BASEBOARD RADIATOR SYSTEMS, COMPONENTS, AND METHODS FOR INSTALLING

BACKGROUND

Baseboard radiators use the heat from forced hot water or other fluids for in room heating. The forced fluid flows through exposed pipes that are typically mounted in a room at the base of the wall near the floor. The pipes in a hydronic baseboard radiator are typically made of copper and heat from the hot water transfers from the pipe and warms the surrounding air. Radiating fins are often incorporated with the pipes so that when the heat from the fluid transfers to the exposed pipe, by extension the radiating fins are also heated, thereby increasing the exposed heated surface area in which heat transfer can occur.

SUMMARY

The present disclosure provides apparatus, subassemblies, and components that are particularly useful as a baseboard radiators and/or in the manufacture of baseboard radiators. In some embodiments, disclosed in more detail herein, provided apparatus, subassemblies, and/or components may be employed with surprising and beneficial attributes.

The present disclosure provides baseboard radiator apparatus, subassemblies, and/or components. In some embodiments, provided apparatus, subassemblies, and/or components are characterized by their enhanced efficiency relative to prior baseboard radiators. In some embodiments, provided apparatus, subassemblies, and/or components are characterized by improved thermal transfer relative to prior baseboard radiators.

The present disclosure encompass a recognition that airflow, and particularly restricted airflow of prior baseboard radiator designs impedes performance and efficiency of baseboard radiators. In some embodiments, provided baseboard apparatus, subassemblies, and/or components deliver increased airflow and/or consistent airflow, so that provided baseboard radiator apparatus and components are characterized by improved performance and efficiency relative to comparable prior designs. In some embodiments, provided apparatus, subassemblies, and/or components are characterized by enhanced airflow thereby creating or augmenting a chimney effect relative to prior baseboard radiators. The present disclosure also encompass a recognition that baseboard radiators are awkward and bulky and therefore difficult to assemble with damaging components and impacting performance. Provided baseboard radiator apparatus, subassemblies, and/or components are characterized by when assembled and/or handled, such apparatus and components are show reduced incidents of damage. Provided baseboard radiator apparatus also simplify assembly to further reduce handling.

Implementations of apparatus, subassemblies, and/or components of the present disclosure are useful for commercial, industrial and residential baseboard radiator applications.

In some embodiments, provided apparatus and subassemblies are mountable. In some embodiments, provided apparatus, subassemblies, and/or components combine and are mountable. In some embodiments, provided apparatus, subassemblies, and/or components include features to aid in mounting or installation. In some embodiments, provided apparatus, subassemblies, and/or components combine in a system that is mountable. In some embodiment, the present disclosure also provides methods of assembling and installing such apparatus, subassemblies, and/or components.

In some embodiments, provided apparatus are baseboard radiators.

In some embodiments, provided apparatus are baseboard radiator subassemblies. In some embodiments, provided subassemblies combine during an assembly or installation of baseboard apparatus for industrial, residential, or commercial sites.

In some embodiments, provided baseboard apparatus is made of or formed from subassemblies and/or components. In some embodiments, provided baseboard apparatus comprise components and/or subassemblies, including fluid piping, radiator fins, supporting assemblies, back plates, and/or front casings. In some embodiments, provided baseboard apparatus is made of or formed from subassemblies and/or components provided herein.

In some embodiments, provided radiating fins transfer heat from forced hot or warm fluids flowing through piping to the air surrounding the piping. In some embodiments, heat from warm or hot fluids transfers from heated fluids to a surrounding fluid pipe. In some embodiments, heat from warm or hot fluids transfers from a heated fluid pipe to air surrounding it.

In some embodiments, radiating fins are attach to or integrated with fluid piping. In some embodiments, radiating fins surround and/or extend away from fluid piping. In some embodiments, heat from warm or hot fluids transfers from a heated fluid pipe to radiating fins and to air surrounding such radiating fins. In some embodiments, radiating fins provide additional surface area for heat transfer.

In some embodiments, radiating fins comprise a fin surface, a cavity that defines a recess therein, edges of a fin's surface, turbulators on a fin's surface, a sleeve segment connected to or integrated with a cavity, a reflare connected to or integrated with a sleeve segment, and/or standoffs.

In some embodiments, radiating fins are thermally conducting. In some embodiments, radiating fins are made of or comprise a metal, an alloy, a thermally conductive composite, or combinations thereof. In some embodiments, radiating fins, for example are made of or comprise a metal, such as aluminum.

In some embodiments, radiating fins comprise a fin surface having a cavity defined by a recess therein. In some embodiments, a cavity defines a hole in a surface of a fin. In some embodiments, a hole is sized to receive and integrate with fluid piping.

In some embodiments, provided fluid piping carries heated fluid. In some embodiments, heat from a heated fluid transfers to it surrounding piping. In some embodiments, a heated fluid is water. In some embodiments, a heated fluid is oil. In some embodiments, a fluid's entering water temperature is upwards of 225° F. In some embodiments, a fluid's entering water temperature is low. In some embodiments, a heated fluid is at a temperature between about 115° F. and about 150° F.

In some embodiments, a baseboard radiator includes fluid piping. In some embodiments, fluid piping includes supply and return piping for delivery and return of a heated fluid. In some embodiments, fluid piping is made of or comprises a thermally conductive material, such as copper. In some embodiments, piping has standard dimensions for industrial, commercial, and or residential heating applications. In some embodiments, fluid piping has a standard diameter for industrial, commercial, and or residential heating applications. In some embodiments, fluid piping has a diameter between about 0.4 inches to about 2 inches.

In some embodiments, fluid piping passes through a radiating fin. In some embodiments, a radiator is made of or comprises a thermally conductive material, for example, aluminum. In some embodiments, a radiating fin comprises a cavity defined by a recess therein, that is a radiating fin has a hole through it. In some embodiments, a cavity is sized to fit a fluid pipe. In some embodiments, fluid piping passes through a cavity of a radiating fin. In some embodiments, a cavity is size so that when a fluid pipe passes there through it forms a press fit.

In some embodiments, provided radiating fins surround and/or extend outward from a fluid pipe. In some embodiments, provided radiating fins surround and/or extend outward from a fluid pipe in all directions. In some embodiments, radiating fins extend outward about perpendicular to a direction of fluid flowing in fluid piping. In some embodiments, provided radiating fins surround and/or extend outward from a fluid pipe in all directions that are about perpendicular to a direction of fluid flow.

