Patent Application
20050138205
1. Technical Field
The present invention pertains to the field of computer networking, particularly in the area of industrial automation and control as related to addressing of devices on the network.
2. Background
As computer networks have become more sophisticated and flexible, a number of usability issues have arisen that make certain aspects of network design and maintenance more complex. In the effort to provide transparency of locations and flexibility of routing of messages across wide domains, several layers of abstraction have been incorporated in the network protocol architecture to hide the true address of a device. In most cases this make the user's situation easier, for once the user has a set of hardware, a network administrator sets up the abstractions and the user is free to use his device without concern.
For example, a user with a personal computer may have an Ethernet chip that contains a set MAC (also know as IEEE Global Address) address that is the true physical address of his personal computer. A network administrator will assign this MAC address an IP address (an IP address is an Internet Protocol address used by network devices to determine where to send network messages) either directly or from a pool of IP addresses through either a BOOTP or DHCP server. This server is a simple database that translates the virtual IP address into the actual MAC address. In addition, there is a further level of abstraction with a URL that maps a name to an IP address that is further mapped to a MAC address.
This works fairly well in an office environment where there are few changes to the equipment over the course of time and where the impact of a few hours delay waiting for a network administrator to update tables should a failure occur is small. However, in a factory environment, failures are more prevalent. Wide changes in voltage can damage electronic components, forklifts can collide with factory computers, and dust and dirt can cause frequent failure of computer and networking equipment. And in a factory environment, the cost of downtime can be quite large. Failure of certain factory equipment can mean that the factory, or a portion of it, is not producing product. This can lead to loss of income to the factory. Furthermore, many factories operate 24 hours a day, seven days per week. Operation of the factory during off shifts are typically handled by operators. There are usually no network administrators to update the DHCP or BOOTP tables should a component need to be replaced.
Factories are automated using a number of devices, many of which are computerized. The more complex computerized factory automation devices often will include network access, either through an integrated network chip or through an add-in board. These factory automation devices may include programmable logic controllers, human machine interfaces, message boards, push button panels, factory personal computers, intelligent input and/or output devices, motor starters, power monitoring and management devices, intelligent relays, sensors and many other automation devices.
Traditionally, factory networks solved this problem by using simple protocols that were based upon switches or dials that specified the network address of a device. However, with the use of Ethernet and other complex network architectures as the factory network, dials were not longer practical. Instead, standard network addressing schemes using MAC addressing and DHCP or BOOTP servers have replaced the dials.
As a result, operators are required to change failed equipment in the shortest possible amount of time, and on shifts where little assistance is available. It is important, therefore, to design the ergonomics of the factory network to allow for simple replacement of network components. The present invention solves this and other problems.
The present invention is directed to a network device for an industrial control that consists of a network connection between the network device and an industrial control network where the MAC address of the network device provides an unique address on the industrial control network and a representation of the MAC address in a bar code format visible on said network device.
Another aspect of the present invention is directed to a network device for an industrial control that consists of a network connection between the network device and an industrial control network where the MAC address of the network device provides an unique address on the industrial control network and a representation of the MAC address in a bar code format visible on said network device. Here, the bar code is read by a bar code reader that communicates the MAC address to a DHCP or a BOOTP server.
A further aspect of the present invention is directed to a network device for an industrial control that consists of a network connection between the network device and an industrial control network where the MAC address of the network device provides an unique address on the industrial control network and a representation of the MAC address in a bar code format visible on said network device. Furthermore, the network device is a programmable logic controller.
An object of the present invention is directed to a network device for an industrial control that consists of a network connection between the network device and an industrial control Ethernet network where the MAC address of the network device provides an unique address on the industrial control network and a representation of the MAC address in a bar code format visible on said network device.
Another aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network using the steps of indicating the desire to replace a first network device with a second network device, then scanning the bar code that contains the MAC address of the first device, then scanning the bar code that contains the MAC address of the second device, and then updating a network database, replacing the first MAC address with the second MAC address.
A further aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network using the steps of indicating the desire to replace a first network device with a second network device, then scanning the bar code that contains the MAC address of the first device, then scanning the bar code that contains the MAC address of the second device, and then updating a BOOTP or DHCP database, replacing the first MAC address with the second MAC address.
Another aspect of the present invention is the method of assigning a network IP address to a MAC address on an industrial control network using the steps of indicating the desire to replace a first network device with a second network device, then scanning the bar code that contains the MAC address of the first device, then scanning the bar code that contains the MAC address of the second device, and then updating a network database, replacing the first MAC address with the second MAC address.
Another aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network using the steps of indicating the desire to replace a first network device with a second network device, then scanning the bar code that contains the MAC address of the first device, then scanning the bar code that contains the MAC address of the second device, and then updating a network database, replacing the first MAC address with the second MAC address. This method further includes the step of physically replacing the first device with the second device.
A further aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network by indicating the desire to add a network device to a network database, then scanning a bar code that contains a MAC address of the network device, then identifying an Internet Protocol (IP) address, and finally updating a network database, adding the MAC address and the IP address to the network database.
A further aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network by indicating the desire to add a network device to a network database, then scanning a bar code that contains a MAC address of the network device, then reading the bar code of an Internet Protocol (IP) address, and finally updating a network database, adding the MAC address and the IP address to the network database.
A further aspect of the present invention is the method of assigning a network address to a MAC address on an industrial control network by indicating the desire to add a network device to a DHCP or BOOTP database, then scanning a bar code that contains a MAC address of the network device, then identifying an Internet Protocol (IP) address, and finally updating a DHCP or BOOTP database, adding the MAC address and the IP address to the network database.
When any Ethernet device 10 is manufactured, an unique address 30 is programmed into the non-volatile memory 20 of the device 10. This unique address 30 is called a MAC address. It is also know as an IEEE Global Address. This address is assigned by a standards body in blocks to individual manufacturers, who place the address in a permanent memory location within the device. This relationship is seen in
The PLC 111 is a detailed drawing of the various elements of one type of PLC. The PLC 111 contains a CPU card 112, an input card 116, an output card 117, and a network card 113. The PLC 111 also contains a bar code IP address 114 for that particular address. This address is optional, and used for adding a new device. While the bar code 114 is placed on the CPU 112 in this drawing, it can be placed anywhere in the PLC 111.
The network card 113 also contains a bar code address 115. However, the bar code 115 on the network card 113 contains the MAC address of the network card.
In
While the above description describes a specific embodiment of this invention, a number of other possibilities are envisioned, and the scope of protection is only limited by the scope of the accompanying claims.
