltage across capacitor C2. Consequently, the voltage across C1 is two times the voltage across terminals +V and −V, which is used to generate a pulse at the primary side and ignite the HIP lamp on the secondary side of the transformer T. In the ballast of
Therefore, there exists a need for a ballast that is small in size and avoids the drawbacks of the prior art approaches.
Briefly, a ballast according to the present invention operates in an ignition state, a warm-up state, and a steady state for igniting and powering a lamp. The ballast comprises an igniter that ignites the lamp during the ignition state and a switching power inverter, for example, a full bridge DC-AC inverter implemented with MOSFET switching transistors, that powers the lamp during the warm-up and steady states. The switching power inverter, which drives the igniter, operates at a first switching frequency during the ignition state and operates at a second switching frequency during the steady state. Preferably, the first switching frequency, which in one exemplary embodiment is in the kHz range, is higher than the second switching frequency.
According to some of the more detailed features of the present invention, the ballast of the invention comprises a controller that controls switching frequency of the power inverter. In one embodiment, the igniter comprises a voltage multiplier that multiplies an input voltage to provide a trigger voltage. According to this embodiment, a pulse generator is responsive to the trigger voltage for generating a pulse and a pulse transformer transforms the pulse for igniting the lamp.
According to other more detailed features of the present invention, the igniter comprises a voltage multiplier having at least one charge-pump capacitor and a storage capacitor. During a charge interval, the charge-pump capacitor is charged. During a discharge interval following the charge interval, the charge-pump capacitor is discharged into the storage capacitor at a rate that corresponds to the first switching frequency. A pulse generator is responsive to the accumulated voltage level across the storage capacitor for generating a pulse. A high voltage transformer transforms the pulse from a primary winding to a secondary winding for igniting the lamp. After ignition, the discharge lamp is powered by the switching power inverter, which operates at the second switching frequency. Preferably, the capacitance of the storage capacitor larger than the at least one charge-pump capacitor. According to one embodiment, a diode across a charge-pump capacitor prevent its voltage from going negative, thereby speeding up energy storage in the storage capacitor.
a)-(b) and 7(a)-(b) show simulated igniter waveforms for the ballast of
a)-(b) show simulated waveforms for the ballast of
A ballast according to the present invention ignites and powers a lamp during an ignition state, warm-up state, and steady state, respectively. In the exemplary embodiment, the lamp comprises an HID lamp. However, the present invention can be applied to any lamp, which provides lighting by operating in ignition, warm-up, and steady states.
The ballast of the invention comprises an igniter that ignites the lamp during the ignition state and a switching power inverter, such as a full-bridge DC/AC inverter, which drives the igniter and after ignition, powers the lamp. The ballast of the invention can incorporate a wide variety of switching power inverters, such as a half-bridge inverter and a full-bridge inverter. In one exemplary embodiment, the igniter comprises a voltage multiplier having capacitors for pumping charge and storing voltage. Such capacitors can include a small charge-pump capacitor and a relatively larger storage capacitor. The voltage multiplier also includes switching diodes and one or more resistors for limiting the charge/discharge currents. The igniter also has a pulse generator, such as a spark gap or a switch, which is responsive to the stored voltage in the storage capacitor and a pulse transformer for generating a high voltage pulse that ignites the lamp.
At its simplest form the voltage multiplier used in the present invention is a voltage doubler. However, the present invention can accommodate voltage triplers, quadruplers as well as n-stage cascaded multipliers, n being an integer, as described and shown further below. In another exemplary embodiment, a diode is used to shorten the time required for charging the storage capacitor to the break-over voltage of the spark gap.
As stated above, prior art ballasts use the same switching frequency for igniting and powering the HID lamp. According to one of the feature of the invention, the power inverter operates at different switching frequencies during the ignition and steady states. Such switching frequencies comprise at least two frequencies: a first switching frequency during the ignition state for driving the igniter and a second switching frequency for powering the HID lamp during the steady state. Preferably, the first switching frequency is higher than the second switching frequency, which results in appreciable reduction in the sizes of the charge-pump and storage capacitors. A micro-controller or an analog circuit generates a control signal that sets the switching frequency of the power inverter appropriately during each operating states.
Unlike prior approaches, the ballast of the present drives the igniter by a switching power inverter that can be set to provide different switching frequencies depending on the operating state of the HID lamp. Therefore, compared to prior art ballasts, the present invention increases the effective capacitance and reduces the overall size of the igniter without lowering the voltage pulse. Furthermore, the switching frequency is synchronized with the firing of the spark gap, resulting in a superposed voltage equal to the power inverter input voltage plus the voltage generated by the pulse transformer across the HID lamp. Also, only two leads are necessary for connecting the inverter to the igniter, simplifying ballast packaging.