In some embodiments, a radiating fin has a shape. In some embodiments, an edge of a radiating fin defines its shape. In some embodiments, radiating fins extend outward to an edge of a radiating fin. In some embodiments, radiating fins uniformly extends in each direction to an edge, for example, its edge forms a circle shape. In some embodiments, an edge forms any desirable shape, for example, a square, a rectangle, etc. In some embodiments, a desirable shape is one that is visually appealing. In some embodiments, a desirable shape is one that provides enhanced efficiency or increase heat transfer. In some embodiments, a radiating fin has a plurality of edges. In some embodiments, a radiating fin has between about three edges and about eight edges. In some embodiments, a fin has at least one edge with a length between about 0.4 inch and about 10 inch.

In some embodiments, edges of a radiating fin are shaped to form support elements for mounting. In some embodiments, when aligned adjacent to one another, at least some of the supporting elements extending from a radiating fin can attach or mount to a surface, such as a wall.

In some embodiments, a surface of a fin is approximately flat. In some embodiments, a fin's surface has a thickness of between about 0.020 inch and about 0.1 inch.

In some embodiments, a fin's surface comprises at least one turbulator. In some embodiments, a fin's surface comprises a plurality of turbulators. In some embodiments, a turbulator is a portion of a surface of a fin that is raised or depressed relative to a its fin's surface. In some embodiments, a turbulator on a surface of a fin has a defined size and shape. In some embodiments, when a fin's surface includes a plurality of turbulators, they have a uniform size and/or shape. In some embodiments, when a fin's surface includes a plurality of turbulators, they have different sizes and/or different shapes. In some embodiments, when a fin's surface includes a plurality of turbulators, together they form a pattern. In some embodiments, turbulators increase a radiating fin's surface area. In some embodiments, turbulators increase heat transfer at a fin's surface. In some embodiments, turbulators disrupt air flow.

In some embodiments, radiating fins comprise a sleeve segment. In some embodiments, sleeve segments attach, connect to, integrate with a surface of a radiating fin. In some embodiments, a sleeve segment is hollow. In some embodiments, a sleeve segment is attached, connected to, or integrated with a cavity on a surface of a radiating fin. In some embodiments, a sleeve segment that is attached, connected to, or integrated with a cavity extends away from a radiating fin's surface. In some embodiments, a sleeve segment extends away from a radiating fin's surface in a direction that is about perpendicular with its fin's surface. In some embodiments, when a sleeve segment is attached, connected to, or integrated with a cavity it forms a collar. In some embodiments, a sleeve segment comprises a thermally conductive material. In some embodiments, a sleeve segment is made of the same material and/or a thermally conductive material that is near thermally expansion matched to a fin's material.

In some embodiments, when a fluid pipe passes through a cavity and/or collar, it forms an integrated connection. In some embodiments, when a fluid pipe is press fit through a cavity and/or collar. In some embodiments, a highly thermally conductive and/or near thermally expansion matched solder material coats an interface between a fluid pipe and a collar and/or cavity to ensure good thermal contact.

In some embodiments, a collar on a radiating fin ensures more surface area of a fluid pipe is covered by or contacted with radiating fin's surface. In some embodiments, increased surface area results in increase heat transfer.

In some embodiments, when radiating fins are arranged and align on a fluid pipe, a collar provides separation between radiating fins. In some embodiments, separation provides space for airflow, thereby creating or enhancing a chimney effect.

In some embodiments, radiating fins comprise standoffs. In some embodiments, standoffs extend away from a surface of a radiating fin. In some embodiments, standoffs extend in a direction that is about perpendicular to a surface of a radiating fin. In some embodiments, standoffs extend away from a surface of a radiating fin at its edge. In some embodiments, standoffs extend to a length that is about a length of a sleeve segment.

In some embodiments, standoffs are detachable from a fin's surface. In some embodiments, standoffs are removably attached to a fin's surface. In some embodiments, standoffs are removably attached to a fin's edge.

In some embodiments, standoffs are at least a part of its fin and extend away from its fin's surface or from its fin's edge. In some embodiments, a standoff is formed from an edge of a fin or at least a portion of one or more edges of a fin. In some embodiments, a portion of an edge of a fin is bent to form a standoff. In some embodiments, an edge or a portion of an edge is bent so that it extends away from a surface of a fin to form a standoff. In some embodiments, a standoff is formed from at one or more edges of a fin. In some embodiments, an edge includes either a straight portion, a curved portion, and/or a corner portion of an edge of a fin.

In some embodiments, standoffs are formed or placed at a distance from an edge, a pullback. In some embodiments, a length of a pullback is about equivalent to a length of its standoff.

In some embodiments, radiating fins comprise a reflare. In some embodiments, a reflare is formed on a surface of a fin or attached to a surface of a fin. In some embodiments, a reflare is integrally connected with a radiating fin. In some embodiments, a reflare is formed from or attached to a cavity or at an end of a collar. In some embodiments, a reflare extends away from a collar so that a collar is about perpendicular relative to a surface of a reflare. In some embodiments, a reflare extends away from a collar and/or cavity so that a surface of a fin is about parallel relative to a surface of a reflare. In some embodiments, a reflare provides additional surface area for heat transfer. In some embodiments, a reflare provides a connection with an adjacent radiating fin when another radiating fin is adjacent thereto.

In some embodiments, a baseboard radiator comprises a core assembly. In some embodiments, a core assembly comprises radiating fins and fluid piping. In some embodiments, a core assembly comprises radiating fins that are aligned adjacent to one another with a fluid pipe passed onto a collar and/or cavity. In some embodiments, when passed through and onto fluid piping radiating fins are press fit thereto. In some embodiments, a press fit forms a mechanical connection. In some embodiments, when a radiating fin is passed through and onto fluid piping a reflare of a first radiating fin contacts a rear surface of another radiating fin. In some embodiments, a surface area of a fluid pipe is substantially covered by adjacent radiating fins. In some embodiments, a core assembly comprises between about 1 fin/inch and about 9 fins/inch.

In some embodiments, each edge of a radiating fin of a core assembly is uniform or substantially similar. In some embodiments, at least one edge of a radiating fin is different from others, so that each of these radiating fins has directionality. In some embodiments, radiating fins with directionality may be uniformly aligned to a fluid pipe in accordance with their shape.

In some embodiments, a core assembly having radiating fins that are uniformly arranged and oriented has surfaces that are defined by its radiating fins or its radiating fin's edges. In some embodiments, a core assembly, for example, has at least three surfaces, at least four surfaces, at least five surfaces, at least six surfaces, at least seven surfaces, at least eight surfaces, or more. In some embodiments, surfaces include, for example a top, a bottom, a front, and/or a rear. In some embodiments, a core assembly comprises front and rear surfaces. In some embodiments, a core assembly comprises top and bottom surfaces. In some embodiments, when using radiating fins where at least one radiating fin edge is different from others, at least one side of a core assembly is different so that a core assembly provides directionality. In some embodiments, when radiating fins are directional and uniformly arranged and oriented about a pipe, surfaces of a core assembly are directional for mounting, assembly, and/or installation.

