This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
Advances and technologies deployed in the petroleum industry have allowed access to oil and gas drilling locations and reservoirs that were previously inaccessible due to technological limitations. For example, technological advances have allowed drilling of offshore wells at increasing water depths and in increasingly harsh environments, permitting oil and gas resource owners to successfully drill for otherwise inaccessible energy resources. As access to energy resources continues to develop, there is an increased need for implementation and monitoring of barriers, i.e., measures intended to identify, mitigate, and/or otherwise prevent conditions that may lead to failures, hazards, accidents, or the like that would otherwise prevent and/or hinder the extraction of these energy resources.
One or more specific embodiments will be described below. In an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
When introducing elements of various embodiments, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Oil and gas drilling operations continue to expand in complexity. For example, technological innovations have brought about the incorporation of technological tools (e.g. cyber-based chairs showing real-time data, offshore servers with ability to replicate data, etc.) used in offshore operations. Along with these advances, activities and situations that potentially prevent the proper functioning of oil and gas operations continue to grow. These impediments to operations can be minimized through the use of barriers, i.e., prevention measures intended to identify, mitigate, and/or otherwise prevent conditions that may lead to failures, hazards, accidents, or the like that would otherwise prevent and/or hinder the extraction of these energy resources. Additionally, barriers can include responses, including emergency responses, to hazardous events as well as status of the responses to an incident. These barriers may include operational and/or safety systems, processes, and/or techniques utilized to facilitate continued hydrocarbon operations. For example, if undesirable situations and/or conditions are not prevented, controlled, detected, and/or mitigated by barriers, for example, events, such as a stoppage of the hydrocarbon operations, may occur.
As the introduction of additional barriers in hydrocarbon operations increase, it becomes more important to insure that these barriers are properly functioning and available, so that they will be able to successfully minimize and/or prevent adverse situations. Thus, the use of a management system for monitoring and/or controlling the implemented barriers becomes increasingly desirable for successful hydrocarbon operations. Both operational and non-operational (e.g., user based) elements may be combined to form a particular barrier (e.g., a barrier system inclusive of barrier elements). Accordingly, to insure the success of implemented barriers, both operational and non-operational elements of the implemented barriers should be monitored and/or controlled to allow for the continued functioning of hydrocarbon operations. Accordingly, a system is provided herein that operates to provide a barrier system that operates by utilizing both operational information and user information to allow for better predictions of the functionality of barriers used in promoting successful oil and gas (hydrocarbon) operations. The system described herein can operate as a monitoring and/or a control system used in conjunction with implemented barriers. By aggregating both operational and non-operational inputs into a barrier management system, the overall health of underlying barrier systems and/or their particular barrier elements can be improved. Additionally, through the use of both operational and non-operational inputs, an improved computer and/or control system is achieved, as previous systems for operational impediments fail to adequately account for the different types of causes of system failures and/or potential failures (e.g., technical/plant barrier elements, operating/process barrier elements, and organizational/people barrier elements). Furthermore, the present system can include weighting of the various inputs used to determine barrier health and system compliance (i.e., whether impediments or other barriers are present that would cause a device or a system failure and/or a potential failure). Additionally, system compliance can be preset with configurations that match jurisdictional and/or customer requirements.
