The present disclosure relates to paper roll handling equipment for supplying base paper, a paper roll handling method, and a cardboard sheet manufacturing apparatus provided with the paper roll handling equipment.
A corrugating machine as a cardboard sheet manufacturing apparatus includes a single facer and a double facer. The single facer processes a medium into a corrugated shape and bonds a top liner to the corrugated medium to form a single-faced cardboard sheet. The double facer bonds a bottom liner to the single-faced cardboard sheet to form a double-faced cardboard sheet. The continuous double-faced cardboard sheet manufactured by the double facer is cut to a predetermined width by a slitter scorer and cut to a predetermined length by a cutoff device, so that cardboard sheets are manufactured.
Further, the corrugating machine has paper roll handling equipment for supplying base paper. The paper roll handling equipment has a plurality of mill roll stands. The mill roll stand has a splicer (a paper splicing device). The plurality of mill roll stands rotatably support base paper rolls such as a bottom liner, a top liner, and a medium. The mill roll stand has two arms. One arm rotatably supports the base paper roll from which the base paper is being supplied. The other arm rotatably supports the base paper roll to be used next. The splicer replaces the base paper roll by splicing the base paper to be used next to the base paper which is being supplied, so that the base paper can be continuously supplied.
For paper splicing using such a splicer, paper splicing preparation work is performed by a worker. That is, the worker sets a base paper tip of the base paper roll to be used next on the splicer, and attaches a double-sided tape to the base paper tip. Thereafter, the splicer automatically presses the tip of the base paper to be used next to the base paper which is being supplied, thereby pressure-bonding the tip of the base paper to be used next to the base paper which is being supplied by the double-sided tape, and cuts the base paper which is being supplied on the upstream side of the pressure-bonding position, so that the base paper to be used next is spliced to the base paper which is being supplied.
As a mill roll stand having such a splicer, for example, there is a device described in PTL 1 below.
As described above, the paper splicing preparation work is performed by the worker. However, in a case where an order is frequently switched, the paper splicing preparation work is frequently performed in each of the plurality of mill roll stands. Therefore, there has been a demand to reduce the burden of the paper splicing preparation work by setting the base paper roll with the double-sided tape attached thereto in advance on the mill roll stand.
The present disclosure solves the problem described above, and has an object to provide paper roll handling equipment, a paper roll handling method, and a cardboard sheet manufacturing apparatus, in which it is possible to improve workability.
Paper roll handling equipment of the present disclosure for achieving the above object includes: a first mill roll stand that rotatably supports a paper roll for top liner and a paper roll for top liner replacement; a second mill roll stand that rotatably supports a paper roll for medium paper and a paper roll for medium paper replacement; and a third mill roll stand that rotatably supports a paper roll for bottom liner and a paper roll for bottom liner replacement, in which the first mill roll stand, the second mill roll stand, and the third mill roll stand are disposed in order along a supply direction of supplying a top liner, a medium, and a bottom liner, and in the first mill roll stand, the paper roll for top liner replacement is disposed on an upstream side in the supply direction with respect to the paper roll for top liner, and in the third mill roll stand, the paper roll for bottom liner replacement is disposed on a downstream side in the supply direction with respect to the paper roll for bottom liner.
Further, a paper roll handling method of the present disclosure includes a first mill roll stand that rotatably supports a paper roll for top liner and a paper roll for top liner replacement, a second mill roll stand that rotatably supports a paper roll for medium paper and a paper roll for medium replacement, and a third mill roll stand that rotatably supports a paper roll for bottom liner and a paper roll for bottom liner replacement, in which the first mill roll stand, the second mill roll stand, and the third mill roll stand are disposed in order along a supply direction of supplying a top liner, a medium, and a bottom liner, the method including: moving the paper roll for top liner replacement along the supply direction to supply it to a position adjacent to the paper roll for top liner; and moving the paper roll for bottom liner replacement along a direction opposite to the supply direction to supply it to a position adjacent to the paper roll for bottom liner.
Further, a cardboard sheet manufacturing apparatus of the present disclosure includes: the paper roll handling equipment described above; a single facer that manufactures a single-faced cardboard sheet by bonding the top liner to the corrugated medium; and a double facer that manufactures a cardboard sheet by bonding the bottom liner to the medium side of the single-faced cardboard sheet.
