Band-applying apparatus and method for use in packing system

Information

  • Patent Grant
  • 6568158
  • Patent Number
    6,568,158
  • Date Filed
    Tuesday, July 17, 2001
    23 years ago
  • Date Issued
    Tuesday, May 27, 2003
    21 years ago
Abstract
A touch roller can be moved between three positions. In the first position, the touch roller is pressed onto a forward driving roller. In the second position, the touch roller is pressed onto a reverse driving roller with two different forces. In the third position, the touch roller is spaced from both the forward driving roller and the reverse driving roller. When the touch roller is pushed onto the reverse driving roller with a small force, the reverse driving roller pulls back a band and wraps the band around an article to be packed. When the touch roller is pushed onto the reverse driving roller with a large force, the reverse driving roller tightens the band wrapped around an article.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a band-applying apparatus for use in a packing system, which comprises a plurality of roller units, each having a driving roller and a driven roller (touch roller), and in which a band is fed, pulled back and tightened, while being clamped between the driving roller of each roller unit and the driven roller pushed onto the driving roller. The invention also relates to a band-applying method for use in a packing apparatus.




2. Description of the Prior Art




Packing systems, so-called “band-wrapping packing systems,” are known, each designed to pack an article by wrapping a band around the article and tying the ends of the band together. The band-wrapping packing system has a band-applying apparatus that comprises roller units, each including a driving roller and a driven roller. The driving roller of each roller unit feeds a band, pulls back the band, and tightens the band. The driven roller contacts the driving roller, clamping the band between it and the driving roller. The driving roller is rotated in the forward direction to feed the band reliably, while preventing the band from slipping on the driving roller. The driving roller is rotated in the reverse direction to pull the band back and tighten the same.




Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615, for example, disclose band-applying apparatuses for use in packing systems. Either apparatus has three roller units, each comprising a driving roller and a driven roller. The three roller units are designed to feed a band, pull it back and tighten it, respectively. The driving rollers of the roller units are a feed roller, a reverse roller or a tension roller. The feed roller feeds the band when it is driven in the forward direction. The reverse roller pulls back the band to wrap it around an article to be packed when it is driven in the reverse direction. The tension roller tightens the band when it is driven in the reverse direction.




Japanese Patent Application KOKOKU Publication No. 57-23611 discloses a band-applying apparatus for use in packing systems. This apparatus has two roller units, each comprising a driving roller and a driven roller. The first roller unit feeds a band and pulls it back. The second roller unit tightens the band. The driving roller (i.e., feed roller) of the first roller unit is rotated in the forward direction to feed the band and in the reverse direction to pull back the band. On the other hand, the driving roller (i.e., tension roller) of the second roller unit is rotated in the reverse direction to tighten the band. That is, the feed roller not only feeds the band, but also pulls back the band. In other words, the feed roller functions as a reverse roller, too.




Japanese Patent Application KOKOKU Publication No. 04-36928 discloses a band-applying apparatus for use in packing systems. This apparatus has two roller units, each comprising a driving roller and a driven roller. The driving roller of the first roller unit is a feed roller that rotates in the forward direction to feed the band. The driving roller of the second roller unit is a reverse roller that rotates in the reverse direction to pull back the band and tighten the same. That is, the reverse roller functions as a tension roller, too.




A driven roller (i.e., tough roller) usually comprises a roller body, a bearing such as a ball bearing, and is supported on a support member such as a support arm. A driving member such as a solenoid or a cam rotates the support member.




The band-applying apparatuses disclosed in Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615 have three rollers units, each comprising a driver roller and a driven roller. Having many components, they are complex in structure. Nevertheless, the three driving rollers (i.e. feed roller, reverse roller, and tension roller) need not be rotated in both the forward direction and the reverse direction. They need to rotate in one direction only. More specifically, the driving roller (i.e., feed roller) for feeding the band is driven in the forward direction only, and the roller (i.e., reverse roller) for pulling back the band and the roller (i.e., tension roller) for tightening the band are driven in the reverse direction only. Thus, the motor and the reduction-gear mechanism can be small and simple.




