Patent Grant
9227702
Not Applicable
1. Field of the Invention
This invention relates to floating offshore platforms. More particularly, it relates to the water ballast and bilge systems used in floating offshore platforms.
2. Description of the Related Art Including Information Disclosed Under 37 CFR 1.97 and 1.98
Various floating structures are used for offshore drilling and production operations. Examples include tension leg platforms (TLP's), semi-submersible floating vessels (“semis”), spars and floating production, storage and offloading vessels (FPSO's). Each of these vessel types may include a water ballast system.
A ship may have a single ballast tank near its center or multiple ballast tanks typically on either side. A large vessel typically will have several ballast tanks including double bottom tanks, wing tanks as well as forepeak and aftpeak tanks. Adding ballast to a vessel lowers its center of gravity, and increases the draft of the vessel. Increased draft may be required for proper propeller immersion.
A ballast tank can be filled or emptied in order to adjust the amount of ballast force. Ships designed for carrying large amounts of cargo must take on ballast water for proper stability when travelling with light loads and discharge water when heavily laden with cargo. Small sailboats designed to be lightweight for being pulled behind automobiles on trailers can be designed with ballast tanks that may be emptied when the boat is removed from the water.
In submarines, ballast tanks are used to allow the vessel to submerge, water being taken in to alter the vessel's buoyancy and allow the submarine to dive. In order for the submarine to surface, water is displaced from the tanks using compressed air, and the vessel becomes positively buoyant again, allowing it to rise to the surface. A submarine may have several types of ballast tank: the main ballast tanks, which are the main tanks used for diving and surfacing, and trimming tanks, which are used to adjust the submarine's attitude (its ‘trim’) both on the surface and when underwater.
Ballast tanks are also integral to the stability and operation of deepwater offshore oil platforms and similar structures such as floating wind turbines. The ballast facilitates hydrodynamic stability by moving the center-of-mass as low as possible, placing it beneath the air-filled buoyancy tank(s).
Vessels such as TLP's, semis, spars and FPSO's typically require ballast tanks for weight and trim control. These tanks are usually distributed throughout the vessel, and a piping system allows these tanks to be filled and drained (ballasted). The piping system is typically located near the lower parts of each tank.
A ballast tank configuration according to the present invention comprises the traditional tank but with the addition of a shaft that runs generally vertically from top-of-hull level to the top of the tank. This shaft is large enough to allow the ballast pipe, sounding lines, instrumentation piping, etc. to be installed within it. The shaft and the tank to which it is attached may comprise a single volume. The shaft itself may act as a vent line.
Typical marine ballast systems consist of several ballast tanks, void spaces, piping, headers, ring mains, vent lines, valves, pumps, actuators, valve indicators and (hydraulic) control lines. Quite often there is a requirement for an additional bilge system. The pumps are typically located in the pump room, an area near the keel of the vessel. The pump room is often considered an occupied space and therefore requires HVAC and lighting systems. These systems themselves, and their layout can be quite complex. Moreover, all of these items need to be maintained throughout the platform's life, and the more complex the ballast and bilge system becomes, the more maintenance is required.
One embodiment of the invention is a design particularly applicable to Tension Leg Platforms and Semi-Submersibles. This aspect of the invention comprises a ballast/void tank layout for a column which comprises cofferdams.
The term “cofferdam” may be used to refer to an insulating space between two watertight bulkheads or decks within a ship or other vessel. A cofferdam may be a void (empty) space or a ballast space. In ships, cofferdams are usually employed to ensure that oil or other chemicals do not leak into machinery spaces. If two different cargoes that react dangerously with each other are carried on the same vessel, one or more cofferdams are usually required between the cargo spaces. The division between the tanks and the hull of a double-hulled vessel is not normally called a cofferdam, although it serves this function.
Each cofferdam according to the invention reaches from near a top-of-column elevation to a near top-of-pontoon elevation. A characteristic of these cofferdams is that their dimension in the vertical direction is much greater than their dimension in the horizontal direction. These cofferdams may be located around the column perimeter and enclose other tanks such as ballast tanks, void spaces and access shafts. The inboard/outboard dimension (width) of these cofferdams is greater than the collision zone, thereby limiting any expected collision damage to the cofferdams only.
The invention may best be understood by reference to the exemplary embodiment(s) illustrated in the drawing figures.
Referring now to
Hull structure 100 comprises a column together with adjacent pontoon tanks. As used herein, the term “tank” refers to any enclosed compartment. Certain such compartments may be used as ballast tanks and/or buoyancy tanks.
Structure 100 comprises lower right side (as viewed in
Embodiments of hull structure 100 according to the invention may include the following elements:
An advantageous feature that this design introduces relates to Damaged Compartment(s) requirements (per the vessel's classification society).