According to the paper roll handling equipment, the paper roll handling method, and the cardboard sheet manufacturing apparatus of the present disclosure, it is possible to improve workability.
A preferred embodiment of the present disclosure will be described in detail below with reference to the drawings. The present disclosure is not limited by this embodiment, and in a case where there are a plurality of embodiments, configurations made by combining the respective embodiments are also included in the present disclosure. Further, components that can be easily assumed by those skilled in the art, components that are substantially the same as the components in the embodiment, and components in a so-called equivalent scope are also included in the components in the embodiment.
[Corrugating Machine]
As shown in
The corrugating machine 10 includes a mill roll stand 11 and a preheater 12 for the medium B, a mill roll stand 13 and a preheater 14 for the top liner C, a single facer 15, a bridge 16, a mill roll stand 17 and a preheater 18 for the bottom liner A, a glue machine 19, a double facer 20, a rotary shear 21, a slitter scorer 22, a cutoff 23, a defective sheet rejecting device 24, and a stacker 25.
In the mill roll stand 11, base paper rolls, in each of which the medium B is wound in a roll shape, are respectively mounted on both sides in the X direction, and a splicer 11a which performs paper splicing is provided on the upper side in the Z direction. When the remaining of the base paper roll on one side is a small amount, or at the time of order switching, paper splicing is performed on the base paper roll on the other side by the splicer 11a, so that the medium B can be continuously fed from the mill roll stand 11.
In the mill roll stand 13, base paper rolls, in each of which the top liner C is wound in a roll shape, are respectively mounted on both sides in the X direction, and a splicer 13a which performs paper splicing is provided on the upper side thereof in the X direction. When the remaining of the base paper roll on one side is a small amount, or at the time of order switching, paper splicing is performed on the base paper roll on the other side by the splicer 13a, so that the top liner C can be continuously fed from the mill roll stand 13.
The preheaters 12 and 14 preheat the medium B and the top liner C, respectively. The preheaters 12 and 14 have preheating rolls in which steam is supplied to the interior thereof, and transport the medium B and the top liner C, which are continuously fed from the mill roll stands 11 and 13, while heating them by the preheating rolls, so that the medium B and the top liner C are heated to a predetermined temperature.
The single facer 15 forms the single-faced cardboard sheet D by processing the medium B heated by the preheater 12 into a corrugated shape, then applying an adhesive to a top portion of each corrugation, and bonding the top liner C heated by the preheater 14 to the corrugated medium B. Further, a pickup conveyor 15a is provided at an outlet for the single-faced cardboard sheet D of the single facer 15. The pickup conveyor 15a is composed of a pair of endless belts and clamps the single-faced cardboard sheet D formed by the single facer 15 to transport it to the bridge 16. The bridge 16 temporarily retains the single-faced cardboard sheet D in order to absorb a difference in speed between the single facer 15 and the double facer 20.
In the mill roll stand 17, base paper rolls, in each of which the bottom liner A is wound in a roll shape, are respectively mounted on both sides in the X direction, and a splicer 17a which performs paper splicing is provided on the upper side thereof. When the remaining of the base paper roll on one side is a small amount, or at the time of order switching, paper splicing is performed on the base paper roll on the other side by the splicer 17a, so that the bottom liner A can be continuously fed from the mill roll stand 17.
The preheater 18 preheats each of the single-faced cardboard sheet D and the bottom liner A. The preheater 18 has a preheating roll in which steam is supplied to the interior thereof, and transports the single-faced cardboard sheet D and the bottom liner A, which is continuously fed from the mill roll stand 17, while heating them by the preheating roll, so that the single-faced cardboard sheet D and the bottom liner A are heated to a predetermined temperature.
The glue machine 19 has adhesive equipment. The single-faced cardboard sheet D heated by the preheating roll is guided into the glue machine 19 on the way, and when the single-faced cardboard sheet D passes between a rider roll and an adhesive applicator roll, an adhesive is applied to a top portion of each of the corrugations of the medium B. The single-faced cardboard sheet D with an adhesive applied thereto by the glue machine 19 is transferred to the double facer 20. Further, the bottom liner A heated by the preheating roll is also transferred to the double facer 20 through the glue machine 19.
