Banding machine

Information

  • Patent Grant
  • 6363689
  • Patent Number
    6,363,689
  • Date Filed
    Wednesday, January 26, 2000
    25 years ago
  • Date Issued
    Tuesday, April 2, 2002
    22 years ago
Abstract
Method and apparatus for tying bundles with baleband made of paper pulp fibers and water-soluble adhesive. The machine is positioned transverse to a conveyor upon which bundles are moved into position for tying. The machine includes a track for guiding the baleband around the bundle, applying water to the forward end of the baleband, clamping the forward end of the bale band, tightening the baleband around the bundle, pressing the forward end against an overlapped portion of the baleband while heating the end of the baleband to seal the ends together, pressing the ends together and cutting the overlapped portion of the baleband and releasing the bundle for unloading from the conveyor.
Description




CROSS REFERENCE TO RELATED APPLICATIONS




Not Applicable.




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable.




REFERENCE TO A MICROFICHE APPENDIX




Not Applicable.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to apparatus for packaging bales of material and particularly to packaging bales of cellulose pulp utilizing a repulpable baleband.




2. Description of Related Art




A wide variety of banding machines are known to the prior art. Many of these machines employ a metal wire or band as a securing element. The wires or band must be removed before pulping of the cellulose pulp bale. A machine that employs a repulpable cellulose baleband is disclosed in U.S. Pat. No. 5,560,180. Improvements in this technology are needed to provide greater precision, speed and economy in the bale banding process.




BRIEF SUMMARY OF THE INVENTION




In one aspect of the present invention there is provided a banding machine for cooperation with and between an upstream and a downstream horizontal conveyor upon which loose bales of material are moved to be wrapped into tight bales including a support frame locatable transversely with respect to a longitudinal direction of the conveyors and between the conveyors, the banding machine having an arched track with spaced vertical and horizontal members for guiding a band transversely and completely around a loose bale disposed within the arched track. The banding machine includes a sealing station adjacent one vertical member and has an automatic means for selectively gripping a forward end of a band. The sealing station has a reversible drive wheel for driving a band forward through the track with an overlap of a band located adjacent one vertical member and for applying reverse force to tighten a band around a bale after actuation of the automatic means for selectively gripping. The sealing station also has means for connecting overlapped end portions of the band after tightening the band about a bale and means for cutting the band as overlapped end portions are connected. The means for connecting including means for applying heat to an inner surface of the band adjacent a portion thereof, means for clamping a forward end portion and another end portion of a band adjacent the forward end portion thereof to secure the band together by adhesive contained in the band.




In other aspects of the invention the reversible drive wheel is located adjacent an inner surface of the band, a movable surface located adjacent an outer surface of the band, the movable surface being selectively movable toward and away from the drive wheel to grip and release a band. The means for connecting includes means for clamping overlapped end portions of a band, the clamping means including a plate located outwardly of a band encircling a bale and an automatic pressing head disposed inwardly of a band generally opposite to the plate, the sealing station having a horizontal exit slot for a band between the plate and the pressing head opening toward a downstream movement of a bale from the machine by one conveyor causes a band encircling a bale to move out through the exit slot. Also included is means for applying water to a portion of a band, the water cooperating with the adhesive in a band for securing the two portions of a band together. The means for applying heat includes a movable heater element selectively positioned between a forward end portion and another end portion of a band. The means for clamping pushes the portions of a band together with the heater element from between the portions before the means for cutting is operated.




In other aspects of the present invention there is provided a method for tying a bundle of material, which includes the steps of: A. encircling a bundle of material with a length of flat band wherein the length has a pre-moistened leading end portion and a trailing end portion partially enclosed in a movable sealing head station and the remaining central portion of the length is partially enclosed in an arched track located concentrically outside the bundle of material; B. clamping the leading end portion to restrain rearward movement of the band while pulling the trailing end portion of the band to concentrically collapse the band from the arched track and tightly encircle the bundle with the trailing end portion of the band overlapping a leading end portion; C. clamping the trailing end portion to prevent loss of tension in the band; D. moving a heated member in between the leading and trailing portions of the band with a press to aid in heat transfer from said member to the leading and trailing portions of the band; E. removing press clamp and retracting heated member from the leading and trailing portions of the band together to form a seal with a hardened flat press that, enroute to perform the act of sealing, shears the trailing portion of the band against a hardened shear edge. The bundle of material is cellulose pulp and the band is of repulpable paper fibers and contains an adhesive that is water-soluble.




