After drilling various sections of a subterranean wellbore that traverses a formation, a casing string may be positioned and cemented within the wellbore. This casing string may increase the integrity of the wellbore and may provide a path for producing fluids from the producing intervals to the surface. To produce fluids into the casing string, perforations may be made through the casing string, the cement, and a short distance into the formation.
These perforations may be created by detonating a series of shaped charges that may be disposed within the casing string and may be positioned adjacent to the formation. Specifically, one or more perforating guns may be loaded with shaped charges that may be connected with a detonator via a detonating cord. The perforating guns may then be attached to a tool string that may be lowered into the cased wellbore. Once the perforating guns are properly positioned in the wellbore such that the shaped charges are adjacent to the formation to be perforated, the shaped charges may be detonated, thereby creating the desired perforations.
Conventional perforating guns are limited to one or two ballistic trains and do not have signal redundancy. Conventional perforating workstrings are also not capable of shooting multiple devices at the same wellbore elevation that are not coaxial.
These drawings illustrate certain aspects of some examples of the present disclosure, and should not be used to limit or define the disclosure.
This disclosure may generally relate to systems and methods for perforating downhole tubulars, such as, for example casing. Present perforating gun assemblies are limited to a single ballistic train used with a single coaxial workstring of perforators. Perforating gun assemblies may comprise all components required to detonate charges to perforate a casing. A perforating gun assembly may comprise one or more perforating guns and transfer assemblies configured to transfer ballistic energy from one perforating gun to another perforating gun. Each transfer assembly may comprise an array of explosive elements such as boosters, detonation cord, explosive pellets, shaped charges, and other explosive elements for wellbore use.
The perforating gun assembly may be positioned on an outer surface of a tubular disposed in a wellbore. The tubular may be any tubular such as, without limitation, a work string, production tubing, workover tubing, and combinations thereof. A perforating gun assembly comprising multiple perforating guns and transfer assemblies may allow individual perforating guns to be positioned at multiple points along the tubular. Each perforating gun may be individually placed on a selected position on the tubular such that a selected zone may be perforated when the tubing is positioned within a wellbore.
Wellbore 120 may extend through the various earth strata including subterranean formation 110. While perforating gun assemblies 130 are disposed in a vertical section of wellbore 110, wellbore 110 may include horizontal, vertical, slanted, curved, and other types of wellbore geometries and orientations, as will be appreciated by those of ordinary skill in the art. When it is desired to perforate subterranean formation 110, the perforating gun assemblies 130 may be lowered through a casing until the perforating gun assemblies 130 are properly positioned relative to subterranean formation 110. The perforating gun assemblies 130 may be attached to and lowered via tubular 125, which may include a tubing string, wireline, slick line, coil tubing, work string or other conveyance. Thereafter, explosive elements within perforating gun assemblies 130 may be fired. As will be discussed in more detail below, a ballistic signal may traverse across discontinuity 135 such that each perforating gun assembly 130 may receive the ballistic signal. Explosive elements contained in the perforating gun assemblies may comprise shaped charges, which upon detonation may form jets that may create a spaced series of perforations extending outwardly through a casing, cement, and into subterranean formation 110, thereby allowing formation communication between subterranean formation 110 and wellbore 120. In addition to the use of shaped charges, the perforating gun assemblies 130 may be readily substituted with similar tools that contain other oilfield ordinance such as propellants or venting devices known to those of ordinary skill in the art. With reference to inset
First gun assembly 205 may comprise a plurality of first perforating guns 206 which may be positioned around the central member to perforate a target zone. First perforating guns 206 may comprise explosive element 207 which may comprise shaped charges or other explosive charges for perforating a casing or subterranean formation. First perforating guns 206 may further comprise ballistic transfer line 208 that ballistically couples explosive element 207 with ballistic transfer element 220. Explosive element 207 may receive a signal and fire the explosive elements contained therein which may transfer ballistic energy into ballistic transfer line 208 and into ballistic transfer element 220. Ballistic transfer line 208 may comprise an explosive, such as detonation cord, capable of carrying a ballistic signal to ballistic transfer element 220.