The double facer 20 is divided into a heating section 20A and a cooling section 20B along a traveling line of the single-faced cardboard sheet D and the bottom liner A. The single-faced cardboard sheet D with an adhesive applied thereto by the glue machine 19 is carried in between a pressurizing belt 20a and a hot plate 20b in the heating section 20A, and the bottom liner A is carried in between the pressurizing belt 20a and the hot plate 20b so as to overlap the medium B side of the single-faced cardboard sheet D. The single-faced cardboard sheet D and the bottom liner A are carried in between the pressurizing belt 20a and the hot plate 20b, and then integrated in a state of being overlapped up and down, and transferred toward the cooling section 20B. During this transfer, the single-faced cardboard sheet D and the bottom liner A are heated while being pressurized, so that they are bonded to each other to form the continuous double-faced cardboard sheet E. The double-faced cardboard sheet E is naturally cooled in the cooling section 20B when being clamped and transported by the pressurizing belt 20a and a transport belt 20c, and transferred to the rotary shear 21.
The rotary shear 21 cuts over the entire width or partially the double-faced cardboard sheet E in the width direction (the Y direction) before the bonding is stabilized in an operation initial stage. The slitter scorer 22 cuts the wide double-faced cardboard sheet E along the longitudinal direction (the X direction) of the corrugating machine 10 so as to have a predetermined width, and forms creasing lines extending in the longitudinal direction of the corrugating machine 10. The slitter scorer 22 is composed of a first slitter scorer unit 22a and a second slitter scorer unit 22b having substantially the same structure, which are arranged along the longitudinal direction of the corrugating machine 10 of the double-faced cardboard sheet E. Each of the first slitter scorer unit 22a and the second slitter scorer unit 22b has a plurality of sets of upper creasing line rolls and lower creasing line rolls, which are disposed to face each other with the double-faced cardboard sheet E interposed therebetween, in the width direction, and has a plurality of sets of slitter knives, which are disposed on the lower side of the double-faced cardboard sheet E, in the width direction.
The cutoff 23 cuts the double-faced cardboard sheet E cut in the longitudinal direction of the corrugating machine 10 by the slitter scorer 22, along the width direction (the Y direction) to form the plate-shaped double-faced cardboard sheet F having a predetermined length. The defective sheet rejecting device 24 rejects the double-faced cardboard sheet F determined to be a defective sheet by a defect detection device from a transport line. The stacker 25 stacks the non-defective double-faced cardboard sheets F and discharges them as products to the outside of the machine.
[Paper Roll Handling Equipment]
As shown in
The mill roll stand 11 rotatably supports a paper roll for medium paper Rb and a paper roll for medium paper replacement Rb1. The mill roll stand 13 rotatably supports a paper roll for top liner Rc and a paper roll for top liner replacement Rc1. The mill roll stand 17 rotatably supports a paper roll for bottom liner Ra and a paper roll for bottom liner replacement Rat. Here, the paper roll for medium paper Rb, the paper roll for top liner Rc, and the paper roll for bottom liner Ra respectively represent the medium B, the top liner C, and the bottom liner A, which are being supplied. Further, the paper roll for medium paper replacement Rb1, the paper roll for top liner replacement Rc1, and the paper roll for bottom liner replacement Ra1 represent the medium B, the top liner C, and the bottom liner A to be used next.
In the mill roll stand 11, the paper roll for medium paper replacement Rb1 is disposed on the upstream side in the supply direction X1 with respect to the paper roll for medium paper Rb. In the mill roll stand 13, the paper roll for top liner replacement Rc1 is disposed on the upstream side in the supply direction X1 with respect to the paper roll for top liner Rc. In the mill roll stand 17, the paper roll for bottom liner replacement Ra1 is disposed on the downstream side in the supply direction X1 with respect to the paper roll for bottom liner Ra.
The paper roll handling equipment 30 includes a carry-in line 31 and a carry-out line 32 provided on one side (the lower side in
The carry-in line 31 and the carry-out line 32, and each of the carry-in lines 33, 35, and 37 and each of the carry-out lines 34, 36, and 38 are disposed along the directions orthogonal to each other. One end portion of the paper roll carry-in line for top liner 33 is connected to the carry-in line 31 through a turntable 41, and the other end portion is connected to the mill roll stand 13. One end portion of the paper roll carry-out line for top liner 34 is connected to the carry-out line 32 through a turntable 42, and the other end portion is connected to the mill roll stand 13. One end portion of the paper roll carry-in line for medium paper 35 is connected to the carry-in line 31 through a turntable 43, and the other end portion is connected to the mill roll stand 11. One end portion of the paper roll carry-out line for medium paper 36 is connected to the carry-out line 32 through a turntable 44, and the other end portion is connected to the mill roll stand 11. One end portion of the paper roll carry-in line for bottom liner 37 is connected to the carry-in line 31 through a turntable 45, and the other end portion is connected to the mill roll stand 17. One end portion of the paper roll carry-out line for bottom liner 38 is connected to the carry-out line 32 through a turntable 46, and the other end portion is connected to the mill roll stand 17.