A classification society is a non-governmental organization that establishes and maintains technical standards for the construction and operation of ships and offshore structures. The society will also validate that construction is according to these standards and carry out regular surveys in service to ensure compliance with the standards.
Although classification societies generally explicitly take no responsibility for the safety, fitness for purpose, or seaworthiness of a vessel, they set technical rules, confirm that designs and calculations meet these rules, survey vessels and structures during the process of construction and commissioning, and periodically survey vessels to ensure that they continue to meet the rules. Classification societies are also responsible for classing oil platforms, other offshore structures, and submarines.
Cofferdams have been used in various designs to reduce the impact of Damaged Compartment(s) requirements. However, in the past, such cofferdams have typically been used only around the water line.
Damaged Compartment(s) requirements generally determine the size (volume) of compartments that are potentially subject to flooding. The challenge is to be able to accommodate those volumes, in particular when the volumes are small (compared to column displacement). Horizontally oriented (i.e., low height) compartments are much harder to implement from a structural (framing) perspective than vertically oriented (i.e., large height or cofferdam type compartments). The small volume requirement may arise for TLPs in benign environments where pretension is relatively low compared to the tension effect of Damaged Compartment(s), and or for TLPs or semis wherein the collision zone extends along a significant section of the column height. A design according to the invention permits the larger compartments to be excluded from the Damaged Compartment(s) requirement, enabling those compartments to have a significant volume.
Such a hull layout is very attractive when applying a corrosion allowance mitigation scheme—only one side of a stiffened wall is wet and the stiffeners may be located on the dry side. There is more exposed steel per unit area on the dry side than on the wet side. Inasmuch as the cofferdams and the ballast tank share a wall, the stiffeners may therefore be located in the cofferdams and not in the ballast tank.
In particular, this layout facilitates the implementation of the corrosion allowance mitigation scheme disclosed in commonly-owned U.S. patent application Ser. No. 13/741,043 filed on Jan. 14, 2013, and entitled “Method and Apparatus for Corrosion Allowance Mitigation,” the disclosure of which is hereby incorporated by reference in its entirety.
A tall cofferdam system according to the invention also facilitates the marine system. Any ballast/bilge pump can be lowered directly into each cofferdam via an access (hatch) on its top-of-column upper surface.
A layout according to the invention provides particular benefits for a TLP, but such a layout may also be advantageously applied to a semi-submersible.
Another aspect of the present invention is illustrated in
Referring now to
A column structure 203 together with its adjacent pontoon tanks is shown in various exploded and assembled views in
A hatch or similar opening in upper surface 254 provides access to the interior of shaft 252. Shaft 252 may house ballast line 300, sounding line 310, temporary ballast or bilge line 320 (which may connect to submersible pump 325 or the like) and, instrumentation line 330.
It will be appreciated by those skilled in the art that vertical shaft 252 permits top-of-column access to pontoon tank 250. Such access can greatly reduce the complexity of associated systems.
An important advantage of a ballast system according to the present invention is its simplicity. There need be no valves in the system. There need be no tank penetrations. A submersible ballast pump may be used and the ballast pumps may be stored at the top of the hull where they can be easily inspected. There is no need for a pump room with all the required pump room equipment. The tank shafts may be an integral part of the hull structure. The shaft may be big enough that a back-up ballast pump can always be placed in the tank to evacuate any water. Similarly, a new sounding tube may be easily retrofitted. Monitoring equipment, e.g., level switches and tank level sensors, can be easily replaced or retrofitted without the need for hull entry or tank entry. A temporary ballast and/or bilge line may be lowered into the tank and service it.
Some embodiments of the invention may require the use of valves and a ring main. However these items may be located at or near the top of the hull and are thus easily serviceable. The top of the shaft may be sealed and penetrations are required here to allow the ballast, sounding and instrumentation lines to pass through. These penetrations (which are at top-of-hull level and are above any ballast water levels) can be more easily maintained.
Although particular embodiments of the present invention have been shown and described, they are not intended to limit what this patent covers. One skilled in the art will understand that that various changes and modifications may be made without departing from the scope of the present invention as literally and equivalently covered by the following claims.
This application claims the benefit of U.S. Provisional Application No. 61/640,314 filed on Apr. 30, 2012, and U.S. Provisional Application No. 61/644,812 filed on May 9, 2012. The disclosures of both of these applications are hereby incorporated by reference in their entireties.
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| Number | Date | Country | |
|---|---|---|---|
| 20130287502 A1 | Oct 2013 | US |
| Number | Date | Country | |
|---|---|---|---|
| 61640314 | Apr 2012 | US | |
| 61644812 | May 2012 | US |
