This disclosure relates to barbell sleeve assemblies for use in weightlifting barbells or other weightlifting devices, and more specifically to a barbell sleeve assembly that includes mounting features to limit or eliminate the necessity of over-insertion of the bar through the sleeve.
Numerous configurations of barbell sleeves and barbell sleeve assemblies are known in the art of weightlifting barbells, which utilize various connection techniques for connection to the end of a bar. Many such sleeves are freely rotatable with respect to the bar and may include components such as bearings and/or bushings to facilitate rotation. Typically, such barbell sleeve assemblies are connected to the distal end of the bar by over-inserting the bar through the sleeve, inserting one or more retaining and/or rotation-facilitating components onto the end of the bar and/or into the cavity of the sleeve, and then sliding the sleeve back into position with respect to the bar. However, the structure of some barbells may hinder sufficient over-insertion for connection of such retaining and/or rotation-facilitating components. For example, some specialty barbells that include additional components connected to the bar and/or the sleeve may have one or more components that block over-insertion. As another example, barbells that have a curved or otherwise non-linear bar (e.g., a curl bar) may be incapable of sufficient over-insertion into a linear sleeve. Accordingly, there is a need for a barbell sleeve assembly with a mounting structure that does not necessitate over-insertion of the distal end of the barbell into and through the sleeve.
The present disclosure is provided to address this need and other needs in existing barbell sleeves and sleeve assemblies. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
Aspects of the disclosure relate to a barbell that includes a bar having opposed end portions spaced from each other along an axial direction, and a pair of sleeve assemblies connected to the end portions of the bar, each of the sleeve assemblies including a sleeve having an axial bore receiving a respective one of the end portions of the bar and a connection assembly for connecting the sleeve to the respective one of the end portions of the bar. Each of the end portions includes a portion having a first outer diameter and a projection located at an end of each of the end portions. Each projection has a shoulder section located axially outward from the portion having the first outer diameter, each shoulder section having a second outer diameter that is smaller than the first outer diameter, a neck section located axially outward from the shoulder section and having a third outer diameter that is smaller than the first and second outer diameters, and a head section located axially outward from the neck section and having a fourth outer diameter that is smaller than the first outer diameter and larger than the third outer diameter, such that the neck section forms a recessed slot between the shoulder section and the head section. The connection assembly includes a split ring having a first semi-annular piece and a second semi-annular piece received within the recessed slot and around the neck section of the projection, where the split ring, assembled within the recessed slot, has an inner width smaller than the second outer diameter and the fourth outer diameter, a proximal washer positioned axially inward from the split ring, around the shoulder section of the projection, where the proximal washer engages an inward axial side of the split ring, and a distal washer positioned axially outward from the split ring, around the head section of the projection, where the distal washer engages an outward axial side of the split ring. The connection assembly also includes an annular member extending circumferentially around the split ring and radially retaining the first and second semi-annular pieces within the recessed slot, and a retaining member positioned axially outward from the distal washer and axially engaging the distal washer and an inner surface of the bore to retain the proximal washer, the distal washer, and the split ring in connection with the bar and the sleeve.
According to one aspect, the annular member is formed by an annular flange extending axially inward from the distal washer and around the split ring, such that the distal washer is a cup-shaped member defining a cavity receiving the split ring therein.
According to another aspect, the fourth outer diameter is also smaller than the second outer diameter, and an inner diameter of the distal washer is smaller than an inner diameter of the proximal washer.
According to a further aspect, the retaining member is a snap ring positioned in an annular groove on the inner surface of the bore.
According to yet another aspect, the second outer diameter of the shoulder section is greater than the fourth outer diameter of the head section.
According to a still further aspect, each end portion of the bar and the shoulder section, the neck section, and the head section of the projections all have circular cross sections.
According to an additional aspect, the bar further includes a center portion having an outer diameter that is greater than the first outer diameter, creating ledges between the center portion and the end portions of the bar, and the barbell further includes a plate fixed to one of the end portions of the bar and axially abutting the respective ledge.
According to another aspect, the barbell also has a fixed structure forming a part of the bar or fixedly joined to the bar, the fixed structure located axially inward from an end of the bar and creating a radial dimension too large for the fixed structure and a portion of the bar associated with the fixed structure to pass through the bore. In this configuration, a distance between the end of the bar and the fixed structure may be smaller than a length of the sleeve.
According to a further aspect, the bore of each sleeve has a proximal portion extending inwardly from a proximal end of the sleeve and a distal portion extending inwardly from a distal end of the sleeve, the proximal portion having a first inner diameter adjacent to the distal portion, and the distal portion having an inner section adjacent to the proximal portion and having a second inner diameter that is larger than the first inner diameter, creating an annular abutment surface between the proximal portion and the inner section of the distal portion. In this configuration, the proximal washer abuts the annular abutment surface, such that the sleeve is axially fixed with respect to the bar by a combination of the proximal washer abutting the annular abutment surface, the retaining member axially engaging the distal washer and the inner surface of the bore, and the respective split ring axially engaging the bar within the respective recessed slot.
