Information
-
Patent Grant
-
6568158
-
Patent Number
6,568,158
-
Date Filed
Tuesday, July 17, 200123 years ago
-
Date Issued
Tuesday, May 27, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Frishauf, Holtz, Goodman & Chick, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 053 582
- 053 589
- 100 29
- 100 32
- 226 195
- 226 35
- 226 154
- 226 155
- 226 187
- 242 4195
- 242 4201
- 242 419
- 242 4198
-
International Classifications
- B65B1304
- B65B1306
- B65B1325
-
Abstract
A touch roller can be moved between three positions. In the first position, the touch roller is pressed onto a forward driving roller. In the second position, the touch roller is pressed onto a reverse driving roller with two different forces. In the third position, the touch roller is spaced from both the forward driving roller and the reverse driving roller. When the touch roller is pushed onto the reverse driving roller with a small force, the reverse driving roller pulls back a band and wraps the band around an article to be packed. When the touch roller is pushed onto the reverse driving roller with a large force, the reverse driving roller tightens the band wrapped around an article.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a band-applying apparatus for use in a packing system, which comprises a plurality of roller units, each having a driving roller and a driven roller (touch roller), and in which a band is fed, pulled back and tightened, while being clamped between the driving roller of each roller unit and the driven roller pushed onto the driving roller. The invention also relates to a band-applying method for use in a packing apparatus.
2. Description of the Prior Art
Packing systems, so-called “band-wrapping packing systems,” are known, each designed to pack an article by wrapping a band around the article and tying the ends of the band together. The band-wrapping packing system has a band-applying apparatus that comprises roller units, each including a driving roller and a driven roller. The driving roller of each roller unit feeds a band, pulls back the band, and tightens the band. The driven roller contacts the driving roller, clamping the band between it and the driving roller. The driving roller is rotated in the forward direction to feed the band reliably, while preventing the band from slipping on the driving roller. The driving roller is rotated in the reverse direction to pull the band back and tighten the same.
Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615, for example, disclose band-applying apparatuses for use in packing systems. Either apparatus has three roller units, each comprising a driving roller and a driven roller. The three roller units are designed to feed a band, pull it back and tighten it, respectively. The driving rollers of the roller units are a feed roller, a reverse roller or a tension roller. The feed roller feeds the band when it is driven in the forward direction. The reverse roller pulls back the band to wrap it around an article to be packed when it is driven in the reverse direction. The tension roller tightens the band when it is driven in the reverse direction.
Japanese Patent Application KOKOKU Publication No. 57-23611 discloses a band-applying apparatus for use in packing systems. This apparatus has two roller units, each comprising a driving roller and a driven roller. The first roller unit feeds a band and pulls it back. The second roller unit tightens the band. The driving roller (i.e., feed roller) of the first roller unit is rotated in the forward direction to feed the band and in the reverse direction to pull back the band. On the other hand, the driving roller (i.e., tension roller) of the second roller unit is rotated in the reverse direction to tighten the band. That is, the feed roller not only feeds the band, but also pulls back the band. In other words, the feed roller functions as a reverse roller, too.
Japanese Patent Application KOKOKU Publication No. 04-36928 discloses a band-applying apparatus for use in packing systems. This apparatus has two roller units, each comprising a driving roller and a driven roller. The driving roller of the first roller unit is a feed roller that rotates in the forward direction to feed the band. The driving roller of the second roller unit is a reverse roller that rotates in the reverse direction to pull back the band and tighten the same. That is, the reverse roller functions as a tension roller, too.
A driven roller (i.e., tough roller) usually comprises a roller body, a bearing such as a ball bearing, and is supported on a support member such as a support arm. A driving member such as a solenoid or a cam rotates the support member.
The band-applying apparatuses disclosed in Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615 have three rollers units, each comprising a driver roller and a driven roller. Having many components, they are complex in structure. Nevertheless, the three driving rollers (i.e. feed roller, reverse roller, and tension roller) need not be rotated in both the forward direction and the reverse direction. They need to rotate in one direction only. More specifically, the driving roller (i.e., feed roller) for feeding the band is driven in the forward direction only, and the roller (i.e., reverse roller) for pulling back the band and the roller (i.e., tension roller) for tightening the band are driven in the reverse direction only. Thus, the motor and the reduction-gear mechanism can be small and simple.
