The present technology broadly relates to ballistic shields, more specifically to multi-ply ballistic shields, still more specifically to multi-ply ballistic shields having transparent windows, and still more specifically to multi-ply ballistic shields having transparent windows and a shield extension.
Law enforcement, military, and/or other security forces employ ballistic shields to protect themselves during dangerous situations that may include armed conflict or physical altercations. For example, ballistic shields may be employed to defeat active shooters, serve high-risk warrants, perform riot control, or the like. Ballistic shields may prevent death or injury that may result from being hit with projectiles such as bullets, rocks, bricks, bats, sticks, arrows, or the like.
The technology can be more fully understood by reading the following detailed description together with the accompanying drawings, in which like reference indicators are used to designate like elements. The drawings illustrate several examples of the technology. It should be understood, however, that the technology is not limited to the precise arrangements and configurations shown. In the drawings:
It will be readily understood by persons skilled in the art that the present disclosure has broad utility and application. In addition to the specific examples described herein, one of ordinary skill in the art will appreciate that this disclosure supports various adaptations, variations, modifications, and equivalent arrangements.
It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals may be repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the examples described herein. However, it will be understood by those of ordinary skill in the art that the examples described herein may be practiced without these specific details. In other instances, methods, procedures, and components have not been described in detail so as not to obscure the related relevant feature being described. Also, the description is not to be considered as limiting the scope of the examples described herein. The drawings are not necessarily to scale and the proportions of certain parts may have been exaggerated to better illustrate details and features of the present disclosure. Those skilled in the art with access to the teachings provided herein will recognize additional modifications, applications, and examples within the scope thereof and additional fields in which the technology would be of significant utility.
Unless defined otherwise, technical terms used herein have the same meaning as is commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terms “first,” “second,” and the like, as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Also, the terms “a” and “an” do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. The term “or” is meant to be inclusive and means either, any, several, or all of the listed items. The terms “comprising,” “including,” and “having” are used interchangeably in this disclosure. The terms “comprising,” “including,” and “having” mean to include, but are not necessarily limited to the things so described.
The terms “connected” and “coupled” can be such that the objects are permanently connected or releasably connected. The term “substantially” is defined to be essentially conforming to the thing that it “substantially” modifies, such that the thing need not be exact. For example, substantially 2 inches (2″) means that the dimension may include a slight variation.
According to one example, the multi-ply ballistic shield may be constructed from high-strength fibers, epoxy, plastic materials, or the like. According to one example, the multi-ply ballistic shield may be constructed from several layers of high-strength fibers that are mechanically or chemically bonded together. For example, the multi-ply ballistic shield may be constructed from several layers of high strength fibers that are laminated together. According to one example, multiple layers of soft pliable polyethylene film may be formed into a rigid composite ballistic shield or armor panel under extreme pressure and heat. According to one example, a multi-ply ballistic shield may improve ballistic strength based on the existence of molecular or mechanical bonds between individual layers. According to one example, impacting or penetrating projectiles may break molecular bonds when traveling between individual layers. Additionally, or alternatively, the impacting or penetrating projectiles may break mechanical bonds when traveling between individual layers. According to one example, the act of breaking molecular or mechanical bonds between individual layers causes the impacting or penetrating projectiles to dissipate kinetic energy, thereby slowing down the projectiles.
During a first phase of projectile entry into a ballistic shield, the projectile nose shears or tears several surface layers of the high-strength fibers upon impact, which may puncture holes therethrough. According to one example, a high velocity projectile with a small leading surface area may cause shearing and puncturing of several layers of high-strength fibers. For example, the penetrating projectile generates frictional forces between the projectile nose and the high-strength fibers that in turn generate thermal energy sufficient to melt or shear the high-strength fibers, which may form holes therethrough. According to one example, the ballistic shield is less effective at stopping projectiles during this first phase when layers of the ballistic shield are pierced, compared to being separated or delaminated. According to one example, the leading surface area of the armor increases as the projectile nose blunts under the forces of the first phase of projectile entry. This causes the armor to generally deform, not shear. For example, the impact forces may blunt the projectile or strip the jacket off the projectile. When the projectile deforms or blunts by a sufficient amount, the high-strength armor fibers may stop shearing. As a result, the projectile may cease shearing or forming holes through the layers of the ballistic shield. According to one example, the first phase of projectile entry may cause minimal layer delamination.