Additional aspects of the disclosure relate to a barbell including a bar having first and second opposed end portions spaced from each other along an axial direction, a first sleeve assembly connected to the first end portion of the bar, and a second sleeve assembly connected to the second end portion of the bar. The first end portion of the bar has a first recessed slot located axially inward from a first end of the bar, and the second end portion has a second recessed slot located axially inward from a second end of the bar. The first sleeve assembly includes a first sleeve having a first axial bore receiving the first end portion and a first connection assembly for connecting the first sleeve to the first end portion, the first axial bore having a first annular abutment surface formed by a change in inner diameter of the first axial bore. The second sleeve assembly includes a second sleeve having a second axial bore receiving the second end portion and a second connection assembly for connecting the second sleeve to the second end portion, the second axial bore having a second annular abutment surface formed by a change in inner diameter of the second axial bore. The first connection assembly includes a first split ring positioned around the first end portion of the bar and including a first semi-annular piece and a second semi-annular piece both received within the first recessed slot, a first proximal washer positioned around the first end portion of the bar and axially inward from the first split ring, the first proximal washer axially engaging an inward axial side of the first split ring and axially engaging the first annular abutment surface, a first distal washer positioned around the first end portion of the bar and axially outward from the first split ring, the first distal washer axially engaging an outward axial side of the first split ring, and a first annular member extending circumferentially around the first split ring and radially retaining the first and second semi-annular pieces of the first split ring within the first recessed slot. The second connection assembly includes a second split ring positioned around the second end portion of the bar and a third semi-annular piece and a fourth semi-annular piece both received within the second recessed slot, a second proximal washer positioned around the second end portion of the bar and axially inward from the second split ring, the second proximal washer axially engaging an inward axial side of the second split ring and axially engaging the second annular abutment surface, a second distal washer positioned around the second end portion of the bar and axially outward from the second split ring, the second distal washer axially engaging an outward axial side of the second split ring, and a second annular member extending circumferentially around the second split ring and radially retaining the third and fourth semi-annular pieces of the second split ring within the second recessed slot. The first connection assembly further includes a first retaining member positioned axially outward from the first distal washer and axially engaging the first distal washer and an inner surface of the first axial bore to retain the first proximal washer, the first distal washer, and the first split ring in connection with the bar and the first sleeve, and the second connection assembly further includes a second retaining member positioned axially outward from the second distal washer and axially engaging the second distal washer and an inner surface of the second axial bore to retain the second proximal washer, the second distal washer, and the second split ring in connection with the bar and the second sleeve.
According to one aspect, the first annular member is formed by a first annular flange extending axially inward from the first distal washer and around the first split ring, such that the first distal washer is a first cup-shaped member defining a first cavity receiving the first split ring therein, and the second annular member is formed by a second annular flange extending axially inward from the second distal washer and around the second split ring, such that the second distal washer is a second cup-shaped member defining a second cavity receiving the second split ring therein.
According to another aspect, an inner diameter of the first distal washer is smaller than an inner diameter of the first proximal washer, and an inner diameter of the second distal washer is smaller than an inner diameter of the second proximal washer.
According to a further aspect, the first retaining member is a first snap ring positioned in a first annular groove on the inner surface of the first axial bore, and the second retaining member is a second snap ring positioned in a second annular groove on the inner surface of the second axial bore.
According to yet another aspect, the barbell includes a fixed structure forming a part of the bar or fixedly joined to the bar, the fixed structure located axially inward from the first end of the bar and creating a radial dimension too large for the fixed structure and a portion of the bar associated with the fixed structure to pass through the first axial bore. In this configuration, a distance between the first end of the bar and the fixed structure may be smaller than a length of the first sleeve.
According to a still further aspect, the first sleeve assembly further includes a first end cap positioned within the first axial bore to cover a distal opening of the first axial bore, and the second sleeve assembly further includes a second end cap positioned within the second axial bore to cover a distal opening of the second axial bore.