The band-applying apparatus disclosed in Japanese Patent Application KOKOKU Publication No. 57-23611 has two roller units, each comprising a driving roller and a driven roller. The driving roller (i.e., feed roller) of the first roller unit is rotated in the forward direction to feed the band and in the reverse direction to pull back the band. Thus, the feed roller functions as a reverse roller, too. The apparatus is therefore simpler than otherwise. However, the feed roller must be driven in the forward direction to feed the band and in the reverse direction to pull back the band. Inevitably, the motor and the reduction-gear mechanism are large and complex in structure. Japanese Patent Application KOKOKU Publication No. 57-23611 further discloses another band-applying apparatus in which one touch roller is attached to one end of a support arm and is pushed onto the feed roller or the tension roller by rotating the support arm. In this apparatus, the same touch roller can contact the feed roller and the tension roller. This helps to simplify the structure.
The band-applying apparatus disclosed in Japanese Patent Application KOKOKU Publication No. 04-36928 has two roller units, each comprising a driving roller and a driven roller. The reverse driving roller functions not only as a reverse roller, but also as a tension roller. Therefore, the apparatus has a simple structure. The driven roller can be driven. The reverse roller (i.e., driving roller) is driven to pull back the band, and the driven roller (i.e., touch roller) of the reverse roller is driven to tighten the band. That is, the driven roller is pushed onto the driving roller, clamping the band between it and the driving roller, when the band is pulled back and when the band is tightened. To pull back the band, the driven roller of the reverse roller is driven and the driving roller is not driven. To tighten the band, the driven roller of the reverse roller is not driven and the driving roller is driven. The driven roller is pushed to the driving roller with a greater force to tighten the band, than in the process of pulling back the band.
In this apparatus, in which the driven roller of the reverse roller is driven, the driven roller is complicated in structure. Further, one roller (i.e., reverse roller) must be driven to pull back the band, and another roller (i.e., touch roller) must be driven to tighten the band. In view of this, too, the apparatus is complex in structure.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a band-applying apparatus for use in a packing system, which comprises a small number of components and has therefore a simple structure and which has a small and simple reduction-gear mechanism. Another object of the invention is to provide a band-applying method for use in a packing system.
To achieve the first-mentioned object, there is provided a band-applying apparatus in which a single touch roller is first pushed onto a forward driving roller and then onto a reverse driving roller with two different forces.
More precisely, the touch roller is pushed onto the reverse driving roller with a small force, with a band clamped between it and the reverse driving roller, thereby to pull back the band and wrap the band around an article to be packed. Then, the touch roller is pushed onto the reverse driving roller with a large force, thereby to tighten the band wrapped around the article. Thus, the reverse driving roller functions not only as a reverse roller, but also as a tension roller.
In a band-applying method according to the present invention, a single touch roller works together with both a forward driving roller and a reverse driving roller. The touch roller is first pushed onto the forward driving roller and then onto the reverse driving roller with a small force or with a large force. Hence, the same touch roller serves to feed a band forward, pull it back and tighten it. In other words, the band can be fed, pulled back and tightened, merely by moving the touch roller between the forward driving roller and the reverse roller and controlling the force with which the touch roller is pushed onto the reverse driving roller.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG.
1
(A) is a partly sectional front view of a band-applying apparatus according to the present invention, showing the touch roller remaining in the neutral position;
FIG.
1
(B) is a partly sectional left-side view of a band-applying apparatus, showing the touch roller remaining in the neutral position;
FIG.
2
(A) is a partly sectional front view of the band-applying apparatus, showing a band being fed forward;
FIG.
2
(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being fed forward;
FIG.
3
(A) is a partly sectional front view of the band-applying apparatus, which stays in the stand-by state (initial state);
FIG.