In some embodiments, standoffs of a core assembly provide and/or maintain approximately uniform spacing between adjacent radiating fins. In some embodiments, standoffs provide and/or maintain approximately fixed spacing between adjacent radiating fins. In some embodiments, a length of a standoff is such that it contacts an adjacent radiating fin and mechanically impedes adjacent radiating fins or a portion thereof from contacting an adjacent radiating fin or portion thereof. In some embodiments, a standoff inhibits bending or crushing of a radiating fin or a plurality of radiating fins when mechanical pressure is applied to its fins. In some embodiments, a standoff retains spacing between adjacent radiating fins so that air flow there between is maintained.

In some embodiments, a core assembly is mountable.

In some embodiments, a baseboard radiator apparatus and/or core assembly comprise supporting elements. In some embodiments, supporting elements extend from a core assembly. In some embodiments, supporting elements can have any shape. In some embodiments, shapes include a wedge, a hook, a ball, or any protrusion that can be mechanically captured and/or held. In some embodiments, supporting elements attach or mount to a core assembly to a surface, for example, a wall or a plate attached to a wall.

In some embodiments, a baseboard radiator apparatus and/or core assembly comprises a supporting assembly. In some embodiments, a supporting assembly attaches or mounts to a core assembly. In some embodiments, a plurality of supporting assemblies attach or mount to a core assembly. In some embodiments, a supporting assembly is removably attached or mounted to a core assembly. In some embodiments, a supporting assembly comprises supporting elements that mount a core assembly to a wall or a plate attached to a wall. In some embodiments, a supporting assembly comprises a belt or strap or clips for attaching or mounting to a core assembly. In some embodiments, a supporting assembly mounts both to a core assembly and to a wall or a plate attached to a wall.

In some embodiments, a supporting assembly is made of or comprises a flame resistant and/or flame retardant material. In some embodiments, a supporting assembly is or comprises a metal. In some embodiments, a supporting assembly is or comprises a polymer, such as a flame resistant and/or flame retardant nylon.

In some embodiments, a supporting assembly mechanically attaches, to a core assembly, for example by belting, cinching, or clipping.

In some embodiments, radiating fins comprise at least one feature. In some embodiments, at least one feature for example is a groove, channel, slot, hole, notch, standoff, etc. In some embodiments, when aligned and assembled, each radiating fin of a plurality of radiating fins is placed in a substantially same position so that such features align to form for example, grooves, channels, slots, holes, notches, etc. in a surface of a core assembly. In some embodiments, a groove, channel, slot, hole, or notch runs along a length of the core assembly. In some embodiments, a supporting assembly attaches to a core assembly at a groove, channel, slot, hole, or notch that runs along a length of the core assembly.

In some embodiments, at least one supporting assembly mechanically attaches or clips to a core assembly. In some embodiments, at least one supporting assembly removably attaches to a core assembly. In some embodiments, a removably attached supporting assembly mechanically clips to the core assembly by grooves channels, slots, holes, and/or notches formed in a surface of a core assembly. In some embodiments, when a groove, channel, slot, hole, or notch runs a length of a core assembly, one or more removably attached supporting assemblies mechanically attach to it. In some embodiments, a plurality of supporting assemblies attach to a core assembly at predetermined intervals. In some embodiments, a plurality of supporting assemblies attach to a core assembly at predetermined intervals to support a core assembly's full length along a wall.

In some embodiments, provided baseboard radiator apparatus comprise a core assembly, including fluid piping and radiating fins, supporting assemblies, a back plate and a front casing.

In some embodiments, provided baseboard radiator apparatus is mounted to a wall. In some embodiments, provided baseboard radiator apparatus comprise a core assembly having radiating fins that are aligned and assembled on a fluid pipe to form a core assembly. In some embodiments, a core assembly comprises a plurality of supporting assemblies removably attached thereto.

In some embodiments, provided baseboard radiator apparatus comprise a back plate. In some embodiments, a back plate is a metal, alloy, or fire resistant and/or fire retardant polymer. In some embodiments, a back plate mounts to a wall. In some embodiments, a back plate is securably fixed to a wall. In some embodiments, a back plate comprises a plurality of holes for securably mounting a back plate to a wall.

In some embodiments, a core assembly mounts to a back plate. In some embodiments, a core assembly mounts to a back plate with a gap beneath to permit airflow. In some embodiments, a back plate is fixed to a wall at a height so that when assembled provided baseboard radiator apparatus has access to airflow at its bottom, near the floor. In some embodiments, a gap is between about 0.5 inch and about 12 inches.

In some embodiments, a back plate comprises a starter strip. In some embodiments, a starter strip mechanically positions its back plate to ensure proper wall and floor spacing for a baseboard radiator.

In some embodiments, supporting elements are shaped to extend away from a core assembly and fit a hanger on a back plate. In some embodiments, hangers are shaped to capture supporting elements. In some embodiments, a back plate includes at least one hanger to capture supporting elements of a core assembly. In some embodiments, a back plate includes at least two hangers to capture supporting elements of a core assembly. In some embodiments, a back plate comprises a plurality of hangers. In some embodiments, back plate is sized to include hangers that capture supporting elements on a top surface of a core assembly and/or a bottom surface of a core assembly.

In some embodiments, hangers on a back plate have a shape for capturing and/or holding a supporting element that is mounted to a core assembly. In some embodiments, a hangers are designed and configured to capture any supporting element. In some embodiments, for example, a wedge shaped supporting element would be held or captured by a v-shaped hanger. In some embodiments, hangers, attached to a back plate, are uniformly the same. In some embodiments, hangers, attached to a back plate, are different.

In some embodiments, a baseboard radiator apparatus comprises a front casing.

In some embodiments, a front casing directs air flow in through a bottom space above a floor.

In some embodiments, a front casing is a sheet of a metal, alloy, or polymer. In some embodiments, a front casing is fire resistant and/or fire retardant.

In some embodiments, a front casing attaches to a wall mounted core assembly. In some embodiments, a front casing attaches to a core assembly. In some embodiments, a front casing attaches to a front of a wall mounted core assembly at a single point. In some embodiments, a front casing attaches to a top and bottom of a wall mounted core assembly. In some embodiments, a front casing surrounds a wall mounted core assembly.