Further aspects of the disclosure relate to an assembly for use in weightlifting, including a bar elongated along an axial direction and having a first end portion terminating in a first end, and a first sleeve assembly connected to the first end portion of the bar. The first end portion includes a portion having a first outer diameter, a first shoulder section extending toward the first distal end from the portion having the first outer diameter, the first shoulder section having a second outer diameter that is smaller than the first outer diameter, a first neck section extending toward the first distal end from the first shoulder section and having a third outer diameter that is smaller than the first and second outer diameters, and a first head section extending axially outward from the first neck section and having a fourth outer diameter that is smaller than the first outer diameter and larger than the third outer diameter, such that the first neck section forms a first recessed slot between the first shoulder section and the first head section. The first sleeve assembly is connected to the first end portion of the bar and includes a first sleeve having a first axial bore receiving the first end portion and a first connection assembly for connecting the first sleeve to the first end portion, the first axial bore having a first annular abutment surface formed by a change in inner diameter of the first axial bore. The first connection assembly includes a first split ring having a first semi-annular piece and a second semi-annular piece received within the first recessed slot and around the first neck section, where the first split ring, assembled within the first recessed slot, has an inner width smaller than the second outer diameter and the fourth outer diameter, a first proximal washer positioned axially inward from the first split ring, around the first shoulder section, the first proximal washer proximal washer axially engaging an inward axial side of the first split ring and axially engaging the first annular abutment surface, a first distal washer positioned axially outward from the first split ring, around the first head section, the first distal washer axially engaging an outward axial side of the split ring, and a first annular member extending circumferentially around the first split ring and radially retaining the first and second semi-annular pieces within the first recessed slot. The first connection assembly further includes a first retaining member positioned axially outward from the first distal washer and axially engaging the first distal washer and an inner surface of the first axial bore to retain the first proximal washer, the first distal washer, and the first split ring in connection with the bar and the first sleeve.
According to one aspect, the bar has a second end portion terminating in a second end, and the assembly also includes a second sleeve assembly connected to the second end portion of the bar. In this configuration, the assembly may be configured for use as a barbell.
According to another aspect, the first retaining member is a first snap ring positioned in a first annular groove on the inner surface of the first axial bore.
According to a further aspect, the assembly also includes a fixed structure forming a part of the bar or fixedly joined to the bar, the fixed structure located axially inward from the first end of the bar and creating a radial dimension too large for the fixed structure and a portion of the bar associated with the fixed structure to pass through the first axial bore. In this configuration, a distance between the first end of the bar and the fixed structure may be smaller than a length of the first sleeve.
Still further aspects of the disclosure relate to an apparatus that includes a weightlifting device and an assembly according to aspects disclosed herein, where the bar is connected to the weightlifting device and extends outward from the weightlifting device.
Other aspects of the disclosure relate to a method of connecting a sleeve assembly to a bar using a connection assembly as disclosed herein, which includes inserting the end portion of the bar into the axial bore of the sleeve, and inserting the proximal washer, the split ring, the annular member, the distal washer, and the retaining member into the axial bore in positions and engagements described herein. The method may include not over-inserting the end portion of the bar into the axial bore of the sleeve, such as by not inserting the end portion past the distal opening of the bore, or by not inserting the end portion further than the final axial position of the bar relative to the sleeve (i.e., once the connection assembly is assembled).
Other features and advantages of the disclosure will be apparent from the following description taken in conjunction with the attached drawings.
To allow for a more full understanding of the present disclosure, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there are shown in the drawings and will herein be described in detail example embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated. In the following description of various example structures according to the invention, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration various example devices, systems, and environments in which aspects of the invention may be practiced. It is to be understood that other specific arrangements of parts, example devices, systems, and environments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention.
General aspects of the present disclosure relate to a barbell or another apparatus that includes structures for connecting a barbell sleeve assembly 30 to a bar 12.
In certain embodiments, the sleeve 31 may be configured to hold one or more weights (not shown), such as weight plates having a center hole configured to receive a portion of the sleeve 31 therethrough. Removable barbell collars or other retaining devices may also be mounted on the sleeve assemblies 30 to hold the weight(s) in place. In other embodiments, the sleeve 31 may be connected to other functional structures, and may or may not be configured for holding one or more weights in such embodiments.