The paper roll handling equipment 30 includes a paper roll stock area 51, a splice preparation unit 52, and a remaining base paper roll collation unit 53. In the paper roll stock area 51, the splice preparation unit 52 and the remaining base paper roll collation unit 53 are disposed adjacent to each other. The splice preparation unit 52 is disposed on the upstream side of the carry-in line 31 in a base paper roll transfer direction. The remaining base paper roll collation unit 53 is disposed on the downstream side of the carry-out line 32 in the base paper roll transfer direction. The paper roll stock area 51 stores a large number of types of paper rolls for top liner, paper rolls for medium paper, and paper rolls for bottom liner, and carries out necessary paper roll for top liner, paper roll for medium paper, and paper roll for bottom liner. The splice preparation unit 52 is for attaching double-sided tapes (adhesive parts) to the tips of the top liner C, the medium B paper, and the bottom liner A in the paper roll for top liner, the paper roll for medium paper, and the paper roll for bottom liner, as paper splicing preparation work, and the work of the splice preparation unit 52 may be automatic or may be manual by a worker. The remaining base paper roll collation unit 53 collates the paper roll for medium paper, the paper roll for top liner, and the paper roll for bottom liner returned from the mill roll stands 11, 13, and 17.
[Mill Roll Stand for Top Liner]
As shown in
The pair of support bases 61 are disposed at a predetermined interval on both sides in the supply direction X1. The upper support shaft 62 and the lower support shaft 63 are disposed along the horizontal direction orthogonal to the supply direction X1 and at a predetermined interval in an up-down direction. End portions in an axial direction of each of the upper support shaft 62 and the lower support shaft 63 are rotatably supported by the pair of support bases 61. The upper support shaft 62 and the lower support shaft 63 can be rotated by a drive device (not shown). The upper support arms 64 are disposed on both sides with the supply direction X1 interposed therebetween. One end portion in the longitudinal direction of the upper support arm 64 is connected to the upper support shaft 62, and a chuck is provided at the other end portion thereof. The lower support arms 65 are disposed on both sides with the supply direction X1 interposed therebetween. One end portion in the longitudinal direction of the lower support arm 65 is connected to the lower support shaft 63, and a chuck is provided at the other end portion thereof. The upper support arm 64 and the lower support arm 65 can be moved in the axial direction of the upper support shaft 62 and the lower support shaft 63 by a movement unit (not shown).
The carry-in conveyor 66 is disposed on the paper roll carry-in line for top liner 33 side with respect to the upper support shaft 62 and the lower support shaft 63. The carry-in conveyor 66 is connected to one end portion of the paper roll carry-in line for top liner 33. The carry-out conveyor 67 is disposed on the paper roll carry-out line for top liner 34 side. The carry-out conveyor 67 is connected to one end portion of the paper roll carry-out line for top liner 34. The splicer 13a is disposed on the carry-in conveyor 66 side with respect to the upper support shaft 62 and the lower support shaft 63. Although not shown, the splicer 13a has a pair of guide rolls, a pair of knives, and a pair of pressure-bonding bars.
The upper support arm 64 and the lower support arm 65 can rotatably support the paper roll for top liner Rc or the paper roll for top liner replacement Rc1. In
The paper roll for top liner replacement Rc1 is supplied from the paper roll carry-in line for top liner 33 to the standby position on the carry-in conveyor 66. When the upper support arm 64 supports the paper roll for top liner Rc at the operation position, the paper roll for top liner replacement Rc1 is transported to the position where it can be supported by the lower support arm 65 by the carry-in conveyor 66. The lower support arm 65 supports the paper roll for top liner replacement Rc1 and moves to the paper splicing position.