First perforating gun 206 may comprise one or more ballistic transfer lines 208. As illustrated in
Each ballistic transfer line 208 and ballistic transfer element 220 may be positioned such that an end of ballistic transfer element 220 may be aligned with an end of an independent transfer sub 211. Ballistic transfer element 220, which may comprise a shaped charge, explosive pellet, booster, flyer plate, or any other explosive element capable of transferring a ballistic signal which may traverse water gap 225 to independent transfer sub 211. For example, a jet from a shaped charge may be considered a ballistic signal that traverses the discontinuity of the water gap. As used herein, the term ballistic signal may refer to a detonation, or kinetic energy, that travels through or across explosive materials such as detonation cord, shaped charge, booster, explosive pellet, and other explosive elements well known in the art, to reach another explosive material. For instance a shaped charge may fire across a discontinuity in the perforating string, or as a shock wave that may propagate between explosive components. Either of these examples may exemplify the communication of the ballistic signal. The shock wave from a nearby detonation may cause an explosive pellet 212 on the receiving independent transfer sub 211 to detonate. Independent transfer sub 211 may comprise detonation cord which may be detonated by explosive pellet 212, thereby continuing to send the ballistic signal though independent transfer sub 211. One of ordinary skill in the art will understand that explosive pellet 212 may be substituted for any appropriate explosive medium that is capable of propagating the ballistic signal. A ballistic transfer element 220 may be positioned on the distal end of independent transfer sub 211. In some instances, ballistic transfer element 220 may consist of a shaped charge, or an explosive in contact with a material that is to traverse the discontinuity. Once detonated the explosives may force material towards the target, creating a flyer plate. Either the jet from a shaped charge or a flyer plate caused by the detonation of ballistic transfer element 220 may cause the explosive pellet 212 to detonate once the ballistic signal crosses the discontinuity. Independent transfer sub 211 may be positioned on a central member axially displaced from ballistic transfer element 220 is in line with a proximal end of second gun assembly 215.
Second gun assembly 215 may comprise a plurality of second perforating guns 216. Second perforating guns 216 may receive a ballistic signal from ballistic transfer element 220 on independent transfer sub 211 which has traversed across the discontinuity caused by water gap 225. The ballistic signal may detonate explosive pellet 212 which may in turn detonate ballistic transfer line 208 and send the ballistic signal to explosive element 207.
The configuration of first gun assembly 205, transfer assembly 210, and second gun assembly 215 may allow a ballistic signal to propagate from explosive element 207 on first gun assembly 205 through to explosive element 207 on second perforating guns 216. These arrangements may not have ballistic signal mixing, and each ballistic signal may be able to travel at its own rate. In some instances, ballistic signals for different ballistic trains may arrive at different times in wellbore 120 as illustrated in
With reference to
Second gun assembly 315 may comprise a second detonation cord ring 306, a plurality of ballistic transfer elements 220, explosive pellet 212, explosive transfer line 208, and explosive element 307. Second detonation cord ring 306 may be positioned such that the ballistic signal from ballistic transfer element 220 positioned on the proximal end of independent transfer sub 211 may propagate across water gap 225 to second detonation cord ring 306. Second detonation cord ring 306 may be attached to a plurality of ballistic transfer element 220 to further propagate the ballistic signal across water gap 225. The ballistic signal may traverse water gap 225 and detonate explosive pellet 212 which may further detonate explosive elements within ballistic transfer line 208 and thereby transferring the ballistic signal into explosive elements 307. The configuration of
As previously mentioned, perforating gun assembly 200 and 300 may comprise timed or untimed outputs. An example of an untimed output may be where a first gun assembly (denoted 205 in
An alternative to an untimed gun assembly is a gun assembly with a timed output. A timed output may be achieved by configuring an independent transfer sub to accept one ballistic signal that diverges to a multitude of signals. The input ballistic signal may initiate a pattern of explosives such that each output signal may be configured to arrive at a desired location and time. An example of such an array is shown in