According to one example, a second phase of projectile penetration into the ballistic shield begins when the projectile is sufficiently blunt and includes enough leading surface area to delaminate underlying layers. According to one example, the impacting or penetrating projectiles impart separation forces that delaminate underlying layers. According to one example, the delaminated layers may be physically displaced. For example, the delaminating layers may be physically displaced in lateral or rearward directions, away from a penetrating face of the multi-ply ballistic shield. According to one example, the physically displaced layers may capture the penetrating projectiles within the ballistic shield. In other words, the underlying layers form the equivalent of a catcher's mitt to stop the penetrating projectile from advancing through the layers. Stated differently, the penetrating projectiles may be prevented from traveling through layers and exiting the multi-ply ballistic shield.
According to one example, the hinge 600 may be releasably assembled by aligning the aperture 604 of the hinge clip 106 with the barrel 602 of the hinge base 104. Once aligned, the hinge pin 107 may be inserted through the barrel 602 and the aperture 604. According to one example, the hinge pin 107 may include a securing mechanism such as a spring loaded ball 607. According to one example, the spring loaded ball 607 may retract into the hinge pin 107 when contacting an inside surface of the aperture 604 or the aperture in the barrel 602. Once the spring loaded ball 607 is fully inserted into the hinge 600, the spring loaded ball 607 will bias outward to prevent the hinge pin 607 from exiting through the aperture 604 and the aperture in the barrel 602. However, the hinge pin 107 may be removed by a user forcefully pulling a ring 608 provided at the end of the hinge pin 107 in a direction away from the hinge 600. According to one example, the assembled hinge 600 allows the hinge clip 106 to pivot about the hinge pin 107 relative to the stationary hinge base 104. According to another example, the hinge 600 may be disassembled by removing the hinge pin 107 from the barrel 602 and the aperture 604 by pulling the ring 608 in a direction away from the hinge 600. According to one example, the hinge 600 may be disassembled to detach the third section 108 from the first section 102.
According to one example, the first section 102 and the third section 108 each may be of unitary construction. In other words, the first and third sections 102,108 may be constructed of multiple single-pattern fabric layers that are mechanically or chemically bonded together. For example, the first section 102 may include a single fabric pattern per layer that is dimensioned to conform to a shape of a human torso or the like. Furthermore, the third sections 108 may include a single fabric pattern per layer that is dimensioned to conform to any desired shape such as square, rectangular, or the like. To be clear, the first and third sections 102, 108 may not be constructed from a patchwork of fabric patterns such as two or more fabric patterns per layer that are pieced together to form desired shapes for the first and third sections 102,108.
According to one example, the second section 103 may be constructed from a transparent material or window 105. For example, the second section 103 may be constructed from a transparent ceramic material such as aluminium oxynitride or the like. According to one example, aluminium oxynitride is selected for desired properties such as being transparent, bulletproof, and blast-resistant, among other properties. Alternatively, the technology may employ glass-clad polycarbonate or the like. Aluminum oxynitride is a polycrystalline ceramic made from powder. According to one example, aluminum oxynitride may remain clear despite being impacted by rounds from small-caliber weapons. Compared to other bulletproof glass, aluminum oxynitride will not warp, fog, or spiderweb when impacted by a projectile.
Additionally, aluminum oxynitride is optically transparent in the near-ultraviolet, visible, and mid-wave-infrared regions of the electromagnetic spectrum.
According to one example, the second section 103 may be positioned at eye level along a sight line employed while carrying the ballistic shield 100,100′. For example, the second section 103 may be coupled to the first section 102 at one or more locations that correspond to a user's eye level or sight line. According to one example, the second section 103 may be positioned along a periphery of the ballistic shield 100,100′. With reference to
According to one example, the second section 103 may be positioned to align with a user's eye level or natural sight line when the ballistic shield 100 is carried in combat. According to an alternative example, the second section 103 may be arranged so the transparent window 105 extends along any length or direction of the ballistic shield 100. For example, the second section 103 may be arranged so the transparent window 105 extends vertically, horizontally, diagonally, or the like along the ballistic shield 100, relative to the ground. For example, the second section 103 may be configured so the transparent window 105 extends vertically along a center line of the ballistic shield 100, relative to the ground. In this case, the first section 102 may flank both sides of a vertically extending second section 103. Still further, the second section 103 may be configured so the transparent window 105 extends along the ballistic shield 100 in any combination of vertical, horizontal, or diagonal, relative to the ground. According to another example, the second section 103 may be configured so the transparent window 105 forms a V-shape or the like on the ballistic shield 100,100′. One of ordinary skill in the art will readily appreciate that the second section 103 may be arranged so the transparent window 105 is provided in other arrangements, configurations, or orientations to enhance visibility or utility while using the ballistic shield 100,100′.