When it is time to replace the paper roll for top liner Rc, the splicer 13a is operated to perform paper splicing. When the paper splicing is completed, the upper support arm 64 places the supported paper roll for top liner Rc on the carry-out conveyor 67. The lower support arm 65 moves the supported paper roll for top liner replacement Rc1 to the operation position, and the paper roll for top liner replacement Rc1 is used as the paper roll for top liner Rc. The used paper roll for top liner Rc is moved to the carry-out position by the carry-out conveyor 67, and is carried out by the paper roll carry-out line for top liner 34. On the other hand, the upper support arm 64 supports the paper roll for top liner replacement Rc1 and moves to the paper splicing position.
That is, the mill roll stand 13 can move the paper roll for top liner Rc and the paper roll for top liner replacement Rc1 toward the supply direction X1 by operating the carry-in conveyor 66, the upper support arm 64, the lower support arm 65, and the carry-out conveyor 67. The mill roll stand 13 can send out the top liner C toward the direction opposite to the supply direction X1 by rotating the paper roll for top liner Rc and the paper roll for top liner replacement Rc1 in the same counterclockwise direction.
[Mill Roll Stand for Bottom Liner]
As shown in
The pair of support bases 71 are disposed at a predetermined interval on both sides in the supply direction X1. The upper support shaft 72 and the lower support shaft 73 are disposed along the horizontal direction orthogonal to the supply direction X1 and at a predetermined interval in the up-down direction. End portions in the axial direction of each of the upper support shaft 72 and the lower support shaft 73 are rotatably supported by the pair of support bases 71. The upper support shaft 72 and the lower support shaft 73 can be rotated by a drive device (not shown). The upper support arms 74 are disposed on both sides with the supply direction X1 interposed therebetween. One end portion in the longitudinal direction of the upper support arm 74 is connected to the upper support shaft 72, and a chuck is provided at the other end portion thereof. The lower support arms 75 are disposed on both sides with the supply direction X1 interposed therebetween. One end portion in the longitudinal direction of the lower support arm 75 is connected to the lower support shaft 73, and a chuck is provided at the other end portion thereof. The upper support arm 74 and the lower support arm 75 can be moved in the axial direction of the upper support shaft 72 and the lower support shaft 73 by a movement unit (not shown).
The carry-in conveyor 76 is disposed on the paper roll carry-in line for bottom liner 37 side with respect to the upper support shaft 72 and the lower support shaft 73. The carry-in conveyor 76 is connected to one end portion of the paper roll carry-in line for bottom liner 37. The carry-out conveyor 77 is disposed on the paper roll carry-out line for bottom liner 38 side. The carry-out conveyor 77 is connected to one end portion of the paper roll carry-out line for bottom liner 38. The splicer 17a is disposed on the carry-in conveyor 76 side with respect to the upper support shaft 72 and the lower support shaft 73. Although not shown, the splicer 17a has a pair of guide rolls, a pair of knives, and a pair of pressure-bonding bars.
The upper support arm 74 and the lower support arm 75 can rotatably support the paper roll for bottom liner Ra or the paper roll for bottom liner replacement Ra1. In
The paper roll for bottom liner replacement Ra1 is supplied from the paper roll carry-in line for bottom liner 37 to the standby position on the carry-in conveyor 76. When the upper support arm 74 supports the paper roll for bottom liner Ra at the operation position, the paper roll for bottom liner replacement Ra1 is transported to the position where it can be supported by the lower support arm 75 by the carry-in conveyor 76. The lower support arm 75 supports the paper roll for bottom liner replacement Ra1 and moves to the paper splicing position.
When it is time to replace the paper roll for bottom liner Ra, the splicer 17a is operated to perform paper splicing. When the paper splicing is completed, the upper support arm 74 places the supported paper roll for bottom liner Ra on the carry-out conveyor 77. The lower support arm 75 moves the supported paper roll for bottom liner replacement Ra1 to the operation position, and the paper roll for bottom liner replacement Ra1 is used as the paper roll for bottom liner Ra. The used paper roll for bottom liner Ra is moved to the carry-out position by the carry-out conveyor 77, and is carried out by the paper roll carry-out line for bottom liner 34. On the other hand, the upper support arm 74 supports the paper roll for bottom liner replacement Ra1 and moves to the paper splicing position.