Further aspects of the present invention include a banding apparatus for cooperation with and between an upstream and a downstream horizontal conveyor upon which loose bales of material are moved to be wrapped by said apparatus into tight bales comprising a support frame adapted and arranged to be disposed to a longitudinal direction of and between an upstream and a downstream conveyor, a banding machine mounted on the platform, a supply of a stiff flat band of repulpable paper fibers held together with water-soluble adhesive having inner and outer surfaces, the banding machine including an arched track having spaced vertical and horizontal members for guiding the band transversely and completely around a loose bale disposable within the arched track, sealing means adjacent one vertical member for connecting the band to itself. The sealing means includes automatic means for selectively gripping the forward end portion of the band after passing completely through the arched track, the sealing means including a reversible drive wheel for driving the band forward through the track with an overlap of the band adjacent one vertical member and for applying reverse force on the band to tighten the band around a bale after actuation of the automatic means, means for applying water to the forward end portion of the band included and also means for clamping the forward end portion and another portion of the band overlapped therewith after tightening thereof, together with the adhesive being located in the portions and the clamping means including means for cutting the band as the portions are tightly secured by the adhesive. The sealing means includes a heater element for heating at least one portion of the band. The track includes a support member, and movable covering means over support member for removably securing the band to the support member. There is also lifting means for selectively moving the sealing means vertically. The sealing means includes control means for moving the heater element to a position between the portions of the band adjacent the front end portion where water was applied, the heater means heating the wetted adhesive, and said sealing means removing the heater element from between the portions of the band before the means for clamping secures the forward end portion to the another portion. The control means includes means for removing the heater element from between the portions of the band before the means for cutting cuts the band.




The means for clamping the band includes a plate located adjacent the outer surface of the band and an automatic pressing head adjacent the inner surface of the band, the sealing means has a horizontal exit slot for the band about a bale in downstream direction of movement of a bale from the track whereby movement of a bale by the downstream conveyor causes the band encircling a bale to remove out through the exit slot. The means for gripping includes a selectively operable brake member for selectively securing the forward end portion of the band between the brake member and the plate and also includes a second selectively operable brake member for selectively securing another portion between the second brake member and the plate. The reversible drive wheel is located adjacent an inner surface of the band, an engaging surface is located opposite to the drive wheel adjacent the outer surface of the band, the engaging surface being automatically movable toward and away from each other to grip and release the band.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING




The novel features which are believed to be characteristic of this invention are set forth with particularity in the appended claims. The invention itself, however, both as to its organization and method of operation, together with further objects and advantages thereof, may best be understood by reference to the following description taken in connection with the accompanying drawings, in which:





FIG. 1

is a perspective view of the banding machine in accord with the present invention positioned transverse a bale-carrying conveyor system;





FIG. 2

is another perspective view of the banding machine of

FIG. 1

;





FIG. 3

is a partial detail view of the dispensing station portion of the banding machine of

FIGS. 1-2

;





FIG. 4

is another partial detail view of the dispensing station of

FIG. 3

;





FIG. 5

is a perspective of the sealing head of the dispenser station of

FIGS. 3-4

shown in the down position;





FIG. 6

is a partial illustration of the sealing head of

FIG. 5

shown in the raised position;





FIG. 7

is a side elevation pictorial view of a portion of the sealing head of

FIGS. 5-6

;





FIG. 8

is a side elevation illustration of the feed system of the banding machine of

FIGS. 1-2

;





FIG. 9

is a side elevation of the track assembly of the banding machine of

FIGS. 1-2

;





FIG. 10

is a cross-sectional diagram of the upper portion of track assembly of

FIG. 9

;





FIG. 11

is a partial side elevation view of the upper portion of the track assembly of

FIG. 10

;





FIG. 12

is a pictorial view of the front panel electrical controls of the banding machine of

FIGS. 1-2

; and





FIG. 13

is a block diagram showing the electronic controller of the banding machine.











DETAILED DESCRIPTION OF THE INVENTION INTRODUCTION




The present invention is a baling system that was developed as a means to secure pulp bales with a non-contaminating repulpable baleband, thereby eliminating the need for steel wires and the resultant problems associated with them. The baleband is a strong, fully repulpable product that does not need to be separated from the pulp bales before re-pulping.