The band-applying apparatus disclosed in Japanese Patent Application KOKOKU Publication No. 57-23611 has two roller units, each comprising a driving roller and a driven roller. The driving roller (i.e., feed roller) of the first roller unit is rotated in the forward direction to feed the band and in the reverse direction to pull back the band. Thus, the feed roller functions as a reverse roller, too. The apparatus is therefore simpler than otherwise. However, the feed roller must be driven in the forward direction to feed the band and in the reverse direction to pull back the band. Inevitably, the motor and the reduction-gear mechanism are large and complex in structure. Japanese Patent Application KOKOKU Publication No. 57-23611 further discloses another band-applying apparatus in which one touch roller is attached to one end of a support arm and is pushed onto the feed roller or the tension roller by rotating the support arm. In this apparatus, the same touch roller can contact the feed roller and the tension roller. This helps to simplify the structure.




The band-applying apparatus disclosed in Japanese Patent Application KOKOKU Publication No. 04-36928 has two roller units, each comprising a driving roller and a driven roller. The reverse driving roller functions not only as a reverse roller, but also as a tension roller. Therefore, the apparatus has a simple structure. The driven roller can be driven. The reverse roller (i.e., driving roller) is driven to pull back the band, and the driven roller (i.e., touch roller) of the reverse roller is driven to tighten the band. That is, the driven roller is pushed onto the driving roller, clamping the band between it and the driving roller, when the band is pulled back and when the band is tightened. To pull back the band, the driven roller of the reverse roller is driven and the driving roller is not driven. To tighten the band, the driven roller of the reverse roller is not driven and the driving roller is driven. The driven roller is pushed to the driving roller with a greater force to tighten the band, than in the process of pulling back the band.




In this apparatus, in which the driven roller of the reverse roller is driven, the driven roller is complicated in structure. Further, one roller (i.e., reverse roller) must be driven to pull back the band, and another roller (i.e., touch roller) must be driven to tighten the band. In view of this, too, the apparatus is complex in structure.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a band-applying apparatus for use in a packing system, which comprises a small number of components and has therefore a simple structure and which has a small and simple reduction-gear mechanism. Another object of the invention is to provide a band-applying method for use in a packing system.




To achieve the first-mentioned object, there is provided a band-applying apparatus in which a single touch roller is first pushed onto a forward driving roller and then onto a reverse driving roller with two different forces.




More precisely, the touch roller is pushed onto the reverse driving roller with a small force, with a band clamped between it and the reverse driving roller, thereby to pull back the band and wrap the band around an article to be packed. Then, the touch roller is pushed onto the reverse driving roller with a large force, thereby to tighten the band wrapped around the article. Thus, the reverse driving roller functions not only as a reverse roller, but also as a tension roller.




In a band-applying method according to the present invention, a single touch roller works together with both a forward driving roller and a reverse driving roller. The touch roller is first pushed onto the forward driving roller and then onto the reverse driving roller with a small force or with a large force. Hence, the same touch roller serves to feed a band forward, pull it back and tighten it. In other words, the band can be fed, pulled back and tightened, merely by moving the touch roller between the forward driving roller and the reverse roller and controlling the force with which the touch roller is pushed onto the reverse driving roller.











BRIEF DESCRIPTION OF THE DRAWINGS




FIG.


1


(A) is a partly sectional front view of a band-applying apparatus according to the present invention, showing the touch roller remaining in the neutral position;




FIG.


1


(B) is a partly sectional left-side view of a band-applying apparatus, showing the touch roller remaining in the neutral position;




FIG.


2


(A) is a partly sectional front view of the band-applying apparatus, showing a band being fed forward;




FIG.


2


(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being fed forward;




FIG.


3


(A) is a partly sectional front view of the band-applying apparatus, which stays in the stand-by state (initial state);




FIG.


3


(B) is a partly sectional left-side view of the band-applying apparatus, which stays in the stand-by state (initial state);




FIG.


4


(A) is a partly sectional front view of the band-applying apparatus, showing a band being pulled back;




FIG.


4


(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being pulled back;




FIG.