With the foregoing in mind,
As illustrated in
Additionally present on the offshore platform 10 is a control room (e.g., a driller's cabin) that may be disposed on or adjacent to a drill floor 24. The control room may be an area of the offshore platform 10 that consolidates, for example, safety systems, drilling controls, automated pipe handling controls, and/or computer hardware and data processing systems used into single location. Additionally, illustrated in
Barrier elements 34, 36, and 38 each represent one function or aspect to successfully implement sub-barrier 32. For example, barrier element 34 represents determining drilling fluid weight by measuring scales (e.g., scales as one of sensors 26). Barrier element 36 represents an addition of weighting material and chemicals to maintain a required weight of the drilling fluid and barrier element 38 (which may be determined, for example, by sensed values by a sensor 26) represents circulating the fluid to maintain consistent weighted fluid (e.g., whereby the circulation may be measured by a sensor 26). In this manner, each of barrier elements 34, 36, and 38 are particular operations that in combination allow for the sub-barrier 32 to properly function. More generally, barrier elements represent a sub-function that allow for the operation of a sub-barrier and/or operation of a barrier. Indeed, one or more barrier elements may be utilized in place of or in conjunction with one or more sub-barriers to successfully implement a particular barrier. The portions of a barrier element are discussed below in conjunction with
Operational barrier element 42 outlines a process for acting on a given technical barrier element 40 (i.e., the process for activating a technical barrier element 40). The respective technical barrier elements 40 may represent at least one runtime characteristic of an operation, for example, to determine a drilling fluid weight by measuring using a scale (e.g., a characteristic of the manual scale or a component thereof or associated machinery that is measured based upon its current operation). These characteristics may include an operating threshold of the manual scale or a component thereof, an output of the manual scale or a component thereof, or other physical characteristics that are measured in real time, in near real time, or are measured and stored for later analysis. The measurements are indicative of the health (i.e., proper functioning) of the manual scale or a component thereof or another component used in the operation to determine a drilling fluid weight by measuring using a scale. One or more of the sensors 26 may advantageously be utilized to sense the runtime characteristics of the manual scale or a component thereof independent from its current operation conditions to insure the proper functioning of barrier element 34. The one or more of the sensors 26 may detect (either directly or via sensing a condition affecting one or more of the devices and/or systems employed in conjunction with the barrier element 34) the above described physical characteristics of a technical barrier element 40. Thus, the operational data or inputs for the operational barrier element 42 can, for example, include a work instruction management system (e.g., operating instructions), sensor data from sensors 26, as well as safe system of work data, which may also be measured via sensors 26.
Additionally, barrier element 34 includes a non-operational element (e.g., a user based element that reflects one or more aspects of the user involved with the execution of barrier element 34). As illustrated, the non-operational element is organizational barrier element 44. Organizational barrier 44 represents a derrickman and can include, for example, test and assessment information (e.g., whether the derrickman has taken and/or successfully passed a test or drill simulating a failure condition of the manual scale or another component used in the operation to determine a drilling fluid weight by measuring using a scale), compliance information (e.g., whether the derrickman has received the proper training or is certified to operate the manual scale or another component used in the operation to determine a drilling fluid weight by measuring using a scale), observed compliance or on-the-job training (e.g., whether the derrickman has been observed successfully operating the manual scale or another component used in the operation to determine a drilling fluid weight by measuring using a scale), or the like. Non-operational data or inputs can, for example, include competence management (e.g., the ability of a particular user to demonstrate performance of a particular task when observed), training management (e.g., whether a particular user has the training and/or credentials to perform a certain task), and work party experience (e.g., the ability of a particular user to demonstrate performance of a particular task in a given situation, such as a drill or a test). Thus, the operational data or inputs for the technical barrier element can, for example, include a work instruction management system (e.g., operating instructions) inclusive of corrective work orders, preventative work orders, and/or performance stand tests, sensor data from sensors 26, as well as equipment status, which may also be measured via sensors 26.
In this manner, by including both operational and non-operational elements (e.g., organizational elements or people barrier elements that can include job positions that conduct a job or task on equipment or a plant), barrier element 34 represents a measure of whether both a device and/or a system as well as a crew or crewmember is in compliance to allow for the proper functioning of barrier element 34. Furthermore, barrier elements 36 and 38 also include both operational and non-operational elements such that the proper operation of sub-barrier 32 as well as barrier 28 relies upon both operational and non-operational elements. In some embodiments, a system may be introduced as a monitoring or a monitoring and control system to ensure that the respective devices, systems, and respective crewmembers are in compliance for particular hydrocarbon operation.