The system utilizes a series of hydraulic motors and cylinders, pneumatic actuators and electronically controlled valves to load, feed, band and seal baleband around standard bales of pulp. All machine operations are controlled by a programmable logic controller (PLC). In addition to actual machine functions, the computer interfaces with the host mill's conveyor system to assure uninterrupted progression of product to the banding unit.




The system consists of two major units machinery:




The Unwind unit stores and controls a coil of a baleband preferably for 8 hours of continuous operation and may be about 20,000 feet in length.




A hydraulic motor rotates the coil of band at a rate determined by its diameter at any given time. An angle transducer on the station allows the PLC to compute the proper number of coil revolutions needed to maintain an adequate supply of baleband in the dispenser.




The dispenser unit is composed of three parts. First, a load system provides a ready supply of unwound baleband in a temporary storage assembly known as the loop storage magazine. The load system includes the magazine to which is provided baleband via a load motor that engages the baleband through a pneumatic nip cylinder. The baleband in the loop storage magazine at any given time is at least enough to circle the package twice. Second, a feed system pulls the baleband from the loop storage magazine and directs it into a feed track segment via a reversible feed motor that engages the baleband with a second nip cylinder. Third, a dispenser head system receives the baleband from the feed system and controls all sealing and cutting functions.




The basic operation of the system is as follows. Beginning in manual operation, a baleband is loaded from the unwind system and into the load motor nip and from there to the loop storage magazine. The front edge of the baleband is fed to the feed motor nip. When the system is now placed in automatic, the unwind station will provide additional baleband to the load motor nip where tension is maintained by the load motor. With additional baleband provided by the unwind station, the feed motor begins turning in the forward direction pulling baleband through the feed motor nip. An optical encoder monitors feed motor rotation and direction. The baleband is then pushed into the dispenser head via a baleband pathway and from there to a generally rectangular track assembly. The package rests on the dispenser head and is surrounded by the track assembly. The forward portion of the baleband is wetted by a water injector positioned on the track assembly.




The forward portion of the baleband is pushed through the track assembly by the feed motor to the opposite side of the dispenser head and positioned above the trailing portion of the baleband. A rear brake engages the forward portion of the baleband and holds it stationary.




At this time, the feed motor is reversed causing the baleband to be pulled out of the track assembly and positioned around the package until the feed motor stalls from tension. The optical encoder measures both the rate and amount of pullback. During pullback the dispenser head is raised to the bottom of the bale and a horizontally movable heater is placed between the two sections of baleband and upon reaching the aforementioned tension a front brake is applied to the trailing portion of the band to maintain the tension during the cutting and sealing process. The main press is applied lightly to clamp the heater between the two portions of the band to facilitate heat transfer and then released. The heater is moved back to its initial position and clear of the bands. The main press is applied again under high pressure to shear the trailing edge of the band against a shear edge in its traverse across the span in which the heater previously occupied and to clamp the now hot and tacky leading and trailing edges of the band together to make a joint. The resulting joint has no trailing edge on the outside that can be peeled off due to the dual cutting and sealing duties of the main press. The front and rear brakes


38


and


40


are released, the package is moved forward on the conveyors sliding the band out of the dispenser head and the dispenser head is lowered to home position for a system reload.




SYSTEM CONSTRUCTION




With respect now to the drawings, the banding machine according to the present invention is depicted generally at


10


in

FIGS. 1 and 2

. The unwind station is designated generally at


11


and is physically distinct from the dispenser system generally at


12


. A conveyor system shown at


13


is not part of the present invention but is supplied by the host mill in which machine


10


is used.




Load system


14


includes loop storage magazine


14


′ and receives baleband


58


from unwind station


11


and provides it to feed system


15


. Dispenser head


16


is shown only generally as are air distribution panel


17


and hydraulic system


17


′ and the electric control panel


18


and enclosure


19


. The track assembly


20


receives pulp bales therein from bale handling apparatus


21


. The dispenser station


12


and unwind station


11


are each mobile via a frame


22


that rides on rollers


23


. More detail of the dispenser station


12


is given in FIG.