3
(B) is a partly sectional left-side view of the band-applying apparatus, which stays in the stand-by state (initial state);
FIG.
4
(A) is a partly sectional front view of the band-applying apparatus, showing a band being pulled back;
FIG.
4
(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being pulled back;
FIG.
5
(A) is a partly sectional front view of the band-applying apparatus, showing a band being tightened; and
FIG.
5
(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being tightened.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the present invention will be described in detail, with reference to the accompanying drawings.
As FIGS.
1
(A) and
1
(B) show, the band-applying apparatus
10
according to the invention, which is designed for use in a packing system, comprises a forward driving roller
12
and a reverse driving roller
14
. Assume that the packing system is a band-wrapping packing system. When the forward driving roller
12
is driven, a band
15
is fed, with its distal end guided in a specified direction, or toward the band-applying port. When the reverse driving roller
14
is driven, the band
15
is pulled back to wrap around the article to be packed and tightened.
As in the band-applying apparatus disclosed in, for example, Japanese Patent Application KOKAI Publication No. 05-170217, the forward driving roller
12
and the reverse driving roller
14
are formed integral with two shafts
16
and
18
, respectively, and can freely rotate. Two pulleys are mounted on the shafts
16
and
18
, respectively. Two motors (not shown) are provided, one to drive the forward driving roller
12
and the other to drive the reverse driving roller
14
. A drive belt (not shown) is wrapped around one motor and the pulley mounted on the shaft
16
. Another drive belt (not shown, either) is wrapped around the other motor and the pulley mounted on the shaft
18
.
The band-applying apparatus
10
comprising the forward driving roller
12
and the reverse driving roller
14
is similar in basic structure, basic operation and the like to the band-applying apparatuses disclosed in Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615, and Japanese Patent Application. KOKOKU Publication 57-23611. Neither the basic structure nor the basic operation is the essence of the present invention. Therefore, they will not be described in detail.
As seen from FIG.
1
(A), the forward driving roller
12
and the reverse driving roller
14
are spaced apart and located one above the other. More precisely, the reverse driving roller
14
is provided above the forward driving roller
12
. A touch roller
20
, which is a free-rotating driven roller, is provided. The touch roller
20
can take three positions. In the first position, it is pushed onto the forward driving roller
12
. In the second position, it is pushed onto the reverse driving roller
14
. In the third position, it is spaced from both the forward driving roller
12
and the reverse driving roller
14
.
The touch roller (i.e., driven roller)
20
is rotatably mounted on one end
22
a
, or free-end of a support arm
22
. The support arm
22
is located between the forward driving roller
12
and the reverse driving roller
14
and held, like a seesaw, on an axle
24
. As the support arm
22
rotates around the axle
24
, the touch roller
20
moves to the first position shown in FIG.
2
(A), where it is pushed onto the forward driving roller
12
, or to the second position shown in FIG.
4
(A), where it is pushed onto the reverse driving roller
14
.
In the present invention, the single touch roller
20
is a driven roller common to the forward driving roller
12
and the reverse driving roller
14
. That is, the roller
20
can work together with both driving rollers
12
and
14
.
The band-applying apparatus
10
comprises a changeover mechanism
26
coupled to the other end, or proximal end
22
b
of the support arm
22
. The changeover mechanism
26
rotates the support arm
22
, thereby to move the touch roller
20
between the first position and the second position.
As can be understood from FIGS.
1
(A) and
1
(B), the changeover mechanism
26
has a cam
28
that can be rotated. The cam
28
is mounted on a camshaft
30
of the sealing unit (not shown) incorporated in the packing system. The sealing unit is designed to hold the distal end of the band
15
, adhere the ends of the band together, and cut the band. The cam
28
is rotated as the camshaft
30
rotates. Thus, as the sealing unit operates, the cam
28
rotates, rotating the support arm
22
and moving the touch roller
20
between the first position and the second position. As a result of this, the band
15
is fed, pulled back and tightened, both easily and reliably. No other components than the camshaft
30
are necessary for rotating the cam
28
. A swing arm
32
is supported at one end
32
a
by a pivotal pin
34
and provided below the cam
28
. As the cam
28
rotates, the swing arm
32
is rotated around the pivotal pin
34
.