In some embodiments, a top and a bottom of a front casing can have any shape for capturing and/or holding supporting elements of a core assembly. In some embodiments, a front casing is designed and configured to capture any supporting element. In some embodiments, for example, a wedge shaped supporting element would be held or captured by a v-shaped element. In some embodiments, such a shape uniformly extends across a length of a front casing.

In some embodiments, a front casing is perforated so that it permits airflow. In some embodiments, perforations cover at least a portion of a top side of an exposed face of a front casing. In some embodiments, a front casing enhances a chimney effect. In some embodiments, an enhanced chimney effect includes a gap at a bottom of provided baseboard apparatus and perforations on a top side of a front casing. In some embodiments, perforations assist to channel air so that a warm-cool cycle of air moving in convective loops is encouraged in provided baseboard radiator apparatus.

In some embodiments, a supporting assembly mechanically separates a core assembly from a back plate and/or a front casing. In some embodiments, separation creates air flow. In some embodiments, air flow creates and/or enhances a chimney effect.

In some embodiments, provided methods recognize that it is advantageous to provide assembly and/or installation options. In some embodiments, methods of assembly and/or installing provided baseboard radiators include mounting a core assembly pre-mounted to hangers on a back plate. In some embodiments, methods of mounting a baseboard radiator apparatus further comprise attaching a mounted core assembly to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus, further comprise attaching a front casing to a core assembly that is mounted to a wall.

In some embodiments, methods of assembly and/or installing provided baseboard radiators include attaching a back plate to a wall. In some embodiments, methods of assembly and/or installing provided baseboard radiators include mounting a core assembly having supporting elements as provided herein to hangers on a back plate that is attached to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus, further comprise attaching a front casing to a mounted core assembly that is mounted to a wall.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 shows a radiating fin according to some embodiments of the present disclosure. FIG. 1 at panels (a)-(d) show different perspectives of such a radiating fin. FIG. 1 at panel (a) shows a front view of a surface of a radiating fin. FIG. 1 at panel (b) shows a first edge perspective of such a radiating fin. FIG. 1 at panel (c) shows a second edge perspective of such a radiating fin. FIG. 1 at panel (d) shows an angular view of a surface of a radiating fin.

FIG. 2 shows an image of a core assembly according to some embodiments of the present disclosure.

FIG. 3 shows an angular view of a supporting assembly for useful for mounting a core assembly of a baseboard radiator according to some embodiments of the present disclosure.

FIG. 4 shows an edge perspective of a side of a supporting assembly useful for mounting a core assembly of a baseboard radiator according to some embodiments of the present disclosure.

FIG. 5 shows an image of a core assembly according to some embodiments of the present disclosure. An installation option is shown that includes a return tube being held by a supporting assembly.

FIG. 6 shows an image of an end perspective of a baseboard radiator apparatus according to some embodiments of the present disclosure.

FIG. 7 shows an image of an angular front/end view of a baseboard radiator apparatus according to some embodiments of the present disclosure.

FIG. 8 shows an end perspective of a baseboard radiator apparatus according to some embodiments of the present disclosure.

FIG. 9 shows a front perspective of a baseboard radiator apparatus according to some embodiments of the present disclosure. A portion of the front casing is cutout, not shown in the drawing so that components behind the casing are visible.

FIG. 10 shows a baseboard radiator apparatus according to some embodiments of the present disclosure. FIG. 10 at panel (a) and at panel (b) show front and side views respectively of a baseboard radiator apparatus mounted to a back plate. An installation option is shown that includes a return tube being held by a supporting element. FIG. 10 at panel (c) and at panel (d) show front and side views respectively of a baseboard radiator apparatus mounted to a back plate. Arrows show an install option where its back plate is first mounted to the wall and a mountable core assembly slidingly secures to hangers that protrude from the back plate with the direction of the arrows.

FIG. 11 shows an end perspective of a baseboard radiator apparatus according to some embodiments of the present disclosure. The relative motion of air during the warm-cool convection operation of a baseboard radiator apparatus of the present disclosure is shown.

DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS

Various embodiments according to the present disclosure are described in detail herein. In particular, the present disclosure describes apparatus, subassemblies, and/or components, and methods of for assembly and installation of the same. Provided apparatus, subassemblies, and components are particularly useful as baseboard radiators or in baseboard radiating systems and specifically hydronic baseboard radiator apparatus, subassemblies, components, or systems.

Radiators function to provide in room heating. Baseboard radiators provide in room heating by transferring heat from forced hot or warm fluids flowing through piping to the air surrounding the piping. Radiator components are assembled around such piping to increase heat transfer efficiency from the piping that is plumbed into a room. The forced fluid flows through exposed pipes that are typically mounted in a room at the base of the wall near the floor. Radiating fins increase the exposed surface area of the pipe, thereby increasing the surface area in which heat transfer can occur.

When heat transfers from the pipes to the surrounding cooler air in the baseboard radiator, a warm-cool convection cycle is induced where the warmed air exits the baseboard radiator and rises in the room. While the rising warmed air heats the surrounding room air, cooler air moves towards the floor. Baseboard heating systems are fitted with covers to form an enclosure around the pipes. The cooler air at the floor is then drawn into the radiator at the bottom of the enclosure. The cooler air then circulates around the pipes, which again transfers heat from the fluid contained therein to the air as it passes over the pipes and radiator fins and discharges at the top. The warm-cool cycle of air moving in convective loops within a room continues as long as the exposed pipe is hot. If air flow at either its entry point at the bottom or its exit at the top is blocked, the convection cycle stops.

Typical hot water baseboard radiation systems use standard supply water temperatures of 180° F. which is circulated through copper and aluminum fin tube piping to heat the desired space and returns back to the boiler at approximately 160° F. (20° F. ΔT). The advantage of higher temperature water is that an in room radiator can quickly heat the room. The disadvantage of high temperature water is that such a boiler configuration operates above the condensing mode and limits boiler efficiency.

Modern higher efficiency water boilers are typically condensing boilers. A condensing boiler burns fuel resulting in the production of hot gases, including water vapor. The heat from these hot gases passes through a heat exchanger where the heat is transferred to water. In a condensing boiler, excess water vapor condenses to liquid water. Additional heat is extracted when the vapor condenses to liquid due to the energy released according to the latent heat of vaporization of water. The additional heat released through condensation occurs where return water is about 60° F. To achieve such return water temperatures, supply temperatures typically do not exceed about 130° F. In some embodiments, radiator design achieves efficient in room heating with low entry water temperature, for example about 115° F.-130° F. Other baseboard radiator water sources that have low entry water temperature include, for example, geothermal and solar thermal sources.