That is, the mill roll stand 17 can move the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1 toward the direction opposite to the supply direction X1 by operating the carry-in conveyor 76, the upper support arm 74, the lower support arm 75, and the carry-out conveyor 77. The mill roll stand 17 can send out the bottom liner A toward the supply direction X1 by rotating the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1 in the same clockwise direction.
The mill roll stand 11 for the medium is the same as the mill roll stand 13 for the top liner, and the description thereof will be omitted. That is, the mill roll stand 11 can move the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1 toward the supply direction X1. The mill roll stand 11 can send out the medium B toward the direction opposite to the supply direction X1 by rotating the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1 in the same counterclockwise direction. However, the mill roll stand 11 for the medium may be configured like the mill roll stand 17 for the bottom liner. That is, the medium B may be able to be sent out toward the supply direction X1 by making the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1 movable toward the direction opposite to the supply direction X1 and rotating the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1 in the same clockwise direction.
[Paper Roll Handling Method]
In the paper roll handling method of the present embodiment, the paper roll for top liner replacement Rc1 is moved along the supply direction X1 to be supplied to the position (the standby position or the paper splicing position) adjacent to the paper roll for top liner Rc, and the paper roll for bottom liner replacement Ra1 is moved along the direction opposite to the supply direction X1 to be supplied to the position (the standby position or the paper splicing position) adjacent to the paper roll for bottom liner Ra.
As shown in
In the mill roll stand 13 for the top liner, the paper roll for top liner replacement Rc1 is supplied from the paper roll carry-in line for top liner 33 to the standby position on the carry-in conveyor 66, and moved in the supply direction X1 by the carry-in conveyor 66 to be moved to the paper splicing position where it is supported by the lower support arm 65 (refer to
In the mill roll stand 11 for the medium, the paper roll for medium paper replacement Rb1 is supplied from the paper roll carry-in line for medium paper 35 to the standby position on the carry-in conveyor 86, and moved in the supply direction X1 by the carry-in conveyor 86 to be moved to the paper splicing position where it is supported by the lower support arm (not shown). When the paper splicing is completed by the splicer 11a (refer to
In the mill roll stand 17 for the bottom liner, the paper roll for bottom liner replacement Rat is supplied from the paper roll carry-in line for bottom liner 37 to the standby position on the carry-in conveyor 76, and moved in the direction opposite to the supply direction X1 by the carry-in conveyor 76 to be moved to the paper splicing position where it is supported by the lower support arm 75 (refer to
As shown in
As described above, in the splice preparation unit 52, splice preparation of attaching the double-sided tapes to the tips of the outer surfaces of the top liner C, the medium B, and the bottom liner A in the paper roll for top liner, the paper roll for medium paper, and the paper roll for bottom liner is performed. In this case, as shown in
The paper roll for top liner Rc1, the paper roll for medium paper Rb1, and the paper roll for bottom liner Ra1 with the double-sided tapes Tc, Tb, and Ta attached thereto are supplied to the standby positions of the mill roll stands 13, 11, and 17. Here, the worker sets the tips of the paper roll for top liner Rc1, the paper roll for medium paper Rb1, and the paper roll for bottom liner Ra1 on the splicers 13a, 11a, and 17a, respectively, so that the paper splicing is automatically performed when the remaining of the base paper roll that is being supplied is a small amount, or at the time of order switching of the base paper roll.
In this case, as shown in
In this case, in the mill roll stand 13, the paper roll for top liner replacement Rc1 is disposed on the upstream side in the supply direction X1 with respect to the paper roll for top liner Rc. In the mill roll stand 11, the paper roll for medium paper replacement Rb1 is disposed on the upstream side in the supply direction X1 with respect to the paper roll for medium paper Rb. In the mill roll stand 17, the paper roll for bottom liner replacement Ra1 is disposed on the downstream side in the supply direction X1 with respect to the paper roll for bottom liner Ra.
That is, in the mill roll stands 13 and 17, the paper roll for top liner Rc and the paper roll for bottom liner Ra, and the paper roll for top liner replacement Rc1 and the paper roll for bottom liner replacement Ra1 are disposed in opposite directions. The supply directions of the paper roll for top liner Rc and the paper roll for top liner replacement Rc1, and the supply directions of the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1 are opposite directions. With such disposition, the top liner C and the bottom liner A can be appropriately supplied, and the paper splicing can be performed appropriately.