As illustrated in
The arrays of any of the figures and systems of this disclosure may have been described in absolute terms such as the signals arriving at the same time. One or ordinary skill would understand that a ballistic signal may travel at a relatively slower or faster rate depending on many factors including, but not limited to, wellbore conditions. Additionally, a ballistic transfer path may be inadvertently shortened or lengthened during manufacture and assembly causing a path to be relatively shorter or longer compared to other ballistic transfer paths within the same timing element, gun component, or transfer assembly. One of ordinary skill will appreciate that a timing element may comprise a timing error or difference in arrival time of each ballistic signal to an end of the timing element of about 0.000000 seconds to about 0.020000 seconds. Alternatively, about 0.000001 seconds to about 0.000010 seconds, about 0.000001 seconds to about 0.000100 seconds, about 0.000001 seconds to about 0.001000 seconds, or about 0.000001 seconds to about 0.0020000 seconds. One of ordinary skill in the art will further appreciate that timing errors may occur in other examples as described herein. A timing error may occur in any element capable of conveying a ballistic signal. The timing errors in such an element may comprise the error ranges recited above. For example,
With reference to
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The systems and methods may include any of the various features of the systems and methods disclosed herein, including one or more of the following statements.
Statement 1. A method of perforating a subterranean formation comprising: inserting into a wellbore a perforating gun assembly comprising: a first gun assembly comprising a first perforating explosive and a first ballistic transfer element; a transfer assembly comprising a second ballistic transfer element; and a second gun assembly comprising a second perforating explosive, wherein the first gun assembly and the second gun assembly are separated from the transfer assembly by a discontinuity; detonating the first perforating explosive; propagating a ballistic signal from the first gun assembly, across the discontinuity, to the transfer assembly; propagating a ballistic signal though the transfer assembly to the second ballistic transfer element; propagating a ballistic signal from the transfer assembly, across the discontinuity, to the second gun assembly; and detonating the second perforating explosive.
Statement 2. The method of statement 1 wherein the perforating gun assembly is disposed on an outside surface of a tubular.
Statement 3. The method of statements 1 or 2 wherein first perforating explosive and first ballistic transfer element are explosively coupled.
Statement 4. The method of any previous statement wherein the first ballistic transfer element propagates the ballistic signal to the transfer assembly across the discontinuity.
Statement 5. The method of any previous statement wherein the first ballistic transfer element comprises a shaped charge.
Statement 6. The method of any previous statement wherein the transfer assembly further comprises a first receiving explosive which receives the ballistic signal from the first gun assembly and wherein the second gun assembly further comprises a second receiving explosive which receives the ballistic signal from the transfer assembly.
Statement 7. The method of any previous statement wherein the second receiving explosive and the second perforating explosive are explosively coupled.
Statement 8. The method of any previous statement wherein the transfer assembly further splits a ballistic signal into a plurality of ballistic signals, wherein the plurality of ballistic signals traverse a timing element comprising ballistic transfer paths, wherein the ballistic transfer paths sync the plurality of ballistic signals such that the plurality of ballistic signals arrive at an end of the timing element within a time period of about 0.000000 seconds to about 0.020000 seconds of each other.
Statement 9. A system for perforating a subterranean formation comprising: a first gun assembly comprising a first perforating explosive; a transfer assembly, wherein the transfer assembly and the first gun assembly are separated by a first discontinuity; and a second gun assembly comprising a second perforating explosive, wherein the second gun assembly and the transfer assembly are separated by a second discontinuity; wherein the transfer assembly is configured to receive a ballistic signal from the first gun assembly and the second gun assembly is configured to receive a ballistic signal from the transfer assembly.
Statement 10. The system of statement 9 wherein the first gun assembly, the transfer assembly, and the second gun assembly are disposed on an outside surface of a tubular.