The bar 12 has end portions 14, 16 that are connected to the sleeve assemblies 30 and are received within the sleeves 31 of the sleeve assemblies 30 as described in greater detail herein, and a center portion 18 extending between the end portions 14, 16. The bar 12 is fixedly connected to a plate 20 at or proximate to each end portion 14, 16, that is spaced axially inward from the ends 24 of the bar 12. As shown in
The end portions 14, 16 of the bar 12 in
The center portion 18 of the bar 12 may further include structures to enhance gripping of the bar 12, such as knurling (not shown), and the bar 12 may be configured with or without knurling at the centermost portion of the bar 12. The end portions 14, 16 of the bar 12 in one embodiment have smooth outer surfaces to reduce friction on the outer surface. The bar 12 is generally formed of metal, and in the embodiments of
Each of the sleeve assemblies 30 in the embodiment of
The inner surface 36 of the distal portion 40 of each bore 35 has a circumferential annular abutment surface 37 with a smaller inner width or diameter than the distal opening 33, such that the end cap 34 is inserted into the bore 31 through the distal opening 33 and abuts the abutment surface 37. An annular groove 38 is positioned distally adjacent the abutment surface 37 and receives a C-shaped snap ring 39 to secure the end cap 34 to close the distal opening 33. Each end cap 34 is a plate member formed of stamped steel and may have a cushion member (not shown) on the inner side, e.g., a single-sided rubber tape in one embodiment. The distal portion 40 of each bore 35 also includes an inner section 42 positioned at the distal end of the proximal portion 41 and having larger inner width or diameter ID2 than the proximal portion 41 (see
The barbell 10 includes two connection assemblies 50 that connect each sleeve assembly 30 to one of the end portions 14, 16 of the bar 12. Each connection assembly 50 includes a retaining ring assembly 51 received in the inner section 42 and a C-shaped snap ring 52 or other retaining member for holding the retaining ring assembly 51 within the bore 35. The retaining ring assembly 51 is illustrated in
In the embodiment illustrated in
The bar 12 of the barbell 10 in
The pin 62 in the embodiment of
The arm 68 in embodiment extends outward from the sleeve 31 and has a plurality of slots 73 for receiving a weight holder 74 (e.g., a loadable sleeve) configured for holding one or more free weights (e.g., weight plates). The arm 68 in the embodiment of
The weight holder 74 is shown in greater detail in
As described herein, the various embodiments of the connection assembly 50 disclosed herein connects the bar 12 to the sleeve assemblies 30 without requiring the end portion 14, 16 of the bar 12 to be axially over-inserted for assembly. This is particularly useful in a configuration where axial over-insertion is impossible or would greatly disrupt the manufacturing and assembly processes. For example, over-insertion may be impossible in a situation where the bar has a fixed structure that extends far enough radially outward (relative to the central axis of the bar 12), or otherwise creates a large enough radial dimension, that the fixed structure and the associated portion of the bar 12 cannot pass through the bore 35. This can occur, as one example, when the distance between the fixed structure and the end 24 of the bar 12 is smaller than the axial length of the sleeve 31 and/or the axial length of the bore 35. For example, such a fixed structure may include a component that is permanently connected to the bar 12 (e.g., via an integral joining technique), such as the plates 20 in the embodiments of
Various embodiments of barbells and other apparatuses, assemblies, barbell sleeve assemblies, and retaining and connection assemblies for the same, as well as methods of assembly, have been described herein, which include various components and features. In other embodiments, the barbells and other apparatuses, assemblies, barbell sleeve assemblies, retaining and connection assemblies, and methods may be provided with any combination of such components and features. It is also understood that in other embodiments, the various devices, components, and features of the barbells, assemblies, barbell sleeve assemblies, retaining and connection assemblies, and methods described herein may be constructed with similar structural and functional elements having different configurations, including different ornamental appearances.
The barbells and other apparatuses, assemblies, barbell sleeve assemblies, retaining and connection assemblies, and methods disclosed herein provide numerous benefits and advantages over existing structures. For example, the structures and features disclosed herein permit connection of a sleeve assembly to a bar while limiting or eliminating the necessity of over-insertion of the end of the barbell through the sleeve. As another example, the structures and features disclosed herein provide a simple method of assembly that creates a secure connection and enables free rotation of the sleeve with respect to the bar. As a further example, the connecting structures described herein provide a simple and durable connection structure that holds the sleeve to the bar securely and does not create excessive noise when the sleeve is rotated or the barbell is dropped. These benefits and advantages enable a wider variety of bars and functional structures to be used in connection with a barbell having a barbell sleeve mounted on an end thereof. Further benefits and advantages are recognizable to those skilled in the art.
Several alternative embodiments and examples have been described and illustrated herein. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. The terms “top,” “bottom,” “front,” “back,” “side,” “rear,” “proximal,” “distal,” and the like, as used herein, are intended for illustrative purposes only and do not limit the embodiments in any way. Nothing in this specification should be construed as requiring a specific three dimensional orientation of structures in order to fall within the scope of this invention, unless explicitly specified by the claims. When used in description of a method or process, the term “providing” (or variations thereof) as used herein means generally making an article available for further actions, and does not imply that the entity “providing” the article manufactured, assembled, or otherwise produced the article. The term “approximately” as used herein implies a variation of up to 10% of the nominal value modified by such term, or up to 10% of a midpoint value of a range modified by such term. “Integral joining technique,” as used herein, means a technique for joining two pieces so that the two pieces effectively become a single, integral piece, including, but not limited to, irreversible joining techniques such as welding, brazing, soldering, or the like, where separation of the joined pieces cannot be accomplished without structural damage thereto. Additionally, the term “plurality,” as used herein, indicates any number greater than one, either disjunctively or conjunctively, as necessary, up to an infinite number. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention and the scope of protection is only limited by the scope of the accompanying claims.
This application is a nonprovisional of, and claims priority to and the benefit of, U.S. Provisional Application No. 63/533,788, filed Aug. 21, 2023, which prior application is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63533788 | Aug 2023 | US |