[Operation and Effect of the Present Embodiment]
Paper roll handling equipment according to a first aspect includes the mill roll stand 11 that rotatably supports the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1, the mill roll stand 13 that rotatably supports the paper roll for top liner Rc and the paper roll for top liner replacement Rc1, and the mill roll stand 17 that rotatably supports the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1, in which the mill roll stand 13, the mill roll stand 11, and the mill roll stand 17 are disposed in order along the supply direction X1 of supplying the top liner C, the medium B, and the bottom liner A, and in the mill roll stand 13, the paper roll for top liner replacement Rc1 is disposed on the upstream side in the supply direction X1 with respect to the paper roll for top liner Rc, and in the mill roll stand 17, the paper roll for bottom liner replacement Ra1 is disposed on the downstream side in the supply direction X1 with respect to the paper roll for bottom liner Ra.
In the paper roll handling equipment according to the first aspect, the support positions of the paper roll for top liner Rc and the paper roll for top liner replacement Rc1 by the mill roll stand 13 and the support positions of the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1 by the mill roll stand 17 are reversed. In this way, since the top liner C and the bottom liner A can be appropriately supplied, the splice preparation in the paper splicing preparation work can be easily performed in advance, and the workability in the paper splicing preparation work can be improved.
In paper roll handling equipment according to a second aspect, the mill roll stand 13 can move the paper roll for top liner Rc and the paper roll for top liner replacement Rc1 toward the supply direction X1, and the mill roll stand 17 can move the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1 toward the direction opposite to the supply direction X1. In this way, the movement directions of the paper roll for top liner replacement Rc1 and the paper roll for bottom liner replacement Ra1 in the mill roll stands 13 and 17 are one direction and the opposite direction, so that the base paper roll replacement work can be simplified.
In paper roll handling equipment according to a third aspect, the mill roll stand 13 can send out the top liner C from the paper roll for top liner Rc toward the direction opposite to the supply direction X1, and the mill roll stand 17 can send out the bottom liner A from the paper roll for bottom liner Ra toward the supply direction X1. In this way, the inner surface and the outer surface of the top liner C and the bottom liner A can be appropriately supplied.
In paper roll handling equipment according to a fourth aspect, the rotation direction of the paper roll for top liner Rc by the mill roll stand 13 and the rotation direction of the paper roll for bottom liner Ra by the mill roll stand 17 are opposite directions. In this way, the inner surface and the outer surface of the top liner C and the bottom liner A can be appropriately supplied.
In paper roll handling equipment according to a fifth aspect, the rotation direction of the paper roll for top liner Rc and the rotation direction of the paper roll for top liner replacement Rc1 by the mill roll stand 13 are the same direction, and the rotation direction of the paper roll for bottom liner Ra and the rotation direction of the paper roll for bottom liner replacement Rat by the mill roll stand 17 are the same direction. In this way, the splicers 13a and 17a can be disposed at one location, so that the apparatus can be simplified.
In paper roll handling equipment according to a sixth aspect, in the mill roll stand 11, the paper roll for medium paper replacement Rb1 is disposed on the upstream side or the downstream side in the supply direction X1 with respect to the paper roll for medium paper Rb. In this way, the paper splicing preparation work in the mill roll stand 11 is performed on the side where the paper roll for medium paper replacement Rb1 is supported. Here, by setting the position of the paper roll for medium paper replacement Rb1 according to the disposition of peripheral equipment, it is possible to secure a work space for a worker.
In paper roll handling equipment according to a seventh aspect, on one side in the direction intersecting the supply direction X1, the carry-in line 31 for carrying in the paper roll for top liner replacement Rc1, the paper roll for medium paper replacement Rb1, and the paper roll for bottom liner replacement Ra1 to the mill roll stand 13, the mill roll stand 11, and the mill roll stand 17 is provided, and the carry-out line 32 for carrying out the used paper roll for top liner Rc, the used paper roll for medium paper Rb, and the used paper roll for bottom liner Ra from the mill roll stand 13, the mill roll stand 11, and the mill roll stand 17 is provided. In this way, the carry-in line 31 and the carry-out line 32 are collected on one side in the direction intersecting the supply direction X1, so that a disposition space can be effectively used.