Low entry water temperature, poor assembly design, and/or improper assembly of a baseboard radiator can result in reduced radiative efficiency. Ultimately, these lead to increased heating costs and/or a prolonged or excessive time to bring a room to a desired temperature. Poor assembly design and/or improper assembly for example, includes where the base of the baseboard radiator is too close to the floor, where the radiator is not level with the floor, where fins are bent or damaged, where fluid flow is disrupted, where airflow is blocked, or where airflow is disrupted. Poor assembly design and/or improper assembly can also cause difficulty with assembly resulting in damage to radiating fins or misaligned radiating fins that disrupt or restrict air flow.

The present disclosure provides baseboard radiator assemblies and components.

The present disclosure encompasses a recognition that modern water heaters that supply baseboard radiators produce water at lower temperatures. In some embodiments, apparatus and components in accordance with the present disclosure efficiently operate in the low entering water temperature, for example about 115° F.-130° F.

The present disclosure encompasses a recognition that baseboard radiators rely on air flow to drive the warm-cool convection cycle. To provide room heating, cool air enters a baseboard radiator at the floor and rises upward through the heating elements (the “chimney effect”) to heat the cold air, which is distributes to the room as cold room air moves down to the floor and the cycle repeats.

In some embodiments, apparatus and components in accordance with the present disclosure demonstrate superior air flow. In some embodiments, provided components and apparatus are designed, configured, and arranged create or enhance the chimney effect.

The present disclosure encompasses a recognition that increased surface area within a baseboard radiator corresponds with increased heat transfer. In some embodiments, apparatus and components in accordance with the present disclosure have unique features that provide additional surface area when compared to prior designs.

The present disclosure further encompasses a recognition that improving baseboard radiator efficiency includes optimizing surface area relative to airflow. In some embodiments, provided apparatus, subassemblies, and/or components are configured and arranged to enhance radiative efficiency when compared with prior designs. In some embodiments, provided apparatus, subassemblies, and/or components are configured and arranged to have at least comparable radiative efficiency when compared with prior designs.

The present disclosure also encompasses a recognition that installation of baseboard radiator systems is often difficult due to heavy components that are cumbersome to handle due to their awkward shapes. Such difficulty during install can cause improper mounting and/or damage to radiator apparatus or its components resulting in inefficiencies. In some embodiments, provided apparatus and components are designed to minimize handling, for ease of installation and assembly.

In some embodiments, provided apparatus and components are designed to minimize damage during installation and/or handling. In some embodiments, provided apparatus and components that are designed, configured, and arranged to enhance the chimney effect, increase surface area, and/or enhance radiative efficiency also both provide for ease of installation and minimize the possibility of damage during installation and/or handling.

The present disclosure also encompasses a recognition that variations in entering water temperature, particularly with low entering water temperature can result in a ‘click’ sound while a baseboard radiating system equilibrates. In some embodiments, provided apparatus and components are designed for silent fin operation that reduces or eliminates the ‘click’ noise.

In some embodiments, the present disclosure provides methods of preparing, assembling, and/or installing provided baseboard apparatus, subassemblies, and/or components. In some embodiments, provided baseboard apparatus, subassemblies, and/or components are intended to modularly assemble from subassemblies.

Fluid Pipes

In some embodiments, provided baseboard apparatus, subassemblies, and/or components comprise pipes for distributing forced hot or warm fluids.

In some embodiments, pipes are made of or comprise a thermally conductive material. In some embodiments, pipes made of are or comprise: alloy 20, carbon steel, cast iron, chlorinated polyvinyl chloride (CPVC), copper, ductile iron, fiberglass reinforced polyester (FRP)-epoxy, FRP-polyester, FRP-vinyl ester, fluoroethylenepropylene (FEP) lined steel, glass lined steel, Hastelloy, high-density polyethylene (HDPE), low-density polyethylene (LDPE), Monel, nickel, polypropylene, polypropylene lined steel, polytetrafluoroethylene (PTFE), PTFE lined FRP, PTFE lined steel, PTFE lined stainless steel 304L, polyvinyl chloride (PVC), polyvinylidene difluoride (PVDF), rubber lined carbon steel, saran lined steel, stainless steel, stainless steel 304L, stainless steel 316L, steel, Teflon, titanium, zirconium, among others, or alloys, mixtures, or combinations thereof.

In some embodiments, provided pipes have a diameter of about 0.4 inch, about 0.45 inch, about 0.5 inch, about 0.55 inch, about 0.60 inch, about 0.65 inch, about 0.7 inch, about 0.75 inch, about 0.8 inch, about 0.85 inch, about 0.9 inch, about 0.95 inch, about 1 inch, about 1.05 inches, about 1.1 inches, about 1.15 inches, about 1.2 inches, about 1.25 inches, about 1.3 inches, about 1.35 inches, about 1.4 inches, about 1.45 inches, about 1.5 inches, about 1.55 inches, about 1.6 inches, about 1.65 inches, about 1.7 inches, about 1.75 inches, about 1.8 inches, about 1.85 inches, about 1.9 inches, about 1.95 inches, or about 2 inches.

In some embodiments, provided pipes are standard residential baseboard radiator pipes. In some embodiments, standard residential baseboard radiator pipes are copper. In some embodiments, standard residential baseboard radiator pipes are about ¾ inch diameter.

In some embodiments, provided pipes are standard commercial baseboard radiator pipes. In some embodiments, standard commercial baseboard radiator pipes are copper. In some embodiments, standard commercial baseboard radiator pipes are about 1⅝ inches in diameter.

In some embodiments, provided pipes have a nominal wall thickness of about 0.05 inch, about 0.055 inch, about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, about 0.1 inch, about 0.105 inch, about 0.11 inch, about 0.115 inch, about 0.12 inch, about 0.125 inch, about 0.13 inch, about 0.135 inch, about 0.14 inch, about 0.145 inch, about 0.15 inch, about 0.155 inch, about 0.16 inch, about 0.165 inch, about 0.17 inch, about 0.175 inch, about 0.18 inch, about 0.185 inch, about 0.19 inch, about 0.195 inch, or about 0.2 inch.

In some embodiments, provided pipes are approximately straight. In some embodiments, pipes are approximately straight so that such piping will level with the floor when installed in a room.