5


(A) is a partly sectional front view of the band-applying apparatus, showing a band being tightened; and




FIG.


5


(B) is a partly sectional left-side view of the band-applying apparatus, showing the band being tightened.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




An embodiment of the present invention will be described in detail, with reference to the accompanying drawings.




As FIGS.


1


(A) and


1


(B) show, the band-applying apparatus


10


according to the invention, which is designed for use in a packing system, comprises a forward driving roller


12


and a reverse driving roller


14


. Assume that the packing system is a band-wrapping packing system. When the forward driving roller


12


is driven, a band


15


is fed, with its distal end guided in a specified direction, or toward the band-applying port. When the reverse driving roller


14


is driven, the band


15


is pulled back to wrap around the article to be packed and tightened.




As in the band-applying apparatus disclosed in, for example, Japanese Patent Application KOKAI Publication No. 05-170217, the forward driving roller


12


and the reverse driving roller


14


are formed integral with two shafts


16


and


18


, respectively, and can freely rotate. Two pulleys are mounted on the shafts


16


and


18


, respectively. Two motors (not shown) are provided, one to drive the forward driving roller


12


and the other to drive the reverse driving roller


14


. A drive belt (not shown) is wrapped around one motor and the pulley mounted on the shaft


16


. Another drive belt (not shown, either) is wrapped around the other motor and the pulley mounted on the shaft


18


.




The band-applying apparatus


10


comprising the forward driving roller


12


and the reverse driving roller


14


is similar in basic structure, basic operation and the like to the band-applying apparatuses disclosed in Japanese Patent Application KOKAI Publications Nos. 05-170217 and 05-338615, and Japanese Patent Application. KOKOKU Publication 57-23611. Neither the basic structure nor the basic operation is the essence of the present invention. Therefore, they will not be described in detail.




As seen from FIG.


1


(A), the forward driving roller


12


and the reverse driving roller


14


are spaced apart and located one above the other. More precisely, the reverse driving roller


14


is provided above the forward driving roller


12


. A touch roller


20


, which is a free-rotating driven roller, is provided. The touch roller


20


can take three positions. In the first position, it is pushed onto the forward driving roller


12


. In the second position, it is pushed onto the reverse driving roller


14


. In the third position, it is spaced from both the forward driving roller


12


and the reverse driving roller


14


.




The touch roller (i.e., driven roller)


20


is rotatably mounted on one end


22




a


, or free-end of a support arm


22


. The support arm


22


is located between the forward driving roller


12


and the reverse driving roller


14


and held, like a seesaw, on an axle


24


. As the support arm


22


rotates around the axle


24


, the touch roller


20


moves to the first position shown in FIG.


2


(A), where it is pushed onto the forward driving roller


12


, or to the second position shown in FIG.


4


(A), where it is pushed onto the reverse driving roller


14


.




In the present invention, the single touch roller


20


is a driven roller common to the forward driving roller


12


and the reverse driving roller


14


. That is, the roller


20


can work together with both driving rollers


12


and


14


.




The band-applying apparatus


10


comprises a changeover mechanism


26


coupled to the other end, or proximal end


22




b


of the support arm


22


. The changeover mechanism


26


rotates the support arm


22


, thereby to move the touch roller


20


between the first position and the second position.




As can be understood from FIGS.


1


(A) and


1


(B), the changeover mechanism


26


has a cam


28


that can be rotated. The cam


28


is mounted on a camshaft


30


of the sealing unit (not shown) incorporated in the packing system. The sealing unit is designed to hold the distal end of the band


15


, adhere the ends of the band together, and cut the band. The cam


28


is rotated as the camshaft


30


rotates. Thus, as the sealing unit operates, the cam


28


rotates, rotating the support arm


22


and moving the touch roller


20


between the first position and the second position. As a result of this, the band


15


is fed, pulled back and tightened, both easily and reliably. No other components than the camshaft


30


are necessary for rotating the cam


28


. A swing arm


32


is supported at one end


32




a


by a pivotal pin


34


and provided below the cam


28


. As the cam


28


rotates, the swing arm


32


is rotated around the pivotal pin


34


.




As FIG.