As FIG.
1
(B) shows, the swing arm
32
has a cam roller
36
, which is located to contact the cam
28
. A cam support spring
38
biases the swing arm
32
toward the cam
28
. The swing arm
32
is reliably rotated as the cam
28
rotates in contact with the cam roller
36
.
The cam support spring
38
is, for example, an expansion coil spring that is connected at one end to the free end
32
b
of the swing arm
32
and at the other end to an engagement strip
40
. Note that the strip
40
is held in position above the free end
32
b
of the swing arm
32
. The cam support spring
38
keeps biasing the cam roller
36
onto the cam
28
. Hence, the swing arm
32
can rotate, following the change in the position of the cam
28
, as seen from FIGS.
1
(B),
2
(B) and
4
(B).
As illustrated in FIGS.
1
(A) and
1
(B), the changeover mechanism
26
has a support rod
42
, a coupler
44
, a bolt
46
, and a pair of pushing members
50
-
1
and
50
-
2
. The support rod
42
is provided to transmit the rotation of the swing arm
32
to the proximal end
22
b
of the support arm
22
. The coupler
44
and a bolt
46
couple one end of the support rod
42
to the swing arm
32
. The support rod
42
is loosely inserted in the through hole made in the proximal end
22
b
of the support arm
22
. The pushing members
50
-
1
and
50
-
2
, which can contact the proximal end
22
b
, are mounted on the support rod
42
, positioned below and above the proximal end
22
b
, respectively. Thus, the pushing members
50
-
1
and
50
-
2
can transmit the motion of the support rod
42
to the proximal end
22
b
of the support arm
22
. It should be noted that the motion of the support rod
42
follows the rotation of the swing arm
32
.
In the embodiment of the invention, the pushing member
50
-
1
, which is located below the proximal end
22
b
of the support arm
22
, serves to push the touch roller
20
onto the forward driving roller
12
. On the other hand, the pushing member
50
-
2
, which is located above the proximal end
22
b
, serves to push the touch roller
20
onto the reverse driving roller
14
.
When the swing arm
32
rotates as the cam
28
is rotated, the changeover mechanism
26
moves the support rod
42
up and down, rotating the support arm
22
. Thus rotated, the support arm
22
pushes the touch roller
20
onto either the forward driving roller
12
(see FIG.
2
(A)) or the reverse driving roller
14
(see FIG.
4
(A) or
5
(A)).
The cam
28
may hold the touch roller
20
in the third position, instead of the first position where the roller
20
contacts the forward driving roller
12
or the second position where the roller
20
contacts the reverse driving roller
14
. In the third position, the touch roller
20
contacts neither the forward driving roller
12
nor the reverse driving roller
14
, as is illustrated in FIGS.
1
(A) and
3
(A).
How the band-applying apparatus
10
operates will be explained below.
In the initial state, the band-applying apparatus
10
feeds a length of the band
15
. Then, the band-applying apparatus
10
pulls the band
15
back to wrap around an article to be packed and tightens the band. Thereafter, the apparatus
10
takes the initial state again, to feed a length of the band
15
. The packing process therefore consists of three steps of feeding a band, pulling back the band, and tightening the band.
The step of feeding the band
15
will be first described. After the band
15
previously fed and wrapped around the article has been tightened, the camshaft
30
of the sealing unit is rotated. The cam
28
is thereby rotated, rotating the swing arm
32
and moves the touch roller
20
to the third position, or the neutral position. In the neutral position, the cam
28
takes a cam position (a) (FIG.
1
(B)). The cam
28
further rotates and takes a cam position (b) (FIG.
2
(B)). Then, the swing arm
32
is rotated with its free end
32
b
rising, due to the bias of the cam support spring
38
. The pushing member
50
-
1
pushes up the free end
22
b
of the support arm
22
. The support arm
22
is thereby rotated clockwise around the axle
24
. As the support arm
22
is so rotated, the touch roller
20
moves down to the first position and is pushed onto the forward driving roller
12
.