In paper roll handling equipment according to an eighth aspect, the splice preparation unit 52 that provides the double-sided tapes (adhesive parts) Tc, Tb, and Tc to the tips of the outer surfaces of the top liner C, the medium B, and the bottom liner A in the paper roll for top liner replacement Rc1, the paper roll for medium paper replacement Rb1, and the paper roll for bottom liner replacement Ra1 is provided on the upstream side of the carry-in line 31. In this way, splice preparation work can be performed in advance, so that the paper splicing preparation work at the mill roll stands 11, 13, and 17 can be simplified, and labor-saving of a worker or automation of the paper splicing preparation work can be achieved.
A paper feed method according to a ninth aspect includes the mill roll stand 11 that rotatably supports the paper roll for medium paper Rb and the paper roll for medium paper replacement Rb1, the mill roll stand 13 that rotatably supports the paper roll for top liner Rc and the paper roll for top liner replacement Rc1, and the mill roll stand 17 that rotatably supports the paper roll for bottom liner Ra and the paper roll for bottom liner replacement Ra1, in which the mill roll stand 13, the mill roll stand 11, and the mill roll stand 17 are disposed in order along the supply direction X1 of supplying the top liner C, the medium B, and the bottom liner A, the method including: moving the paper roll for top liner replacement Rc1 along the supply direction X1 to supply it to a position adjacent to the paper roll for top liner Rc; and moving the paper roll for bottom liner replacement Ra1 along a direction opposite to the supply direction X1 to supply it to a position adjacent to the paper roll for bottom liner Ra. In this way, the paper splicing preparation work at each of the mill roll stands 13 and 17 can be performed on the side where the paper roll for top liner replacement Rc1 and the paper roll for bottom liner replacement Ra1 are supported, and the splice preparation in the paper splicing preparation work can be performed in advance. Therefore, the workability in the paper splicing preparation work can be improved.
In a paper feed method according to a tenth aspect, after completion of splice preparation of providing the double-sided tapes (adhesive parts) Tc, Tb, and Ta to the tips of the top liner C, the medium B, and the bottom liner A in the paper roll for top liner replacement Rc1, the paper roll for medium paper replacement Rb1, and the paper roll for bottom liner replacement Ra1, the paper roll for top liner replacement Rc1, the paper roll for medium paper replacement Rb1, and the paper roll for bottom liner replacement Rc1 are transported to the mill roll stand 13, the mill roll stand 11, and the mill roll stand 17. In this way, the splice preparation work can be performed in advance, the paper splicing preparation work at the mill roll stands 13, 11, and 17 can be simplified, and labor-saving of a worker or automation of the paper splicing preparation work can be achieved.
A corrugating machine (a cardboard sheet manufacturing apparatus) 10 according to an eleventh aspect includes the paper roll handling equipment 30, the single facer 15 that manufactures the single-faced cardboard sheet D by bonding the top liner C to the corrugated medium B, and the double facer 20 that manufactures the double-faced cardboard sheet E by bonding the bottom liner A to the medium B side of the single-faced cardboard sheet D. In this way, in the paper roll handling equipment 30, the paper splicing preparation work at each of the mill roll stands 13 and 17 can be performed on the side where the paper roll for top liner replacement Rc1 and the paper roll for bottom liner replacement Rat are supported, and the splice preparation in the paper splicing preparation work can be performed in advance. Therefore, the workability in the paper splicing preparation work can be improved.
In the embodiment described above, the mill roll stands 13 and 17 are configured to include the support bases 61 and 71, the upper support shafts 62 and 72, the lower support shafts 63 and 73, the upper support arms 64 and 74, the lower support arms 65 and 75, the carry-in conveyors 66 and 76, the carry-out conveyors 67 and 77, and the splicers 13a and 17a. However, there is no limitation to this configuration. Any configuration may be adopted as long as the base paper roll can be rotatably supported and the base paper roll can be moved in one direction. Further, the configuration of the paper roll handling equipment described in PTL 1 described above may be applied.
Further, in the embodiment described above, the carry-in line 31 and the carry-out line 32 are disposed on one side in the direction intersecting the supply direction X1. However, there is no limitation to this configuration. For example, the carry-in line 31 may be disposed on one side in the direction intersecting the supply direction X1, and the carry-out line 32 may be disposed on the other side.
Number | Date | Country | Kind |
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2020-098428 | Jun 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/018358 | 5/14/2021 | WO |