1


(B) shows, the swing arm


32


has a cam roller


36


, which is located to contact the cam


28


. A cam support spring


38


biases the swing arm


32


toward the cam


28


. The swing arm


32


is reliably rotated as the cam


28


rotates in contact with the cam roller


36


.




The cam support spring


38


is, for example, an expansion coil spring that is connected at one end to the free end


32




b


of the swing arm


32


and at the other end to an engagement strip


40


. Note that the strip


40


is held in position above the free end


32




b


of the swing arm


32


. The cam support spring


38


keeps biasing the cam roller


36


onto the cam


28


. Hence, the swing arm


32


can rotate, following the change in the position of the cam


28


, as seen from FIGS.


1


(B),


2


(B) and


4


(B).




As illustrated in FIGS.


1


(A) and


1


(B), the changeover mechanism


26


has a support rod


42


, a coupler


44


, a bolt


46


, and a pair of pushing members


50


-


1


and


50


-


2


. The support rod


42


is provided to transmit the rotation of the swing arm


32


to the proximal end


22




b


of the support arm


22


. The coupler


44


and a bolt


46


couple one end of the support rod


42


to the swing arm


32


. The support rod


42


is loosely inserted in the through hole made in the proximal end


22




b


of the support arm


22


. The pushing members


50


-


1


and


50


-


2


, which can contact the proximal end


22




b


, are mounted on the support rod


42


, positioned below and above the proximal end


22




b


, respectively. Thus, the pushing members


50


-


1


and


50


-


2


can transmit the motion of the support rod


42


to the proximal end


22




b


of the support arm


22


. It should be noted that the motion of the support rod


42


follows the rotation of the swing arm


32


.




In the embodiment of the invention, the pushing member


50


-


1


, which is located below the proximal end


22




b


of the support arm


22


, serves to push the touch roller


20


onto the forward driving roller


12


. On the other hand, the pushing member


50


-


2


, which is located above the proximal end


22




b


, serves to push the touch roller


20


onto the reverse driving roller


14


.




When the swing arm


32


rotates as the cam


28


is rotated, the changeover mechanism


26


moves the support rod


42


up and down, rotating the support arm


22


. Thus rotated, the support arm


22


pushes the touch roller


20


onto either the forward driving roller


12


(see FIG.


2


(A)) or the reverse driving roller


14


(see FIG.


4


(A) or


5


(A)).




The cam


28


may hold the touch roller


20


in the third position, instead of the first position where the roller


20


contacts the forward driving roller


12


or the second position where the roller


20


contacts the reverse driving roller


14


. In the third position, the touch roller


20


contacts neither the forward driving roller


12


nor the reverse driving roller


14


, as is illustrated in FIGS.


1


(A) and


3


(A).




How the band-applying apparatus


10


operates will be explained below.




In the initial state, the band-applying apparatus


10


feeds a length of the band


15


. Then, the band-applying apparatus


10


pulls the band


15


back to wrap around an article to be packed and tightens the band. Thereafter, the apparatus


10


takes the initial state again, to feed a length of the band


15


. The packing process therefore consists of three steps of feeding a band, pulling back the band, and tightening the band.




The step of feeding the band


15


will be first described. After the band


15


previously fed and wrapped around the article has been tightened, the camshaft


30


of the sealing unit is rotated. The cam


28


is thereby rotated, rotating the swing arm


32


and moves the touch roller


20


to the third position, or the neutral position. In the neutral position, the cam


28


takes a cam position (a) (FIG.


1


(B)). The cam


28


further rotates and takes a cam position (b) (FIG.


2


(B)). Then, the swing arm


32


is rotated with its free end


32




b


rising, due to the bias of the cam support spring


38


. The pushing member


50


-


1


pushes up the free end


22




b


of the support arm


22


. The support arm


22


is thereby rotated clockwise around the axle


24


. As the support arm


22


is so rotated, the touch roller


20


moves down to the first position and is pushed onto the forward driving roller


12


.




The forward driving roller


12


is rotated in the forward direction, while the touch roller


20


remains pushed onto it. The band


15


is thereby fed forward for a length equal to the distance the circumference of the roller


12


moves. At this time, the cam


28


takes a cam position (c) shown in FIG.