The forward driving roller
12
is rotated in the forward direction, while the touch roller
20
remains pushed onto it. The band
15
is thereby fed forward for a length equal to the distance the circumference of the roller
12
moves. At this time, the cam
28
takes a cam position (c) shown in FIG.
3
(B) since the camshaft
30
has rotated. Thus, the touch roller
20
takes its neutral position. The band-applying apparatus
10
assumes the standby state and is made ready to perform the next step of packing the article.
While the apparatus
10
stays in the stand-by state (i.e., cam position (c)), the band
15
is wrapped around the article if it is, for example, a semi-automatic one. Thereafter, when the distal end of the band
15
is detected in the band-applying port (not shown), the camshaft
30
is rotated, rotating the cam
28
toward a cam position (d) shown in FIG.
4
(B). When the cam
28
starts rotating toward the cam position (d), the band-applying apparatus
10
is actuated.
When the cam
28
reaches the cam position (d), the swing arm
32
rotates against the bias of the cam support spring
38
, with its free end
32
b
moving downwards as is illustrated in FIG.
4
(B).
The support rod
42
coupled to the free end
32
b
of the swing arm
32
is therefore pulled down. The pushing member
50
-
2
mounted on the support rod
42
pushes the proximal end
22
b
of the support arm
22
. The support arm
22
is rotated counterclockwise. Coupled to the distal end
22
a
of the support arm
22
, the touch roller
20
is moved upwards until it is pushed onto the reverse driving roller
14
.
Now that the touch roller
20
contacts the reverse driving roller
14
, the band
15
clamped between the touch roller
20
and the reverse driving roller
14
is pulled back. Since that part of the band
15
fed forward is longer than is necessary to wrap the article tightly, the band is pulled back for a distance equal to the length of the excessive part of band fed forward. Hence, the band
15
wrapped around the article is no longer loose.
As indicated above, the single touch roller
20
is a driven roller common to the forward driving roller
12
and the reverse driving roller
14
. Two touch rollers are not necessary for the rollers
12
and
14
, respectively, as in the conventional band-applying apparatuses. The band-applying apparatus
10
has fewer components than the conventional ones. Thus, the apparatus
10
is simpler in structure than the conventional band-applying apparatuses.
In the present invention, the single touch roller
20
is coupled to the support arm
22
that can freely rotate and the changeover mechanism
26
can change the inclination (rotation) of the support arm
22
. This enables the touch roller
20
to work together with both the forward driving roller
12
and the reverse driving roller
14
.
When the reverse driving roller
14
is rotated in the reverse direction, the band
15
is pulled back and tightened. It is therefore unnecessary for the touch roller
20
to drive anything else at all. The touch roller
20
can be an ordinary one that rotates freely; it need not be complex in structure.
In the embodiment of the invention, the swing arm
32
can swing as the cam
28
rotates, because the cam roller
36
contacts the cam
28
. Nonetheless, the cam roller
36
can be dispensed with. If this is the case, it suffices to set the swing arm
32
in direct abutment with the cam
28
.
Since the cam roller
36
that can freely rotate contacts the cam
28
, the cam can smoothly rotate no matter how the swing arm
32
swings. This makes the camshaft
30
rotate smoothly. The embodiment can therefore operate with no troubles.
As mentioned above, the cam support spring
38
is an expansion coil spring connected at one end to the free end
32
b
of
10
the swing arm
32
. The spring
38
need only apply a bias to the swing arm
32
, causing the swing arm to swing as the cam
28
rotates. In view of this, the spring
38
need not be limited to an expansion coil spring. Rather, it may be another type of a spring, such as a compression coil spring or a twisted spring.
In the embodiment, the support arm
22
can rotate like a seesaw and the cam
28
rotates to control the changeover mechanism
26
. Nevertheless, the support arm
22
need only push the touch roller
20
onto either the forward driving roller
12
or the reverse driving roller
14
. The changeover mechanism
26
may be replaced by any other type that the cam
28
rotates the support arm
22
to change the inclination of the support arm
22
. For example, the touch roller
20
may be rotatably coupled to the free end of a support arm that rotates around its one end. Alternatively, a drive means such as a solenoid may be used in place of the changeover mechanism
26
.