The voltage multiplier of
When Q6 and Q7 are turned on during the discharge time interval, Tdischarge, diode D5 is forward biased and capacitor C10 is charged by the current flowing through R24 and D5, which discharges capacitor C9. As a result, after each switching period, the voltage across capacitor C10 accumulates until it reaches a break-over trigger voltage at approximately twice the ballast input voltage Vo when the spark gap, SG, is turned on generating an ignition pulse. The ignition pulse is applied to the primary winding of the high voltage transformer resulting in a higher voltage ignition pulse across the secondary winding of the high voltage transformer, which ignites the lamp.
It would be appreciated that as the charge-pump capacitor C9 charges and discharges, voltage accumulates across the storage capacitor C10 to generate the trigger voltage. In order to store voltage in the storage capacitor C10 using a smaller capacitor C9, the power switching inverter should operate at a higher frequency during the ignition state than during the steady state, when it powers the lamp to turn it on. The micro-controller shown in
a) and (b) show exemplary simulated waveforms of capacitors C9 and C10 of present invention with C9=10 nF, C10=330 nF, R24=2.2 kΩ, Vo 32 360V, and switching frequency of 2 kHz. As shown in
b) and 7(b) illustrate that during the initial phase of C10 charging, i.e., when the voltage drop across capacitor C10 is only a small portion of the ballast input voltage Vo, which is determined by the divider ratio of C9/(C9+C10), the voltage across capacitor C9 discharges to a negative value. In order to prevent the voltage across capacitor C9 from becoming negative, and further increase the averaged voltage across capacitor C9 as well as the voltage across capacitor C10, a diode D6 can be placed across capacitor C9, as shown in
Although
The voltage multiplier of the present invention for an igniter driven by a variable switching frequency inverter is not restricted to the multiplier shown in
When the voltage at node B is higher than that at node A, diode D4 is forward biased, capacitor C9 is charged to a voltage, which is Vo, via resistor R24. When the voltage at node B is lower than that at node A, diode D5 is forward biased, capacitor C10 is charged to a voltage equal to the sum of Vo at the inverter output and the voltage across capacitor C9, which is 2 Vo. When the inverter output reverses its polarity again, diode D6 is forward biased, capacitor C11 is charged to a voltage, 2 Vo, which is the result of 2 Vo (across C10)+Vo (inverter output)−Vo (across C9). The same voltage, 2 Vo, can be obtained across each of the rest capacitors in a similar manner. The voltage across capacitor C2N+1 depends on how many small capacitors and diodes are used. A total voltage of n*Vo can be achieved across capacitors C10 to C2*N, with n small capacitors and n diodes configures as shown in
Based on the foregoing, it would be appreciated that the ballast of the present invention has an igniter for a lamp with a multiplier having cascaded capacitor stages, where only one relatively larger capacitor is required to store the energy, while the rest of the capacitor(s) of the one or more previous cascaded stages can have lower capacitance, thereby resulting in appreciable size reduction of the igniter. The ballast of the invention is driven by a power inverter that operates at different switching frequencies depending on the operating state of the lamp. The switching frequency depends on the capacitance(s) of one or more smaller capacitors, which temporarily store the energy and pump the charge to a larger storage capacitor. A higher switching frequency results in a smaller capacitance, hence a reduced size, also a shorter time for the lamp to be ignited. The turn on of the full-bridge switch is also synchronized with the firing of the spark gap or any other switch or pulse generator, which enables the proper winding arrangement of the pulse transformer so that a high ignition voltage, which is the sum of the Vo voltage and the pulse voltage, is applied to the lamp. As a result, only two connections between the igniter and the power inverter are required, simplifying the packaging. With any type of voltage multiplier and the proposed variable switching frequency approach, a lamp igniter which can generate essentially any high voltage pulse can be realized at a relatively small size.
Number | Name | Date | Kind |
---|---|---|---|
6188180 | Diamond | Feb 2001 | B1 |
6437518 | Ito et al. | Aug 2002 | B1 |
6624585 | Pruett | Sep 2003 | B2 |
20040113569 | Henry | Jun 2004 | A1 |
20040130273 | Alexandrov | Jul 2004 | A1 |
20040251849 | Harada et al. | Dec 2004 | A1 |
20050110431 | Ben-Yaakov | May 2005 | A1 |
Number | Date | Country | |
---|---|---|---|
20070159116 A1 | Jul 2007 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 11245445 | Oct 2005 | US |
Child | 11713602 | US |