3


. Feed system


15


receives baleband (not shown) via feed track segment


24


where it is grasped and pulled by nip cylinder


25


and feed motor engaging wheel


26


driven by hydraulic motor


27


. Baleband is provided to dispenser head


16


, which includes a main head lift cylinder


28


for moving the dispenser/sealing head


16


upwardly during pullback of the baleband. Baleband path block


29


is movable horizontally via cylinder


30


into a space (not shown) to provide for proper guidance of the baleband through the head


16


and into the track assembly


20


. When block


29


is retracted outwardly as shown, a thermoelectric heater tongue


31


can be moved horizontally to a position between forward and trailing ends of the baleband via cylinder


32


. Heater tongue


31


is heated to approximately 600 degrees F. for baleband sealing. Front brake cylinder


33


and joint head press cylinders


34


and


35


are also shown. Shock absorber


36


controls downward movement of head


16


via lift cylinder


28


. A safety cover for tongue


31


is not shown.




Front brake


38


is movable by front brake cylinder


33


and rear brake


40


is movable via cylinder


39


. Guides


38


′ and


40


′ provide for proper movement of the respective brakes


38


and


40


. Cutter


41


provides a shear force cutting edge for baleband


58


that has been moved through path


43


when joint press head


42


is moved upwardly by hydraulic secondary press cylinder


35


as will be discussed hereinbelow. Frame plates


47


are slideably engaged by head plate


46


that is movable vertically by main lift assembly


28


. Path plate


45


has path


43


machined therein and rests on shock absorber


36


and main lift assembly


28


. Baleband exit slot


48


is formed between frame members


45


,


47


and bale contact head


44


which is attached to movable frame member


46


via bolts


50


. Joint press head operating space


49


exists between press head


42


and beveled anvil plate


44


. The space


49


is also the space in which baleband path block


29


and heater tongue


31


operate as will be discussed more detail hereinbelow.





FIGS. 5 and 6

provide additional detail of part of the dispenser head


16


shown movable upwardly and downwardly as indicated by arrows


51


,


57


. Baleband block


29


is comprised of plates


54


,


56


movable by cylinder


53


mounted to head back plate


52


via bracket


55


and bracket


55


′. The baleband exit slot


48


provides exit space for the sealed baleband


58


in the direction of arrow


51


′ when head assembly


46


is moved upward vertically arrow


51


to clear back plate


52


as shown in FIG.


5


. In

FIG. 5

, head assembly


46


is down (arrow


57


) showing closed exit slot


48


which functions as part of baleband path


43


through the dispenser head


16


.





FIG. 7

illustrates in pictorial form the relative position of some of the major components of the head


16


. Baleband


58


is sent into head


16


via baleband path


43


from feed system


15


. Baleband block


54


provides guidance for the baleband


58


as it crosses over joint head press


42


in operating space


49


. The baleband


58


is directed over front brake


38


having engaging teeth


61


and into track assembly


20


. The baleband is returned from track assembly


20


and over rear brake


40


having engaging teeth


60


. Feed motor


27


is then stopped in response to encoder


67


(

FIG. 8

) to place leading edge portion


59


of baleband


58


over joint press head


42


. At this time, the rear brake


40


moves upwardly to engage the baleband


58


against anvil head plate


44


. Block


29


is retracted after loading (the same time rear brake


40


is activated). Feed motor


27


is then reversed in direction to pull the baleband backwards through path


43


causing it to be pulled out of track assembly


20


. Motor


27


is controlled to limit the pullback force to that which is expected for a standard package. (Excessive pullback, detected as a function of length by encoder


62


is indicative of a malfunction such as baleband breakage.) Once pullback is complete, front brake


38


is moved upward to engage the baleband


58


between teeth


61


and anvil head


44


. The heater tongue


31


is moved into space


49


into the space formerly occupied by upper block section


56


and head


16


is raised exposing exit slot


48


. Pneumatic cylinder


35


lifts joint press head


42


thereby forcing contact of leading and trailing edges of baleband


50


with top and bottom of heater tongue


31


which contains two (2) thermoelectric heaters maintaining 600 degrees F. and bottom of contact plate


44


. After momentary forced contact the joint press head


42


is lowered to home position. The tongue


31


is then retracted. The high pressure hydraulic cylinder


34


pushes the trailing portion of the baleband


58


upward shearing off the lower portion against cutter


41


and pressing the baleband ends tightly against anvil head


44


resulting in a sealed joint. Once the seal is secured in place, the package is moved via conveyor system


13


.