The single touch roller
20
is mounted on the free end
22
a
of the support arm
22
that can rotate like a seesaw in the embodiment of the invention. Additionally, the changeover mechanism
26
including the cam
28
changes the inclination of the support arm
22
. The force with which the touch roller
20
is pushed onto the roller
12
or
14
can be easily adjusted in the embodiment of the invention.
To be more specific, the pushing member
50
-
2
, which serves to push the touch roller
20
onto the reverse driving roller
14
, can slide in the axis of the support rod
42
. A force-adjusting spring
52
is mounted on the support rod
42
. The spring
52
applies its force to the pushing member
50
-
2
, biasing the pushing member
50
-
2
downwards. This makes it easy to vary the force that pushes the touch roller
20
onto the reverse driving roller
14
in accordance with the position of the cam
28
.
The force-adjusting spring
52
is a combination of two coil springs
52
-
1
and
52
-
2
, both loosely wound around the support rod
42
, as is illustrated in FIGS.
1
(A) and
1
(B). A pair of ring-shaped supports
54
are mounted on the support rod
42
, sandwiching the coil spring
52
-
1
. Another pair of ring-shaped supports
56
are mounted on the support rod
42
, sandwiching the coil spring
52
-
2
. Thus, force-adjusting spring
52
applies a bias to the pushing member
50
-
2
through the supports
54
and the supports
56
.
When the camshaft
30
is rotated, further rotating the cam
28
to a cam position (e) from the cam position (d), as is illustrated in FIG.
5
(B). The swing arm
32
further rotates counterclockwise against the bias of the cam support spring
38
. The support rod
42
therefore moves to a lower position than in the step of pulling back the band
15
. That is, the support rod
42
moves down for a longer distance than is necessary to bring the touch roller
20
into contact with the reverse driving roller
14
. As a result, the pushing member
50
-
2
that moves down as the rod
42
moves downwards, rotating the support arm
22
counterclockwise.
As the support rod
42
moves down, compressing the force-adjusting spring
52
(i.e., springs
52
-
1
and
52
-
2
). So compressed, the spring
52
exerts a bias on the support arm
22
, which further rotates counterclockwise. The touch roller
20
is pushed onto the reverse driving roller
14
more strongly. The band
15
is therefore clamped between the reverse driving roller
14
and the touch roller
20
, more firmly than when it is pulled back. That is, the reverse driving roller
14
attains a greater torque while the cam
28
remains at the cam position (e) than while the cam stays at the cam position (d).
Thus, the torque can be switched from one for pulling back the band
15
to one for tightening the band by changing only the position of the cam
28
. When the touch roller
20
is strongly pushed onto the reverse driving roller
14
, the roller
14
functions as a tension roller, too, tightening the band
15
. Namely, the reverse driving roller
14
functions as a reverse roller to pull back the band
15
when the touch roller
20
is lightly pushed onto the roller
14
, and as a tension roller to tighten the band
15
when the touch roller
20
is strongly pushed onto the roller
14
.
According to this invention, the reverse driving roller
14
works as both a reverse roller and a tension roller. A tension roller need not be provided exclusively for tightening the band
15
. It is not necessary to provide a touch roller for the tension roller only. This reduces the number of components, ultimately simplifying the structure of the band-applying apparatus
10
.
When the support arm
22
is rotated in one direction, the touch roller
20
is pushed onto the forward driving roller
12
, thereby feeding the band
15
forward. When the support arm
22
is rotated in the opposite direction, the touch roller
20
is pushed onto the reverse driving roller
14
, thereby pulling back the band
15
. When the support arm
22
is further rotated in the opposite direction, the touch roller
20
is strongly pushed onto the reverse driving roller
14
, thereby tightening the band
15
. Thus, it is possible to feed, pull back and tighten the band
15
, only by controlling one touch roller
20
. In other words, the band
15
can be fed, pulled back and tightened by means of a control mechanism of simple structure.