In some embodiments, during installation additional piping components may be used to connect a baseboard radiator to its supply and return connections. In some embodiments, during installation additional piping components may be used to connect components and/or subassemblies of a baseboard radiator. In some embodiments, additional piping is straight. In some embodiments, additional piping is bent to shape. In some embodiments, pipes are shaped as a “U”-shape. In some embodiments, pipes are shaped as a “T”-shape. In some embodiments, pipes are shaped as a “L”-shape. In some embodiments, pipes are shaped as a “S”-shape. In some embodiments, pipes are shaped in any known configuration. In some embodiments, pipes having different shapes are connected to one another. In some embodiments, pipes are connected with valves, measurement apparatus, or other components known or used in the art. In some embodiments, pipes are connected with extenders that connect lengths of pipe.

In some embodiments, provided baseboard apparatus, subassemblies, and/or components comprise pipes for carrying a fluid. In some embodiments, a fluid is or comprises water. In some embodiments, a fluid is or comprises oil.

In some embodiments, where a fluid is water, its source is a conventional water boiler, a modulating condensing boiler, a geothermal water source, or a solar thermal water source.

In some embodiments, where a fluid is water, an entering water temperature is between about 90° F. and 225° F. In some embodiments, an entering water temperature is about 90° F., about 95° F., about 100° F., about 105° F., about 110° F., about 115° F., about 120° F., about 125° F., about 130° F., about 135° F., about 140° F., about 145° F., about 150° F., about 155° F., about 160° F., about 165° F., about 170° F., about 175° F., about 180° F., about 185° F., about 190° F., about 195° F., about 200° F., about 205° F., about 210° F., about 215° F., about 220° F., or about 225° F.

In some embodiments, an entering water temperature is a low entering water temperature. In some embodiments, a low entering water temperature is between about 115° F. and 150° F. In some embodiments, a low entering water temperature is about 115° F., about 120° F., about 125° F., about 130° F., about 135° F., about 140° F., about 145° F., or about 150° F.

In some embodiments, during operation provided baseboard apparatus, subassemblies, and/or components comprise a forced fluid. In some embodiments, a forced fluid has a flow rate of about 0.25 gpm to about 10 gpm. In some embodiments, a flow rate is about 0.25 gpm, 0.5 gpm, 0.75 gpm, 1 gpm, 1.25 gpm, 1.5 gpm, 1.75 gpm, 2 gpm, 2.25 gpm, 2.5 gpm, 2.75 gpm, 3 gpm, 3.25 gpm, 3.5 gpm, 3.75 gpm, 4 gpm, 4.25 gpm, 4.5 gpm, 4.75 gpm, 5 gpm, 5.25 gpm, 5.5 gpm, 5.75 gpm, 6 gpm, 6.25 gpm, 6.5 gpm, 6.75 gpm, 6 gpm, 7.25 gpm, 7.5 gpm, 7.75 gpm, 8 gpm, 8.25 gpm, 8.5 gpm, 8.75 gpm, 9 gpm, 9.25 gpm, 9.5 gpm, 9.75 gpm, or about 10 gpm.

Radiating Fins

In some embodiments, a baseboard radiator, subassemblies, and/or components comprise radiating fins. In some embodiments, a baseboard radiator, subassemblies, and/or components comprise at least one radiating fin. In some embodiments, a baseboard radiator, subassemblies, and/or components comprise a plurality of radiating fins.

In some embodiments, a radiating fin is made of or comprises a thermally conductive material. In some embodiments, a thermally conductive material is or comprises aluminum, aluminum nitride (AlN), aluminum oxide (Al₂O₃), beryllium oxide (BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel, silver, sodium chloride, stainless steel, steel, titanium, tungsten, zinc, or zinc oxide (ZnO).

In some embodiments, radiating fins are characterized by their shape. In some embodiments, each radiating fin of a plurality of radiating fins possess a uniform shape.

In some embodiments, radiating fins have a square shape. In some embodiments, radiating fins have a rectangular shape. In some embodiments, radiating fins have a triangular shape. In some embodiments, radiating fins have a trapezoidal shape. In some embodiments, radiating fins have a concave shape. In some embodiments, radiating fins have a parabolic shape. In some embodiments, radiating fins have a polygonal shape. In some embodiments, a radiating fin is shaped such that when a plurality of adjacent radiating fins are placed at the base of a wall near the floor, aesthetically from an elevated perspective, their profile from appears minimal. In some embodiments, such radiating fins are narrow at a top sloping downward to a wide bottom.

In some embodiments, radiating fins have at least three outside edges that define its shape. In some embodiments, radiating fins have at least four outside edges that define its shape. In some embodiments, radiating fins have at least five outside edges that define its shape. In some embodiments, radiating fins have at least six outside edges that define its shape. In some embodiments, radiating fins have at least seven outside edges that define its shape. In some embodiments, radiating fins have at least eight outside edges that define its shape.

In some embodiments, provided radiating fins comprise a fin.

In some embodiments, a fin is approximately flat. In some embodiments, fins have a thickness of between about 0.020 inch and about 0.1 inch. In some embodiments, fins have a thickness of about 0.020 inch, about 0.025 inch, about 0.030 inch, about 0.035 inch, about 0.040 inch, about 0.045 inch, about 0.050 inch, about 0.055 inch, about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, or about 0.1 inch.

In some embodiments, fins comprise edges. In some embodiments, a fin has at least one edge length between about 0.4 inch and about 10 inch. In some embodiments, radiating fins have at least one edge length of about 0.40 inch, about 0.50 inch, about 0.60 inch, about 0.70 inch, about 0.80 inch, about 0.90 inch, about 1 inch, about 1.1 inches, about 1.2 inches, about 1.3 inches, about 1.4 inches, about 1.5 inches, about 1.6 inches, about 1.7 inches, about 1.8 inches, about 1.9 inches, about 2 inches, about 2.1 inches, about 2.2 inches, about 2.3 inches, about 2.4 inches, about 2.5 inches, about 2.6 inches, about 2.7 inches, about 2.8 inches, about 2.9 inches, about 3 inches, about 3.1 inches, about 3.2 inches, about 3.3 inches, about 3.4 inches, about 3.5 inches, about 3.6 inches, about 3.7 inches, about 3.8 inches, about 3.9 inches, about 4 inches, about 4.1 inches, about 4.2 inches, about 4.3 inches, about 4.4 inches, about 4.5 inches, about 4.6 inches, about 4.7 inches, about 4.8 inches, about 4.9 inches, about 5 inches, about 5.1 inches, about 5.2 inches, about 5.3 inches, about 5.4 inches, about 5.5 inches, about 5.6 inches, about 5.7 inches, about 5.8 inches, about 5.9 inches, about 6 inches, about 6.1 inches, about 6.2 inches, about 6.3 inches, about 6.4 inches, about 6.5 inches, about 6.6 inches, about 6.7 inches, about 6.8 inches, about 6.9 inches, about 7 inches, about 7.1 inches, about 7.2 inches, about 7.3 inches, about 7.4 inches, about 7.5 inches, about 7.6 inches, about 7.7 inches, about 7.8 inches, about 7.9 inches, about 8 inches, about 8.1 inches, about 8.2 inches, about 8.3 inches, about 8.4 inches, about 8.5 inches, about 8.6 inches, about 8.7 inches, about 8.8 inches, about 8.9 inches, about 9 inches, about 9.1 inches, about 9.2 inches, about 9.3 inches, about 9.4 inches, about 9.5 inches, about 9.6 inches, about 9.7 inches, about 9.8 inches, about 9.9 inches, or about 10 inches or more.