An example of the computing system 46 is illustrated in
The computing system 46 may be a general purpose or a special purpose computer that includes a processing device 50, such as one or more application specific integrated circuits (ASICs), one or more processors, or another processing device that interacts with one or more tangible, non-transitory machine-readable medium 48 (e.g., machine readable media) of the computing system 46 that collectively stores instructions executable by the processing device 50 to perform the methods and actions described herein. By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by the processing device 50. In some embodiment, the instructions executable by the processing device 50 are used to generate, for example, control signals or input signals to effect control of one or more of the devices of the offshore platform 10, the BOP 16, and/or additional components utilized in a particular hydrocarbon operation.
The computing system 46 may also include one or more input structures 52 (e.g., one or more of a keypad, mouse, touchpad, touchscreen, one or more switches, buttons, or the like) to allow a user to interact with the computing system 46, for example, to start, control, or operate a graphical user interface (GUI) or applications running on the computing system 46 and/or to start, control, or operate, for example, components utilized in a particular hydrocarbon operation. Additionally, the computing system 46 may include a display 54 that may be a liquid crystal display (LCD) or another type of display that allows users to view images generated by the computing system 46. The display 54 may include a touch screen, which may allow users to interact with the GUI of the computing system 46. Likewise, the computing system 46 may additionally and/or alternatively transmit images to a display of a main control system, which itself may also include a non-transitory machine readable medium 48, such as memory, a processing device 50, one or more input structures 52, a display 54, and/or a network interface 56.
As may be appreciated, the above referenced GUI may be a type of user interface that allows a user to interact with the computing system 46 and/or the computing system 46 and one or more sensors (e.g., the control system) through, for example, graphical icons, visual indicators, and the like. Additionally, the computing system 46 may include network interface 56 to allow the computing system 46 to interface with various other devices (e.g., electronic devices). The network interface 56 may include one or more of a Bluetooth interface, a local area network (LAN) or wireless local area network (WLAN) interface, an Ethernet or Ethernet based interface (e.g., a Modbus TCP, EtherCAT, and/or ProfiNET interface), a field bus communication interface (e.g., Profibus), a/or other industrial protocol interfaces that may be coupled to a wireless network, a wired network, or a combination thereof that may use, for example, a multi-drop and/or a star topology with each network spur being multi-dropped to a reduced number of nodes.
In some embodiments, one or more of the components for use in conjunction with a particular hydrocarbon operation may each be a device that can be coupled to the network interface 56. In some embodiments, the network formed via the interconnection of one or more of the aforementioned devices should operate to provide sufficient bandwidth as well as low enough latency to exchange all required data within time periods consistent with any dynamic response requirements of all control sequences and closed-loop control functions of the network and/or associated devices therein. It may also be advantageous for the network to allow for sequence response times and closed-loop performances to be ascertained, the network components should allow for use in oilfield/drillship environments (e.g., should allow for rugged physical and electrical characteristics consistent with their respective environment of operation inclusive of but not limited to withstanding electrostatic discharge (ESD) events and other threats as well as meeting any electromagnetic compatibility (EMC) requirements for the respective environment in which the network components are disposed). The network utilized may also provide adequate data protection and/or data redundancy to ensure operation of the network is not compromised, for example, by data corruption (e.g., through the use of error detection and correction or error control techniques to obviate or reduce errors in transmitted network signals and/or data).
Barrier 28 may be one barrier in barrier management system that operates to ensure proper functioning of one or more hydrocarbon operations. However, as the types of hydrocarbon operations expand and as their complexities increase, a corresponding increase in the number of barriers, in addition to barrier 28, will be present to mitigate, and/or otherwise prevent conditions that may lead to failures, hazards, accidents, or the like that would prevent and/or hinder the extraction of these energy resources. Additionally, as the number of barriers in a barrier management system increase, the importance of managing the barrier management system increases. Accordingly, in some embodiments, a barrier management system may be implemented in the offshore platform 10. More particularly, an improved computer, as computing system 46, may be utilized to implement the barrier management system. In addition, in some embodiments, as part of this barrier management system, a GUI may be generated in conjunction with the computing system 46 for display on the display 54 (or another display, for example, in the control room of the offshore platform 10 or in other locations, such as in a remote onshore or offshore monitoring location).