FIG. 8

illustrates in a pictorial diagram the feed system. Nip cylinder


25


causes engagement between engaging wheel


26


and the cylinder


25


including one or more rollers to form a nip to grasp baleband


58


being directed from the unwind/load systems


11


,


14


. An optical encoder


62


is mounted to measure rotation of motor


27


and wheel


26


(clockwise for feed; counterclockwise for pullback).





FIGS. 9-11

illustrate the track assembly


20


. A rectangular frame


67


supports upper and lower straight track sections


64


, curved corner sections


63


, and an upper track assembly


65


. Water from hose


68


is injected onto baleband


58


via injector


66


, which results in the wetting of the underside of upper leading edge portion


59


(

FIG. 7

) for a length of about three inches.




The upper and lower track assembly


65


and


64


is illustrated in more detail in

FIGS. 10 and 11

. Bolts


70


are used to hang support member


71


from frame


67


. The support member


71


has two flexible covers


72


mounted along each side via pins or post members


75


and


76


to inhibit movement of cover sides


73


as baleband


58


is pulled away from the support member


71


. Flaps


74


are movable outwardly to allow baleband


58


to be “peeled” away from support member


71


but are designed to fold horizontally to support baleband


58


before pullback. Spring


80


is mounted through the support member


71


walls through passageway


79


on stops


81


to provide for spring return of the cover walls


73


to the position shown adjacent the support member


71


. The slots


78


and


77


are slightly elongate to allow for a minimum outward movement of walls


73


during pullback and sealing operations. The number of posts


75


,


76


slots


77


,


78


and springs


80


depend upon the length of track assemblies


65


and


64


.





FIG. 12

illustrates the front panel controls of system


18


: emergency stop


82


: lights when pushed and isolates power to all prime movers external of the electrical enclosure


18


. auto track load function


83


: momentary contact switch which initially loads track


20


with baleband


58


when system is loaded the first time. manual strap function


84


: momentary contact switch which activates the manual baling function when system is in manual operation. manual/auto


85


: two position switch which changes system from auto to manual and opposite. main power


86


: isolates


110


vac power. number of straps,


1


,


2


,


3


,


87


: auto function determines the number of straps per side per bale. fault light


88


: flashes coded sequence of lights during fault conditions. hydraulic pump start


89


: provides start signal to hydraulic pump


17


′. hydraulic pump stop


90


: provides stop signal to hydraulic pump


17


′. conveyor fwd/rev


91


: controls mill conveyor


13


movement during manual operation.





FIG. 13

is a diagram of the operating inputs and outputs of programmable logic controller (PLC)


92


. Inputs include bale approach limit switch


93


from conveyor system


13


; conveyor encoder


94


from conveyor


13


; exit conveyor ready limit switch


95


; sealing head


16


lowered sensor


96


; heater tongue


31


fully retracted sensor


97


; loop magazine deficient limit switch


98


; rear brake cylinder actuated sensor


99


; front brake cylinder actuated sensor


100


; baleband supply roll radius indicator


102


; and other switches or sensors as indicated.




Outputs from PLC


92


include electrical control of the nine valves in air distribution header


17


that supply system air pressure to the devices indicated. The outputs to the mill conveyor


13


include conveyor forward; conveyor reverse; and a flag to indicate system


10


is ready to perform bale functions. Output to unwind system


11


is for a hydraulic flow control valve to the unwind motor. Outputs also control feed motor


27


direction; main lift head press assembly


28


; and joint head press return solenoid


104


.




With respect again to

FIG. 9

, the package


107


to be wrapped with baleband


58


is shown in relationship to a paper bale wrapper


105


and top press arms


106


that include double-acting air cylinders


106


supplied from hoses


69


(

FIG. 1

) that fold wrapper


105


downwardly. The top press


106


is used to pre-fold the wrapper


105


to hold it securely during pullback. Excessive pullback will trigger a fault indication due to excessive turning of feed motor


27


in reverse. Assembly


21


is pneumatically operated from air header


17


via PLC


92


(FIG.


13


).