After the band
15
is tightened when the cam
28
is set at the cam position (e) as shown in FIG.
5
(B), the cam
28
is further rotated to the cam position (a) (FIG.
1
(B)) and then to the cam position (b) (FIG.
2
(B)). While the cam
28
remains at the cam position (b), the band
15
is fed forward. Thereafter, the cam
28
is rotated to the cam position (c). The cam
28
stays at the cam position (c) until the packing system starts the next packing process.
As seen from FIG.
1
(A), a band guide
58
, generally known as “band shooter,” is provided near the touch roller
20
. The band shooter
58
can be moved up and down as the touch roller
20
is moved.
The band shooter
58
has two elongated holes
62
. Two pins
60
are loosely inserted in the elongated holes
62
, respectively. Supported by the pins
60
, the band shooter
58
moves up and down as the touch roller
20
is moved, thanks to the bias it receives from a spring
64
. The spring
64
is, for example, a compression coil spring.
As FIGS.
1
(A) to
5
(A) show, no gap exists between the touch roller
20
and the band shooter
58
, whichever position the touch roller
20
takes. The distal end of the band
15
would not be clamped between the touch roller
20
and the band shooter
58
to cause any trouble. Since no gap is provided between the touch roller
20
and the band shooter
58
, the position of the band shooter
58
need not be precisely positioned with respect to the touch roller
20
. The band-applying apparatus
10
can therefore be assembled easily and assembled again after it is overhauled for maintenance.
The band shooter
58
is not limited to the one shown in FIGS.
1
(A) to
5
(A). Rather, any other type that can be incorporated in the band-applying apparatus
10
may be used instead.
In the embodiment described above, the reverse driving roller
14
is positioned above the forward driving roller
12
. Nonetheless, the forward driving roller
12
and the reverse driving roller
14
may be spaced side by side. If this is the case, the support arm
22
vertically extends and is rotated to move the touch roller
20
from the left to the right and vice versa, and the swing arm
32
vertically extends and is rotated to move the proximal end
22
b
of the support arm
22
from left to the right and vice versa.
The embodiment is designed for use in semi-automatic packing systems. Nevertheless, the present invention can be applied to a full-automatic packing system that comprises an arch shaped like and having a band way. In the full-automatic packing system, a band is fed forward along the guide way and then pulled back, whereby the band falls from the band way and is wrapped around an article to be packed.
The present invention has been described, with reference to an embodiment. The invention is not limited to the embodiment, nonetheless. Various changes and modification can be made within the scope and spirit of the present invention.
As has been described, the band-applying apparatus according to the invention has only one touch roller that works jointly with both the forward driving roller and the reverse driving roller. Since no other touch rollers need to be used, the apparatus comprises a relatively small number of components and has a simple structure.
Only one touch roller needs to be coupled to a support arm that can rotate freely, and the changeover mechanism can change the inclination of the support arm. The touch roller can therefore be pushed onto the forward driving roller and the reverse driving roller.
The reverse driving roller is driven to pull back the band or tighten the band. The touch roller need not drive anything else. Therefore, the touch roller can be an ordinary one that rotates freely.
The single touch roller is coupled to the free end of the support arm that can rotate like a seesaw. The inclination of the support arm is changed when the support arm is rotated by the changeover mechanism having a cam. Thus, if the position of the cam is changed, it is possible to adjust the force with which the touch roller is pushed onto the reverse driving roller. The touch roller can be pushed onto the reverse driving roller with either a small force or a large force. Hence, the reverse driving roller can function as both a reverse roller and a tension roller, to pull back the band and tighten the band.
Moreover, the present invention provides a band-applying method for use in a packing system. In this method, a touch roller can work together with both a forward driving roller and a reverse driving roller. If the touch roller is pushed onto the forward driving roller, a band can be fed forward. If the touch roller is lightly pushed onto the reverse driving roller, the band can be pulled back. If the touch roller is strongly pushed onto the reverse driving roller, the band can be tightened. Thus, the band can be fed, pulled back and tightened, merely by moving the touch roller between the forward driving roller and the reverse roller and controlling the force with which the touch roller is pushed onto the reverse driving roller.