The GUI 58 is presented in a tree format, whereby the status of the higher elements (moving upwards to and including icon 60) illustrate the health and/or status of the elements in branches beneath the respective icons (e.g., status indicator 66 which represents or may be a barrier, status indicator 74 which represents or may be a sub-barrier, status indicator 80 which represents or may be a barrier system, etc.) Thus, for example, an event icon 64, here the presence of hydrocarbons entering a wellbore below the wellhead 18 in conjunction with event 30, indicates that one or more of the elements associated with the indicators below the event icon has failed and/or is not in compliance. This causes a visual indication (e.g., color change from green representing healthy to yellow or orange representing warning levels in degree of severity or to red representing a failure). The visual indication can include offline barrier elements or data not being properly sourced (e.g. a color such as blue or grey represents no available data due to system issues or equipment is offline or in by-pass mode). Other indications, such as text or alarms can accompany or replace the color changes to indicate to a user an issue with the particular barrier being monitored and displayed.
A level of status indicators 66, 68, 70, and 72 are disposed below the event icon 64 and the corresponding status indicator 62. The status indicator 66 corresponds to barrier 28, while status indicator 68 represents a barrier of monitoring of well bore conditions (via sensors 26) to detect kicks. Status indicator 70 represents a barrier of a well shut in while status indicator 72 represents a well kick. Each of status indicators 68, 70, and 72 may include text, color, or another indicator to provide positive or negative feedback as to the operation of the associated sub-barriers and/or the elements that are part of the respective barrier. Likewise, status indicator 66 includes text, color, or another indicator to provide positive or negative feedback as to the operation of the associated sub-barriers that correspond to status indicators 74, 76, and 78 and/or any elements that are additionally part of barrier 28.
Status indicator 74 corresponds to sub-barrier 32, while status indicator 76 represents a sub-barrier of drilling fluid volume and status indicator 78 represents a sub-barrier of a correctly lined up mud piping system. Each of status indicators 74, 76, and 78 includes text, color, or another indicator to provide positive or negative feedback as to the operation of the associated sub-barriers that correspond to status indicators 74, 76, and 78 and/or any elements that are additionally part of the sub-barriers 74, 76, and 78.
Status indicators 62, 66, 68, 70, 72, 74, 76, and 78 may each include sub-elements that influence the health of the respective status indicator 62, 66, 68, 70, 72, 74, 76, and 78. Accordingly, each of the status indicators 62, 66, 68, 70, 72, 74, 76, and 78 is selectable to display portions of the tree of the GUI 58 below the respective status indicator 62, 66, 68, 70, 72, 74, 76, and 78 and selectable to hide the portions of the tree of the GUI 58 below the respective status indicator 62, 66, 68, 70, 72, 74, 76, and 78. When the status of the status indicators 80, 82, 84, 86, 88, 90, 92, and 94 change (e.g., due to non-compliance of a barrier element associated therewith, either tied to operational or non-operational inputs), the status of other status icons 62, 66, 68, 70, 72, 74, 76, and 78 in the GUI 58 also change to reflect the compromised status of the well control barrier and, thus, the barrier management system as a whole. Likewise, when the status of one or more of the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94 is altered, a user can view a solution or a list of solutions ordered, for example, in a most to least likely chance of fixing the underlying issue causing the change in status of the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94. For example, a user can roll a mouse icon over one of the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94 and leave the mouse icon over the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94 for a period of time, causing a list to be displayed in the GUI 58. Alternatively, a location of the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94 may be selected by a user to generate the list of potential solutions.