3


(B) since the camshaft


30


has rotated. Thus, the touch roller


20


takes its neutral position. The band-applying apparatus


10


assumes the standby state and is made ready to perform the next step of packing the article.




While the apparatus


10


stays in the stand-by state (i.e., cam position (c)), the band


15


is wrapped around the article if it is, for example, a semi-automatic one. Thereafter, when the distal end of the band


15


is detected in the band-applying port (not shown), the camshaft


30


is rotated, rotating the cam


28


toward a cam position (d) shown in FIG.


4


(B). When the cam


28


starts rotating toward the cam position (d), the band-applying apparatus


10


is actuated.




When the cam


28


reaches the cam position (d), the swing arm


32


rotates against the bias of the cam support spring


38


, with its free end


32




b


moving downwards as is illustrated in FIG.


4


(B).




The support rod


42


coupled to the free end


32




b


of the swing arm


32


is therefore pulled down. The pushing member


50


-


2


mounted on the support rod


42


pushes the proximal end


22




b


of the support arm


22


. The support arm


22


is rotated counterclockwise. Coupled to the distal end


22




a


of the support arm


22


, the touch roller


20


is moved upwards until it is pushed onto the reverse driving roller


14


.




Now that the touch roller


20


contacts the reverse driving roller


14


, the band


15


clamped between the touch roller


20


and the reverse driving roller


14


is pulled back. Since that part of the band


15


fed forward is longer than is necessary to wrap the article tightly, the band is pulled back for a distance equal to the length of the excessive part of band fed forward. Hence, the band


15


wrapped around the article is no longer loose.




As indicated above, the single touch roller


20


is a driven roller common to the forward driving roller


12


and the reverse driving roller


14


. Two touch rollers are not necessary for the rollers


12


and


14


, respectively, as in the conventional band-applying apparatuses. The band-applying apparatus


10


has fewer components than the conventional ones. Thus, the apparatus


10


is simpler in structure than the conventional band-applying apparatuses.




In the present invention, the single touch roller


20


is coupled to the support arm


22


that can freely rotate and the changeover mechanism


26


can change the inclination (rotation) of the support arm


22


. This enables the touch roller


20


to work together with both the forward driving roller


12


and the reverse driving roller


14


.




When the reverse driving roller


14


is rotated in the reverse direction, the band


15


is pulled back and tightened. It is therefore unnecessary for the touch roller


20


to drive anything else at all. The touch roller


20


can be an ordinary one that rotates freely; it need not be complex in structure.




In the embodiment of the invention, the swing arm


32


can swing as the cam


28


rotates, because the cam roller


36


contacts the cam


28


. Nonetheless, the cam roller


36


can be dispensed with. If this is the case, it suffices to set the swing arm


32


in direct abutment with the cam


28


.




Since the cam roller


36


that can freely rotate contacts the cam


28


, the cam can smoothly rotate no matter how the swing arm


32


swings. This makes the camshaft


30


rotate smoothly. The embodiment can therefore operate with no troubles.




As mentioned above, the cam support spring


38


is an expansion coil spring connected at one end to the free end


32




b


of


10


the swing arm


32


. The spring


38


need only apply a bias to the swing arm


32


, causing the swing arm to swing as the cam


28


rotates. In view of this, the spring


38


need not be limited to an expansion coil spring. Rather, it may be another type of a spring, such as a compression coil spring or a twisted spring.




In the embodiment, the support arm


22


can rotate like a seesaw and the cam


28


rotates to control the changeover mechanism


26


. Nevertheless, the support arm


22


need only push the touch roller


20


onto either the forward driving roller


12


or the reverse driving roller


14


. The changeover mechanism


26


may be replaced by any other type that the cam


28


rotates the support arm


22


to change the inclination of the support arm


22


. For example, the touch roller


20


may be rotatably coupled to the free end of a support arm that rotates around its one end. Alternatively, a drive means such as a solenoid may be used in place of the changeover mechanism


26


.