The improvements of the present system over prior machines includes the following:




1. The present system is a bottom tye machine. This feature allows for packages with cover wrapping draped over the top to pass through the machine. This feature is also less dependent upon the exact position of the package on the conveyor. Also, this feature provides that the sealing head apparatus tucks downwardly below the top plane of the conveyor and out of the way.




2. The present system uses no added glue. Heat and water is applied to baleband that already has water-soluble glue in it as part of the manufacturing process. Water is presently applied. In some cases atmospheric humidity may be sufficient to activate glue.




3. The system features include multi-strap applications around a bale. Presently, the system provides for either one, two, or three bands per package.




4. The present solution is a precision machine. There is hydraulic or pneumatic control of all prime movers. The system includes no friction clutches, belts, pulley, or electric motors. This feature provides for a cutting operation that leaves no unattached tail on the outside of the sealed joint. This feature is very important for a joint that has great tensile strength but relatively little “peel” strength.




5. The use of the load and unwind apparatus provides for a baleband strap that is preloaded and properly tensioned for fast and efficient operation. Several of the variables involved in this regard are adjustable to accommodate different conveyors and other apparatus supplied by the mill in which the present machine operates.




While the invention has been described with respect to certain specific embodiments, it will be appreciated that many modifications and changes may be made by those skilled in the art without departing from the spirit of the invention. It is intended therefore, by the appended claims to cover all such modifications and changes as fall within the true spirit and scope of the invention.