Statement 11. The system of statements 9 or 10 wherein the first gun assembly further comprises a first explosive coupled to the first perforating explosive and a first ballistic transfer element, wherein the first explosive is configured to transfer a ballistic signal from the first perforating explosive to the first ballistic transfer element.
Statement 12. The system of statements 9-11 wherein the transfer assembly further comprises a first receiving explosive and a second explosive coupled to the first receiving explosive and a second ballistic transfer element, and wherein the second explosive is configured to propagate a ballistic signal from the first receiving explosive to the second ballistic transfer element.
Statement 13. The system of statements 9-12 wherein the first receiving explosive comprises an explosive ring, an explosive pellet, or an explosive sheet.
Statement 14. The system of statements 9-13 wherein the second explosive comprises a plurality of ballistic transfer paths and wherein first receiving explosive is configured to split the ballistic signal into a plurality of ballistic signals and send the plurality of ballistic signals through the plurality of ballistic transfer paths such that the plurality of ballistic signals arrive at the second ballistic transfer element in a time period of about 0.000000 seconds to about 0.020000 seconds of each other.
Statement 15. The system of statements 9-14 wherein the second gun assembly further comprises a second receiving explosive and a third explosive coupled to the second receiving explosive and the second perforating explosive, and wherein the third explosive is configured to propagate a ballistic signal from the second receiving explosive to the second perforating explosive.
Statement 16. A perforating apparatus comprising: a transfer assembly; and a perforating gun assembly comprising a perforating explosive; wherein the transfer assembly and the perforating gun assembly are separated by a discontinuity, and wherein the transfer assembly is configured to propagate a ballistic signal to the perforating gun assembly.
Statement 17. The apparatus of statement 16 wherein the transfer assembly comprises a first ballistic transfer line coupled to a firing head and a ballistic transfer element, wherein the first ballistic transfer line is configured to propagate the ballistic signal from the firing head to the ballistic transfer element.
Statement 18. The system of statements 16-17 wherein the ballistic transfer element is configured to transfer a ballistic signal from the ballistic transfer element across the discontinuity to a receiving explosive on the perforating gun assembly.
Statement 19. The system of statements 16-18 wherein the receiving explosive is coupled to a second ballistic transfer line configured to propagate a ballistic signal to the perforating explosive.
Statement 20. The system of statements 16-19 wherein the transfer assembly further comprises a timing element configured to split a ballistic signal from the receiving explosive into a plurality of ballistic signals and propagate the plurality of ballistic signals to the perforating gun assembly such that the plurality of ballistic signals arrive at the perforating gun assembly within a time period of about 0.000000 seconds to about 0.020000 seconds of each other.
The preceding description provides various examples of the systems and methods of use disclosed herein which may contain different method steps and alternative combinations of components. It should be understood that, although individual examples may be discussed herein, the present disclosure covers all combinations of the disclosed examples, including, without limitation, the different component combinations, method step combinations, and properties of the system. It should be understood that the compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces.
For the sake of brevity, only certain ranges are explicitly disclosed herein. However, ranges from any lower limit may be combined with any upper limit to recite a range not explicitly recited, as well as, ranges from any lower limit may be combined with any other lower limit to recite a range not explicitly recited, in the same way, ranges from any upper limit may be combined with any other upper limit to recite a range not explicitly recited. Additionally, whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range are specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values even if not explicitly recited. Thus, every point or individual value may serve as its own lower or upper limit combined with any other point or individual value or any other lower or upper limit, to recite a range not explicitly recited.
Therefore, the present examples are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular examples disclosed above are illustrative only, and may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Although individual examples are discussed, the disclosure covers all combinations of all of the examples. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. It is therefore evident that the particular illustrative examples disclosed above may be altered or modified and all such variations are considered within the scope and spirit of those examples. If there is any conflict in the usages of a word or term in this specification and one or more patent(s) or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/062310 | 11/17/2017 | WO | 00 |