The single touch roller


20


is mounted on the free end


22




a


of the support arm


22


that can rotate like a seesaw in the embodiment of the invention. Additionally, the changeover mechanism


26


including the cam


28


changes the inclination of the support arm


22


. The force with which the touch roller


20


is pushed onto the roller


12


or


14


can be easily adjusted in the embodiment of the invention.




To be more specific, the pushing member


50


-


2


, which serves to push the touch roller


20


onto the reverse driving roller


14


, can slide in the axis of the support rod


42


. A force-adjusting spring


52


is mounted on the support rod


42


. The spring


52


applies its force to the pushing member


50


-


2


, biasing the pushing member


50


-


2


downwards. This makes it easy to vary the force that pushes the touch roller


20


onto the reverse driving roller


14


in accordance with the position of the cam


28


.




The force-adjusting spring


52


is a combination of two coil springs


52


-


1


and


52


-


2


, both loosely wound around the support rod


42


, as is illustrated in FIGS.


1


(A) and


1


(B). A pair of ring-shaped supports


54


are mounted on the support rod


42


, sandwiching the coil spring


52


-


1


. Another pair of ring-shaped supports


56


are mounted on the support rod


42


, sandwiching the coil spring


52


-


2


. Thus, force-adjusting spring


52


applies a bias to the pushing member


50


-


2


through the supports


54


and the supports


56


.




When the camshaft


30


is rotated, further rotating the cam


28


to a cam position (e) from the cam position (d), as is illustrated in FIG.


5


(B). The swing arm


32


further rotates counterclockwise against the bias of the cam support spring


38


. The support rod


42


therefore moves to a lower position than in the step of pulling back the band


15


. That is, the support rod


42


moves down for a longer distance than is necessary to bring the touch roller


20


into contact with the reverse driving roller


14


. As a result, the pushing member


50


-


2


that moves down as the rod


42


moves downwards, rotating the support arm


22


counterclockwise.




As the support rod


42


moves down, compressing the force-adjusting spring


52


(i.e., springs


52


-


1


and


52


-


2


). So compressed, the spring


52


exerts a bias on the support arm


22


, which further rotates counterclockwise. The touch roller


20


is pushed onto the reverse driving roller


14


more strongly. The band


15


is therefore clamped between the reverse driving roller


14


and the touch roller


20


, more firmly than when it is pulled back. That is, the reverse driving roller


14


attains a greater torque while the cam


28


remains at the cam position (e) than while the cam stays at the cam position (d).




Thus, the torque can be switched from one for pulling back the band


15


to one for tightening the band by changing only the position of the cam


28


. When the touch roller


20


is strongly pushed onto the reverse driving roller


14


, the roller


14


functions as a tension roller, too, tightening the band


15


. Namely, the reverse driving roller


14


functions as a reverse roller to pull back the band


15


when the touch roller


20


is lightly pushed onto the roller


14


, and as a tension roller to tighten the band


15


when the touch roller


20


is strongly pushed onto the roller


14


.




According to this invention, the reverse driving roller


14


works as both a reverse roller and a tension roller. A tension roller need not be provided exclusively for tightening the band


15


. It is not necessary to provide a touch roller for the tension roller only. This reduces the number of components, ultimately simplifying the structure of the band-applying apparatus


10


.




When the support arm


22


is rotated in one direction, the touch roller


20


is pushed onto the forward driving roller


12


, thereby feeding the band


15


forward. When the support arm


22


is rotated in the opposite direction, the touch roller


20


is pushed onto the reverse driving roller


14


, thereby pulling back the band


15


. When the support arm


22


is further rotated in the opposite direction, the touch roller


20


is strongly pushed onto the reverse driving roller


14


, thereby tightening the band


15


. Thus, it is possible to feed, pull back and tighten the band


15


, only by controlling one touch roller


20


. In other words, the band


15


can be fed, pulled back and tightened by means of a control mechanism of simple structure.




After the band


15


is tightened when the cam


28


is set at the cam position (e) as shown in FIG.


5


(B), the cam


28


is further rotated to the cam position (a) (FIG.


1


(B)) and then to the cam position (b) (FIG.