According to one example, the second section 103 may be dimensioned to provide unobstructed views of a desired target while using the ballistic shield 100,100′. For example, the second section 103 may be dimensioned to allow users to view desired targets via a natural line of sight. According to one example, the second section 103 may be coupled to the first section 102 in a non-coplanar manner (not illustrated). For example, the second section 103 may form an angle relative to the first section 102. According to one example, the second section 103 may be tilted relative to the first section 102. For example, the second section 103 may be coupled to the first section 102 at a tilt angle between 1° to 90° or the like. In addition, or in the alternative, the second section 103 may include a non-planar shape. For example, the second section 103 may include a curved shape or the like. For example, the second section 103 may be curved toward or around a user's head or neck. According to one example, a curved second section 103 may protect a user from projectiles that originate from lateral or sideway directions.
According to one example, the transparent window 105 may be coupled to the frame 201. For example, the transparent window 105 may be coupled to the first and second edges the frame 201. According to one example, the transparent window 105 may be coupled to the frame 201 using glue, epoxy, or the like. For example, an epoxy may be applied along the first and second edges of the frame 201 to couple the transparent window 105 thereto. Additionally, or alternatively, the transparent window 105 may be mechanically coupled to the frame 201 using fasteners such as screws, bolts, rivets, or the like. For example, bolts may be provided to couple the transparent window 105 and the second edge of the frame 201. Additionally, or alternatively, screws may be provided to pass through the first edge of the frame 201 into the transparent window 105.
According to one example, the frame 201 may protect edges of the transparent window 105 from damage. For example, the frame 201 may protect edges of the transparent window 105 in an event the second section 103 of the ballistic shield 100 is struck, dropped, or bumped. According to one example, the bracket 202 of the frame 201 may be employed to fasten the second section 103 to an object such as the first section 102. According to one example, the bracket 202 may include one or more apertures 203 that receive fasteners therethrough. For example, fasteners may include bolts, screws, rivets, or the like. According to one example, the apertures 203 may be patterned to align with corresponding apertures provided in the first section 102.
According to one example, the cover plate 502 adds mechanical strength by pressing the transparent window 105 against the second edge of the frame 201. According to one example, the cover plate 502 will maintain the transparent window 105 within the frame 201 when a projectile impacts the transparent window 105. For example, the cover plate 502 will maintain the transparent window 105 within the frame 201 when a projectile impacts the transparent window 105 from a direction originating from the outward face. Accordingly, the cover plate 502 supplements the structural integrity of the frame 201 by providing a physical barrier at the inward side of the frame 201. According to one example, the cover plate 502 presses the transparent window 105 between two physical barriers that include the second edge and the cover plate 502 itself. According to one example, the frame 201 may include tabs 504 having apertures 505 to physically secure the cover plate 502 thereto. For example, fasteners such as screws, bolts, rivets, or the like, may be provided through the apertures 505 to secure the cover plate 502 to the frame 201. One of ordinary skill in the art will readily appreciate that the cover plate may extend further along a periphery of the frame and that fasteners may be employed to mechanically couple or secure the cover plate 502 and the frame 201.
According to an alternative example, the second section 103 may omit a frame along a periphery of the transparent window 105. In this case, the transparent window 105 may be coupled directly to the first section 102. Furthermore, while the second section 103 is illustrated as planar, the technology contemplates non-planar configurations. For example, the second section 103 may include a curved shape. According to one example, a curve-shaped second section 103 may protect a user from projectiles that originate from lateral directions or from above the ballistic shield 100. In addition, or in the alternative, the second section 103 may be coupled to the first section 102 in a non-planar fashion. For example, the second section 103 may be offset by an angle relative to the first section 102. According to one example, an offset angle may be selected to protect users from projectiles that original from lateral directions or from above the ballistic shield 100.