Claims
- 1. A band-applying apparatus for use in a packing system, said band-applying apparatus comprising:a forward driving roller configured to rotate in a first direction to feed a band in a prescribed direction; a reverse driving roller spaced apart from the forward driving roller and configured to rotate in a second direction opposite to the first direction; a support arm configured to be rotated; a changeover mechanism for rotating the support arm to change an inclination of the support arm; and a touch roller mounted on a free end of the support arm and configured to move among a first position where the touch roller is pushed onto the forward driving roller, a second position where the touch roller is pushed onto the reverse driving roller with one of a small force and a large force, and a third position where the touch roller is spaced from both the forward driving roller and the reverse driving roller; wherein when the touch roller is pushed onto the reverse driving roller with the small force the reverse driving roller functions as a reverse roller, and when the touch roller is pushed onto the reverse driving roller with the large force the reverse driving roller functions as a tension roller.
- 2. The band-applying apparatus according to claim 1, wherein the changeover mechanism comprises a cam and rotates the support arm in accordance with positional changes of the cam.
- 3. The band-applying apparatus according to claim 2, wherein the cam is mounted on a camshaft for driving a sealing unit which is provided in the packing system, said sealing unit being provided to hold a distal end of the band, adhere ends of the band and cut the band.
- 4. A band-applying apparatus for use in a packing system, said band-applying apparatus comprising:a forward driving roller configured to rotate in a first direction to feed a band in a prescribed direction; a reverse driving roller spaced apart from the forward driving roller and configured to rotate in a second direction opposite to the first direction; a support arm configured to be rotated; a changeover mechanism for rotating the support arm to change an inclination of the support arm; and a touch roller mounted on a free end of the support arm and configured to move among a first position where the touch roller is pushed onto the forward driving roller, a second position where the touch roller is pushed onto the reverse driving roller with one of a small force and a large force, and a third position where the touch roller is spaced from both the forward driving roller and the reverse driving roller; wherein the changeover mechanism comprises: a cam mounted on a camshaft for driving a sealing unit which is provided in the packing system, said sealing unit being provided to hold a distal end of the band, adhere ends of the band and cut the band, and said cam being configured to rotate as the camshaft rotates; a swing arm which is pushed onto the cam by a cam support spring and which is configured to rotate as a position of the cam changes; and a support rod holding the support arm and configured to rotate the support arm by transmitting rotation of the swing arm to the support arm, and wherein said changeover mechanism rotates the support arm as the swing arm rotates in accordance with the position of the cam, in order to change the direction in which the support arm rotates in accordance with the position of the cam, and to push the touch roller onto one of the forward driving roller and the reverse driving roller, and change the force with which the touch roller is pushed onto the reverse driving roller, in accordance with the position of the cam.
- 5. The band-applying apparatus according to claim 4, wherein the changeover mechanism further comprises a cam roller mounted on the swing arm and configured to be pushed onto the cam by a bias of the cam support spring.
- 6. The band-applying apparatus according to claim 5, wherein the changeover mechanism further comprises first and second pushing members configured to contact a proximal end of the support arm and transmit motion of the support rod to the support arm, said first pushing member being configured to slide in an axis of the support rod, and wherein a force-adjusting spring is mounted on the support rod and biases the first pushing member, thereby to change the force with which the touch roller is pushed onto the reverse driving roller, in accordance with a displacement of the support rod with respect to the proximal end of the support arm.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-230954 |
Jul 2000 |
JP |
|
US Referenced Citations (10)
Foreign Referenced Citations (5)
Number |
Date |
Country |
1161827 |
Aug 1969 |
GB |
57-23611 |
May 1982 |
JP |
4-36928 |
Jun 1992 |
JP |
5-170217 |
Jul 1993 |
JP |
5-338615 |
Dec 1993 |
JP |