2


(B)). While the cam


28


remains at the cam position (b), the band


15


is fed forward. Thereafter, the cam


28


is rotated to the cam position (c). The cam


28


stays at the cam position (c) until the packing system starts the next packing process.




As seen from FIG.


1


(A), a band guide


58


, generally known as “band shooter,” is provided near the touch roller


20


. The band shooter


58


can be moved up and down as the touch roller


20


is moved.




The band shooter


58


has two elongated holes


62


. Two pins


60


are loosely inserted in the elongated holes


62


, respectively. Supported by the pins


60


, the band shooter


58


moves up and down as the touch roller


20


is moved, thanks to the bias it receives from a spring


64


. The spring


64


is, for example, a compression coil spring.




As FIGS.


1


(A) to


5


(A) show, no gap exists between the touch roller


20


and the band shooter


58


, whichever position the touch roller


20


takes. The distal end of the band


15


would not be clamped between the touch roller


20


and the band shooter


58


to cause any trouble. Since no gap is provided between the touch roller


20


and the band shooter


58


, the position of the band shooter


58


need not be precisely positioned with respect to the touch roller


20


. The band-applying apparatus


10


can therefore be assembled easily and assembled again after it is overhauled for maintenance.




The band shooter


58


is not limited to the one shown in FIGS.


1


(A) to


5


(A). Rather, any other type that can be incorporated in the band-applying apparatus


10


may be used instead.




In the embodiment described above, the reverse driving roller


14


is positioned above the forward driving roller


12


. Nonetheless, the forward driving roller


12


and the reverse driving roller


14


may be spaced side by side. If this is the case, the support arm


22


vertically extends and is rotated to move the touch roller


20


from the left to the right and vice versa, and the swing arm


32


vertically extends and is rotated to move the proximal end


22




b


of the support arm


22


from left to the right and vice versa.




The embodiment is designed for use in semi-automatic packing systems. Nevertheless, the present invention can be applied to a full-automatic packing system that comprises an arch shaped like and having a band way. In the full-automatic packing system, a band is fed forward along the guide way and then pulled back, whereby the band falls from the band way and is wrapped around an article to be packed.




The present invention has been described, with reference to an embodiment. The invention is not limited to the embodiment, nonetheless. Various changes and modification can be made within the scope and spirit of the present invention.




As has been described, the band-applying apparatus according to the invention has only one touch roller that works jointly with both the forward driving roller and the reverse driving roller. Since no other touch rollers need to be used, the apparatus comprises a relatively small number of components and has a simple structure.




Only one touch roller needs to be coupled to a support arm that can rotate freely, and the changeover mechanism can change the inclination of the support arm. The touch roller can therefore be pushed onto the forward driving roller and the reverse driving roller.




The reverse driving roller is driven to pull back the band or tighten the band. The touch roller need not drive anything else. Therefore, the touch roller can be an ordinary one that rotates freely.




The single touch roller is coupled to the free end of the support arm that can rotate like a seesaw. The inclination of the support arm is changed when the support arm is rotated by the changeover mechanism having a cam. Thus, if the position of the cam is changed, it is possible to adjust the force with which the touch roller is pushed onto the reverse driving roller. The touch roller can be pushed onto the reverse driving roller with either a small force or a large force. Hence, the reverse driving roller can function as both a reverse roller and a tension roller, to pull back the band and tighten the band.




Moreover, the present invention provides a band-applying method for use in a packing system. In this method, a touch roller can work together with both a forward driving roller and a reverse driving roller. If the touch roller is pushed onto the forward driving roller, a band can be fed forward. If the touch roller is lightly pushed onto the reverse driving roller, the band can be pulled back. If the touch roller is strongly pushed onto the reverse driving roller, the band can be tightened. Thus, the band can be fed, pulled back and tightened, merely by moving the touch roller between the forward driving roller and the reverse roller and controlling the force with which the touch roller is pushed onto the reverse driving roller.