Returning again to
According to one example, the first section 102 may include a second handle mechanism 220 mechanically coupled thereto. For example, the second handle mechanism 220 may be mechanically coupled to the first section 102 using fasteners such as screws, bolts, rivets, or the like. According to one example, the second handle mechanism 220 may directly abut the first section 102. According to one example, the second handle mechanism 220 may include a second grip 222. According to one example, the second handle mechanism 220 may include a second arm 224 that pivots at a base 226 to fixedly secure the second grip 222 in one of various positions. For example,
Returning to
According to one example, the first offset layer 107 may be vertically offset from the ballistic shield 100, 100′ via an air gap provided between the first section 102 and the first offset layer 107. According to one example, the air gap may provide an offset between the first section 102 and the first offset layer 107. Alternatively, the air gap may be eliminated and the first offset layer 107 may directly contact or abut the first section 102. According to another example, a projectile may penetrate through the first offset layer 107 and may enter the air gap with less mass and reduced velocity prior to impacting the first section 102. In this case, the first offset layer 107 offers several benefits to the underlying first section 102, including a reduced threat of defeating the first section 102 and improved shot spacing performance, among other benefits. With respect to the reduced threat of defeating the first section 102, the reduced mass and velocity of projectiles that may exit the first offset layer 107 may minimize or prevent the first section 102 from experiencing the first phase of projectile entry. According to one example, shot spacing refers to a physical distance between adjacent projectile impacts. If an area of the ballistic shield 100,100′ is compromised due to the first phase of projectile entry or the second phase of projectile penetration, a greater or larger shot spacing is needed to stop a subsequent projectile of equivalent threat. The first offset layer 107 may eliminate or significantly reduce exposure of the first section 102 to the first phase of projectile entry, thereby improving shot spacing performance.
For reasons similar to those discussed above, the first section 102 may include a second offset layer 110 mechanically coupled thereto. For example, the second offset layer 110 may be mechanically coupled to the first section 102 using fasteners such as screws, bolts, rivets, or the like. According to one example, the second offset layer 110 may be positioned over the second handle mechanism 220 coupled to the ballistic shield 100,100′ via fasteners. Again, a reason for providing an offset layer is that the ballistic shield 100,100′ may be weakened at locations penetrated by fasteners. According to one example, an air gap may be provided between the first section 102 and the second offset layer 110. According to one example, the air gap may provide an offset between the first section 102 and the second offset layer 110. For example, the second offset layer 110 may be vertically offset from the first section 102 via the air gap. Alternatively, the air gap may be eliminated and the second offset layer 110 may directly contact or abut the first section 102.
According to one example, the harness 302 may include a cam buckle 706 that is secured to the main body 704 using straps such as woven straps. According to one example, the cam buckle 706 may be secured to the main body 704 using an attaching strap 708 and an anchor strap 709. For example, the attaching and anchor straps 708,709 may be secured to the main body 704 via stitching or the like. According to one example, the securing and anchor straps 708,709 may be secured together using a strap ring 710. According to one example, an adjustment strap 711 may be provided through the cam buckle 706 to allow a user to adjust a carrying distance between the harness 702 and the ballistic shield 100,100′. According to one example, the adjustment strap 711 may include a snap shackle 712 that is mechanically coupled to the shield fastener 210 during use. According to one example, the anchor strap 709 may be secured to MOLLE webbing or a pouch attachment ladder system (PALS) worn by the user. For example, the anchor strap 709 may be secured to MOLLE webbing or the PALS using a buckle 714. According to one example, a sheath 716 may be slipped over the buckle 714 to minimize slipping of the anchor strap 709 in the buckle 714. According to one example, the harness 302 may include a guide 718 that minimizes lateral movement of the adjustment strap 711 during use.
According to one example, the first and third sections 102, 108, along with the first and second offset layers 107,110, may be constructed from ultra-high-molecular-weight polyethylene (“UHMWPE”). UHMWPE is a subset of thermoplastic polyethylene and has extremely long chains that transfer load more effectively to the polymer backbone by strengthening intermolecular interactions. This results in a very tough material, with the highest impact strength of any thermoplastic polyethylene. For personal armor, the fibers may be aligned and bonded into sheets that are layered at various angles to give the resulting composite material strength in all directions. A completed multi-ply ballistic shield 100, 100′ may include a range of layer counts and layer thicknesses, both for individual layers and a total finished product. According to one example, the thickness of the finished product may depend upon the desired ballistic capabilities and the type of raw ballistic material employed. Generally, for rifle threats, a total product thickness may range from 5 millimeters to 15 millimeters thick and may vary from 60 layers to 120 layers thick. One of ordinary skill in the art will readily appreciate that total product thickness and the layer count may be reduced for handgun threats. According to one example, the first and third sections 102,108 may be constructed from 100 ply sheets or greater. According to one example, the first and second offset layers 107,110 may be constructed from 90 ply sheets or greater. According to one example, the multi-ply ballistic shield 100,100′ improves ballistic strength and a weight or density to performance ratio.
While the foregoing illustrates and describes examples of this technology, it is to be understood that the technology is not limited to the constructions disclosed herein. The technology may be embodied in other specific forms without departing from its spirit. Accordingly, the appended claims are not limited by specific examples described herein.
This application claims priority to U.S. Provisional Application Ser. No. 63/547,565 filed on Nov. 7, 2023, the complete disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63547565 | Nov 2023 | US |