In some embodiments, indicators of the status indicators 62, 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94 may correspond to particular timing requirements for the performance of particular duties. In one embodiment, one indicator (e.g., a first color, such as grey) may represent that insufficient data points are available to indicate full health (e.g., typically indicated via another indicator, such as a second color as green). Likewise, an additional indicator (e.g., a third color, such as yellow) may indicate that an issue (e.g., failure of the crew to pass a test, upcoming maintenance, the nearing of an end of life of a part or device, a device approaching or meeting a threshold operating value, or the like) that is affecting the health of the barrier management system does not need to be urgently attended to, but should be addressed within a particular period of time. An indicator (e.g., a fourth color, such as orange), may indicate that an issue (e.g., failure of the crew to pass a test, upcoming maintenance, the nearing of an end of life of a part or device, a device approaching or meeting a threshold operating value, or the like) that is affecting the health of the barrier management system should be attended to within a shortened particular period of time. Likewise, an indicator (e.g., a fifth color, such as red) may indicate that an issue (e.g., failure of the crew to pass a test, upcoming maintenance, the nearing of an end of life of a part or device, a device approaching or meeting a threshold operating value, or the like) that is affecting the health of the barrier management system and needs to be urgently attended to or that another failure requiring immediate attention is present.
In some embodiments, weighting values can be assigned to the various processes, devices, components, or the like that correspond to the status indicators 66, 68, 70, 72, 74, 76, 78, 80, 82, 84, 86, 88, 90, 92, and 94. These weighting values may cause one or more of, for example, the barrier element associated with status indicator 80 to trigger a change in the health status of the status icon 74 more rapidly than the barrier element associated with the status indicator 82. Additionally and/or alternatively, the weighting values may cause one or more of, for example, the barrier element associated with status indicator 80 to trigger a more severe change in the health status of the status indicator 74 (e.g., green to orange or green to red) relative to the barrier element associated with the status indicator 82 (e.g., which would only change the health of the status indicator 74 from green to yellow based upon a given input). Moreover, the weighting values may be separately tied to operational and non-operational inputs for a given barrier element. For example, a respective technical barrier element, an operating barrier element, and an organizational barrier element (each corresponding to a portion of the status indicators 80, 82, 84, 86, 88, 90, 92, and 94) may be weighted to cause a health indication switch more or less rapidly with respect to one another. In some embodiments, the respective technical barrier element and operating barrier element (i.e., operating inputs) may be weighted more heavily with respect to the organizational barrier element (i.e., a non-operational element) or vice versa. Likewise the respective technical barrier element and operating barrier element (i.e., the operating inputs) may be weighted more heavily with respect to one another.
The respective settings (health settings, weighting values, etc.) of a barrier management system may be preset to a default level. This default level may be adjusted to user specified adjusted values for the barrier management system, which may be reflected in the GUI 58 and its operation. Likewise, pre-set values for the for the barrier management system, which may be reflected in the GUI 58 and its operation, can be stored in the computing system 46 for selection. These pre-set values may correspond to different jurisdictions in which the offshore vessel 10 will operate. Thus, as the offshore vessel moves from one location to another, the GUI 58 may be adjusted to correctly correspond to the respective jurisdictions associated with the locations.
In populating the GUI 58, the computing system 46 the system can receive data or other inputs from other programs in operation on the offshore vessel 10. The computing system 46 can manipulate the data under a pre-determined set of rules and thresholds to give a status of, for example, each status indicator 80, 82, 84, 86, 88, 90, 92, and 94 individually. The barrier management system executed by the computing system 46 also can receive or access and utilize historical data, such as incident investigation to further assess the impact of barrier failure and therefore the importance of (as well as an amount of) weighting of barrier health. The individual barrier status corresponds to a set of thresholds and rules that provide an input to the sub-barriers corresponding to status indicators 74, 76, and 78, as well as the status indicators 66, 68, 70, and 72 and ultimately the top status indicator 62 that corresponds to icon 60.
The computing system 46 may receive a configured barrier management system as operating software (i.e., the barrier management system may be loaded or otherwise stored onto the computing system 46). Alternatively, the barrier management system, as represented by the GUI 58, may be generated on the offshore platform 10. Regardless of where the barrier management system is generated (e.g., on or off of the offshore platform 10),
This written description uses examples to disclose the above description to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims. Accordingly, while the above disclosed embodiments may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the embodiments are not intended to be limited to the particular forms disclosed. Rather, the disclosed embodiment are to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the embodiments as defined by the following appended claims.