Claims
  • 1. A banding machine for cooperation with and between an upstream and a downstream horizontal conveyor upon which loose bales of material are moved to be wrapped into tight bales comprising a support frame locatable transversely with respect to a longitudinal direction of the conveyors and between the conveyors, said banding machine including an arched track having spaced vertical and horizontal members for guiding a band transversely and completely around a loose bale disposed within said arched track, said banding machine including a sealing station adjacent one of said horizontal members and having an automatic means for selectively gripping a forward end of a band, said sealing station having a reversible drive wheel for driving a band forward through said track with an overlap of a band located adjacent one of said vertical members and for applying reverse force to tighten a band around a bale of material after actuation of said automatic means for selectively gripping, said sealing station having means for connecting overlapped end portions of a band after tightening a band about a bale, said means for connecting including means for applying heat to inner facing surfaces of overlapped portions of a band and means for forcing overlapped portions of a band toward said means for applying heat, while heat is being applied to overlapped portions of a band, said sealing station having means for cutting overlapped end portion of a band, means for clamping overlapped end portions of a band together to firmly secure a band about a bale of material.
  • 2. The banding machine of claim 1 wherein said reversible drive wheel is located adjacent an inner surface of a band, and further including at least one movable surface located adjacent an outer surface of a band, said at least one movable surface being selectively movable toward and away from said drive wheel to grip and release a band.
  • 3. The banding maching of claim 1 wherein said means for clamping overlapped end portions of a band includes a plate located outwardly of a band encircling a bale of material and a pressing head disposed inwardly of a band generally opposite to said plate, said sealing station having a horizontal exit slot for a band between said plate and said pressing head opening toward a downstream movement of a bale from said machine by one said conveyor causing a band encircling a bale of material to move out through said exit slot.
  • 4. The banding machine of claim 1 further including means for applying water to a portion of a band, said water cooperating with adhesive in a band for securing overlapped portions of a band together.
  • 5. The banding machine of claim 1 wherein said means for applying heat includes a movable heater element selectively positionable between overlapped end portions of a band.
  • 6. The banding machine of claim 5 wherein said means for forcing overlapped portions of a band into engagement with said heater element positioned between overlapped portions of a band.
  • 7. The banding machine of claim 6 wherein said sealing station includes control means for operating said heater element to move said heater element from between overlapped portions of a band before said means for cutting is operated.
  • 8. A method for tying a bundle of material which comprises the steps of:A. encircling a bundle of material with a length of flat baleband having a leading end portion, a trailing end portion partially enclosed in a movable sealing head station and a center portion in an arched track located concentrically above and away from the bundle of material; B. clamping the leading end portion to restrain rearward movement of the band and pulling the trailing end portion of the band to concentrically collapse the band from the arched track onto the bundle with the trailing end portion of the band overlapping the leading edge portion; C. clamping the trailing end portion to prevent loss of tension in the band; D. moving a heated element between the leading and trailing portions of the band; E. applying forces to the leading and trailing portions of the band into engagement with a heated element sandwiched therebetween to aid in heat transfer from the element to the leading and trailing portions of the band; F. removing the forces and retracting the heated element from between the leading and trailing portions of the band and; G. clamping the overlapped portions of the band together to form a seal with a hardened flat press in a manner to shear cut the trailing portion of the band adjacent the seal.
  • 9. The method of claim 8 wherein the band is of repulpable paper fibers and contains an adhesive that is water-soluble, further including the step of:H. applying water to a facing side of the leading end portion during step A.
  • 10. A banding apparatus for cooperation with and between an upstream and a downstream horizontal conveyor upon which loose bales of material are moved to be wrapped by said apparatus into tight bales comprising a support frame adapted and arranged to be disposed to a longitudinal direction of and between an upstream and a downstream conveyor, a banding machine mounted on said support frame, a supply of a stiff flat band of repulpable paper fibers held together with water-soluble adhesive and having a forward end portion with inner and outer surfaces, said banding machine including an arched track having spaced vertical and horizontal members for guiding said band transversely and completely around a loose bale of materials disposable within said arched track, sealing means adjacent one said horizontal member for connecting said band to itself, means for applying water to said forward end portion of said band prior to arrival at said sealing means, said sealing means including means for selectively gripping said forward end portion of said band after passing completely through said arched track, said sealing means including a reversible drive wheel for driving said band forward through said track with an overlap of said band adjacent one said vertical member and for applying reverse force on said band to tighten said band around a bale of material after actuation of said means for selectively gripping, said sealing means further including means for clamping together said forward end portion and a trailing end portion of said band overlapped therewith and after tightening thereof, said clamping means including means for cutting said band before said overlapped end portions are tightly secured by said adhesive therebetween.
  • 11. The apparatus of claim 10 wherein said sealing means includes a heater element for heating at least one of said overlapped end portions of said band.
  • 12. The apparatus of claim 11 wherein said sealing means including control means for moving said heater element to a position between said overlapped end portions of said band for heating said forward end portion and for removing said heater element from between said overlapped end portions of said band before said means for clamping secures said overlapped end portions.
  • 13. The apparatus of claim 12 wherein said control means includes means for removing said heater element from between said overlapped end portions of said band before said means for cutting cuts said band.
  • 14. The apparatus of claim 10 wherein said track includes a support member and movable covering means attached to said support member for removably retaining said band adjacent said support member.
  • 15. The apparatus of claim 10 further including vertical lifting means for selectively moving said sealing means vertically.
  • 16. The apparatus of claim 10 wherein said means for clamping includes a plate located adjacent said outer surface of one of said overlapped end portions of said band and a pressing head adjacent said inner surface of another of said overlapped end portions of said band, said sealing means having a horizontal exit slot for said band disposed about a bale opening in a downstream direction of movement of a bale whereby movement of a bale by said downstream conveyor causes said band encircling a bale to move out through said exit slot.
  • 17. The apparatus of claim 16 wherein said means for gripping includes a selectively operable brake member for selectively securing said forward end portion of said band between said brake member and said plate.
  • 18. The apparatus of claim 17 wherein said means for gripping includes a second selectively operable brake member for selectively securing said trailing end portion between said second brake member and said plate.
  • 19. The apparatus of claim 10 wherein said reversible drive wheel is located adjacent said inner surface of said band, a movable engaging surface located opposite to said drive wheel adjacent said outer surface of said band, said engaging surface being automatically movable toward and away from said band and said reversible drive wheel to grip and release said band.
  • 20. The apparatus of claim 10 wherein said sealing means includes automatic control means for controlling said movable engaging surface gripping said band, and said means for clamping, and said means for cutting.
US Referenced Citations (8)
Number Name Date Kind
3949662 Woomer Apr 1976 A
4020756 Weiss May 1977 A
4254703 Fulton et al. Mar 1981 A
4661185 Kobiella Apr 1987 A
5146847 Lyon et al. Sep 1992 A
5172179 Tani et al. Dec 1992 A
5560180 Rodriguez et al. Oct 1996 A
5797242 Sauer Aug 1998 A
Foreign Referenced Citations (2)
Number Date Country
3610631 Oct 1987 DE
923900 Apr 1982 SU