In some embodiments, each fin of provided radiating fins has a surface. In some embodiments, each fin has a surface area. In some embodiments, a fin's surface area is between about 2 in², and about 100 in². In some embodiments, a fin's surface area is about 2 in², about 2.5 in², about 3 in², about 3.5 in², about 4 in², about 4.5 in², about 5 in², about 5.5 in², about 6 in², about 6.5 in², about 7 in², about 7.5 in², about 8 in², about 8.5 in², about 9 in², about 9.5 in², about 10 in², about 10.5 in², about 11 in², about 11.5 in², about 12 in², about 12.5 in², about 13 in², about 13.5 in², about 14 in², about 14.5 in², about 15 in², about 16 in², about 17 in², about 18 in², about 19 in², about 20 in², about 21 in², about 22 in², about 23 in², about 24 in², about 25 in², about 26 in², about 27 in², about 28 in², about 29 in², about 30 in², about 35 in², about 40 in², about 45 in², about 50 in², about 55 in², about 60 in², about 65 in², about 70 in², about 75 in², about 80 in², about 85 in², about 90 in², about 95 in², or about 100 in².

In some embodiments, provided radiating fins each comprise turbulators. In some embodiments, a fin surface comprises at least one turbulator. In some embodiments, a fin surface comprises a plurality of turbulators. In some embodiments, a turbulator is a portion of a surface of a fin that is raised or depressed relative to its surface. While not wishing to be bound to any particular theory, it is believed that provided fin turbulators provide a minor air flow cycle disruption around provided radiating fins and increase surface for heat transfer.

In some embodiments, turbulators are or comprise grooves. In some embodiments, grooves are substantially parallel to one another. In some embodiments, grooves are substantially parallel to at least one fin edge. In some embodiments, grooves are substantially uniformly spaced relative to one another. In some embodiments, grooves are substantially uniformly spaced relative to at least one edge. In some embodiments, grooves are random. In some embodiments, turbulators are isolated from an edge. In some embodiments, turbulators are shaped. In some embodiments, for example, turbulators are circular, square, rectangular, etc.

In some embodiments, turbulators extend from at least one radiating fin edge to another. In some embodiments, turbulators do not fully extend between edges. In some embodiments, turbulators have a length between about 0.4 inch and about 10 inches. In some embodiments, turbulators have a length of about 0.40 inch, about 0.50 inch, about 0.60 inch, about 0.70 inch, about 0.80 inch, about 0.90 inch, about 1 inch, about 1.1 inches, about 1.2 inches, about 1.3 inches, about 1.4 inches, about 1.5 inches, about 1.6 inches, about 1.7 inches, about 1.8 inches, about 1.9 inches, about 2 inches, about 2.1 inches, about 2.2 inches, about 2.3 inches, about 2.4 inches, about 2.5 inches, about 2.6 inches, about 2.7 inches, about 2.8 inches, about 2.9 inches, about 3 inches, about 3.1 inches, about 3.2 inches, about 3.3 inches, about 3.4 inches, about 3.5 inches, about 3.6 inches, about 3.7 inches, about 3.8 inches, about 3.9 inches, about 4 inches, about 4.1 inches, about 4.2 inches, about 4.3 inches, about 4.4 inches, about 4.5 inches, about 4.6 inches, about 4.7 inches, about 4.8 inches, about 4.9 inches, about 5 inches, about 5.1 inches, about 5.2 inches, about 5.3 inches, about 5.4 inches, about 5.5 inches, about 5.6 inches, about 5.7 inches, about 5.8 inches, about 5.9 inches, about 6 inches, about 6.1 inches, about 6.2 inches, about 6.3 inches, about 6.4 inches, about 6.5 inches, about 6.6 inches, about 6.7 inches, about 6.8 inches, about 6.9 inches, about 7 inches, about 7.1 inches, about 7.2 inches, about 7.3 inches, about 7.4 inches, about 7.5 inches, about 7.6 inches, about 7.7 inches, about 7.8 inches, about 7.9 inches, about 8 inches, about 8.1 inches, about 8.2 inches, about 8.3 inches, about 8.4 inches, about 8.5 inches, about 8.6 inches, about 8.7 inches, about 8.8 inches, about 8.9 inches, about 9 inches, about 9.1 inches, about 9.2 inches, about 9.3 inches, about 9.4 inches, about 9.5 inches, about 9.6 inches, about 9.7 inches, about 9.8 inches, about 9.9 inches, or about 10 inches or more.

In some embodiments, turbulators have a width measured perpendicular to its length between about 0.075 inch and about 2 inches. In some embodiments, fins have a thickness of about 0.075 inch, about 0.08 inch, about 0.085 inch, about 0.09 inch, about 0.095 inch, about 0.1 inch, about 0.11 inch, about 0.12 inch, about 0.13 inch, about 0.14 inch, about 0.15 inch, about 0.16 inch, about 0.17 inch, about 0.18 inch, about 0.19 inch, about 0.2 inch, about 0.21 inch, about 0.22 inch, about 0.23 inch, about 0.24 inch, about 0.25 inch, about 0.26 inch, about 0.27 inch, about 0.28 inch, about 0.29 inch, about 0.3 inch, about 0.31 inch, about 0.32 inch, about 0.33 inch, about 0.34 inch, about 0.35 inch, about 0.36 inch, about 0.37 inch, about 0.38 inch, about 0.39 inch, about 0.4 inch, about 0.41 inch, about 0.42 inch, about 0.43 inch, about 0.44 inch, about 0.45 inch, about 0.46 inch, about 0.47 inch, about 0.48 inch, about 0.49 inch, about 0.5 inch, about 0.55 inch, about 0.6 inch, about 0.65 inch, about 0.7 inch, about 0.75 inch, about 0.8 inch, about 0.85 inch, about 0.9 inch, about 0.95 inch, about 1 inch, about 1.05 inches, about 1.10 inches, about 1.15 inches, about 1.20 inches, about 1.25 inches, about 1.30 inches, about 1.35 inches, about 1.40 inches, about 1.45 inches, about 1.50 inches, about 1.55 inches, about 1.60 inches, about 1.65 inches, about 1.70 inches, about 1.75 inches, about 1.80 inches, about 1.85 inches, about 1.90 inches, about 1.95 inches, or about 2 inches or more.