Claims
  • 1. A band-applying apparatus for use in a packing system, said band-applying apparatus comprising:a forward driving roller configured to rotate in a first direction to feed a band in a prescribed direction; a reverse driving roller spaced apart from the forward driving roller and configured to rotate in a second direction opposite to the first direction; a support arm configured to be rotated; a changeover mechanism for rotating the support arm to change an inclination of the support arm; and a touch roller mounted on a free end of the support arm and configured to move among a first position where the touch roller is pushed onto the forward driving roller, a second position where the touch roller is pushed onto the reverse driving roller with one of a small force and a large force, and a third position where the touch roller is spaced from both the forward driving roller and the reverse driving roller; wherein when the touch roller is pushed onto the reverse driving roller with the small force the reverse driving roller functions as a reverse roller, and when the touch roller is pushed onto the reverse driving roller with the large force the reverse driving roller functions as a tension roller.
  • 2. The band-applying apparatus according to claim 1, wherein the changeover mechanism comprises a cam and rotates the support arm in accordance with positional changes of the cam.
  • 3. The band-applying apparatus according to claim 2, wherein the cam is mounted on a camshaft for driving a sealing unit which is provided in the packing system, said sealing unit being provided to hold a distal end of the band, adhere ends of the band and cut the band.
  • 4. A band-applying apparatus for use in a packing system, said band-applying apparatus comprising:a forward driving roller configured to rotate in a first direction to feed a band in a prescribed direction; a reverse driving roller spaced apart from the forward driving roller and configured to rotate in a second direction opposite to the first direction; a support arm configured to be rotated; a changeover mechanism for rotating the support arm to change an inclination of the support arm; and a touch roller mounted on a free end of the support arm and configured to move among a first position where the touch roller is pushed onto the forward driving roller, a second position where the touch roller is pushed onto the reverse driving roller with one of a small force and a large force, and a third position where the touch roller is spaced from both the forward driving roller and the reverse driving roller; wherein the changeover mechanism comprises: a cam mounted on a camshaft for driving a sealing unit which is provided in the packing system, said sealing unit being provided to hold a distal end of the band, adhere ends of the band and cut the band, and said cam being configured to rotate as the camshaft rotates; a swing arm which is pushed onto the cam by a cam support spring and which is configured to rotate as a position of the cam changes; and a support rod holding the support arm and configured to rotate the support arm by transmitting rotation of the swing arm to the support arm, and wherein said changeover mechanism rotates the support arm as the swing arm rotates in accordance with the position of the cam, in order to change the direction in which the support arm rotates in accordance with the position of the cam, and to push the touch roller onto one of the forward driving roller and the reverse driving roller, and change the force with which the touch roller is pushed onto the reverse driving roller, in accordance with the position of the cam.
  • 5. The band-applying apparatus according to claim 4, wherein the changeover mechanism further comprises a cam roller mounted on the swing arm and configured to be pushed onto the cam by a bias of the cam support spring.
  • 6. The band-applying apparatus according to claim 5, wherein the changeover mechanism further comprises first and second pushing members configured to contact a proximal end of the support arm and transmit motion of the support rod to the support arm, said first pushing member being configured to slide in an axis of the support rod, and wherein a force-adjusting spring is mounted on the support rod and biases the first pushing member, thereby to change the force with which the touch roller is pushed onto the reverse driving roller, in accordance with a displacement of the support rod with respect to the proximal end of the support arm.
Priority Claims (1)
Number Date Country Kind
2000-230954 Jul 2000 JP
US Referenced Citations (10)
Number Name Date Kind
3269300 Billett et al. Aug 1966 A
3847071 Goodley Nov 1974 A
3863557 Takahashi Feb 1975 A
4383881 Sakaki May 1983 A
4559767 Takami Dec 1985 A
4625500 Huber Dec 1986 A
5155982 Boek et al. Oct 1992 A
5170612 Sumino Dec 1992 A
5459977 Haberstroh Oct 1995 A
6041698 Chin-Chang et al. Mar 2000 A
Foreign Referenced Citations (5)
Number Date Country
1161827 Aug 1969 GB
57-23611 May 1982 JP
4-36928 Jun 1992 JP
5-170217 Jul 1993 JP
5-338615 Dec 1993 JP