In some embodiments, a turbulator is raised above its fin's surface or depressed below its fin's surface according to a depth. In some embodiments, turbulators have a thickness of between about 0.020 inch and about 0.26 inch. In some embodiments, fins have a thickness of about 0.020 inch, about 0.025 inch, about 0.030 inch, about 0.035 inch, about 0.040 inch, about 0.045 inch, about 0.050 inch, about 0.055 inch, about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, about 0.1 inch, about 0.105 inch, about 0.110 inch, about 0.115 inch, about 0.120 inch, about 0.125 inch, about 0.130 inch, about 0.135 inch, about 0.140 inch, about 0.145 inch, about 0.150 inch, about 0.155 inch, about 0.160 inch, about 0.165 inch, about 0.170 inch, about 0.175 inch, about 0.180 inch, about 0.185 inch, about 0.190 inch, about 0.195 inch, about 0.2 inch, about 0.205 inch, about 0.210 inch, about 0.215 inch, about 0.220 inch, about 0.225 inch, about 0.230 inch, about 0.235 inch, about 0.240 inch, about 0.245 inch, about 0.250 inch, or about 0.255 inch or more.

In some embodiments, provided radiating fins comprise a cavity having a recess defined therein. In some embodiments, a cavity is a hole through a fin surface. In some embodiments, a hole is defined by a recessed edge in a surface of a radiating fin. In some embodiments, a hole is placed about in a center of a fin. In some embodiments, a hole through a fin's surface is skewed away from a center of a fin. In some embodiments, a hole is circular. In some embodiments, a hole is not circular, for example, oval, rectangular, etc.

In some embodiments, provided radiating fins comprise a sleeve segment. In some embodiments, a sleeve segments attaches, connects, or integrates with a cavity on a radiating fin. In some embodiments, a sleeve segment attached, connected to, or integrated with a cavity of a radiating fin. In some embodiments, a sleeve segment extends away from a surface of a radiating fin about perpendicular relative to a radiating fin's surface. In some embodiments, a sleeve segment is connected to a cavity on a fin and extending away therefrom forms a collar.

In some embodiments, a sleeve segment is or comprises a thermally conductive material. In some embodiments, a thermally conductive material is or comprises aluminum, aluminum nitride (AlN), aluminum oxide (Al₂O₃), beryllium oxide (BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel, silver, sodium chloride, stainless steel, steel, titanium, tungsten, zinc, or zinc oxide (ZnO). In some embodiments, a collar and/or cavity material is the same as a fin material. In some embodiments, a collar and/or cavity material and a fin material are thermally expansion matched.

In some embodiments, a hole diameter is about a diameter of a fluid pipe. In some embodiments, a hole diameter is less that about a diameter of a fluid pipe. In some embodiments, a hole diameter is sized so that when a fluid pipe is placed there through, it forms a pressed fit between a cavity and a fluid pipe.

In some embodiments, a sleeve segments is between about 0.060 inch and about 1 inch. In some embodiments, a collar, a sleeve segment attached to a fin, extends above a fin's surface to a height of between about 0.060 inch and about 1 inch. In some embodiments, a collar and/or cavity extends above a fin surface to a height of about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, about 0.1 inch, about 0.105 inch, about 0.110 inch, about 0.115 inch, about 0.120 inch, about 0.125 inch, about 0.130 inch, about 0.135 inch, about 0.140 inch, about 0.145 inch, about 0.150 inch, about 0.155 inch, about 0.160 inch, about 0.165 inch, about 0.170 inch, about 0.175 inch, about 0.180 inch, about 0.185 inch, about 0.190 inch, about 0.195 inch, about 0.2 inch, about 0.205 inch, about 0.210 inch, about 0.215 inch, about 0.220 inch, about 0.225 inch, about 0.230 inch, about 0.235 inch, about 0.240 inch, about 0.245 inch, about 0.250 inch, about 0.260 inch, about 0.270 inch, about 0.280 inch, about 0.290 inch, about 0.30 inch, about 0.310 inch, about 0.320 inch, about 0.330 inch, about 0.340 inch, about 0.350 inch, about 0.360 inch, about 0.370 inch, about 0.380 inch, about 0.390 inch, about 0.40 inch, about 0.410 inch, about 0.420 inch, about 0.430 inch, about 0.440 inch, about 0.450 inch, about 0.460 inch, about 0.470 inch, about 0.480 inch, about 0.490 inch, about 0.50 inch, about 0.550 inch, about 0.60 inch, about 0.650 inch, about 0.70 inch, about 0.750 inch, about 0.80 inch, about 0.850 inch, about 0.90 inch, about 0.950 inch, about 1 inch or more. While not wishing to be bound to a particular theory, it is believed that a collar provides increased surface area. Moreover, while not wishing to be bound to a particular theory, it is further believed that when a plurality of radiating fins are placed adjacent to one another, a collar provides a fixed fin spacing.

In some embodiments, when a fluid pipe is press fit through a collar, it forms an integrated connection therewith. In some embodiments, a highly thermally conductive and/or near thermally expansion matched solder material coats an interface between a fluid pipe and a collar to ensure good thermal contact.

In some embodiments, provided radiating fins each comprise standoffs. In some embodiments, provided radiating fins each comprise at least one standoff. In some embodiments, when a plurality of radiating fins are placed adjacent to one another, a standoff provides and/or maintains uniform and/or fixed spacing between fins. In some embodiments, a length of a standoff is such that it contacts an adjacent radiating fin and mechanically impedes it or a portion thereof from contacting an adjacent radiating fin. In some embodiments, a standoff inhibits bending or crushing of a radiating fin or a plurality of radiating fins when mechanical pressure is applied to its fins. In some embodiments, a standoff retains spacing between adjacent radiating fins so that air flow there between is maintained.

In some embodiments, a standoff extends away from a surface of a radiating fin in a direction about perpendicular relative to a surface of a radiating fin. In some embodiments, a standoff extends away from a front surface of a radiating fin. In some embodiments, a standoff extends away from a back surface of a radiating fin. In some embodiments, a standoff extends away from a front and a back surface of a radiating fin. In some embodiments, a standoff extends away from a surface of a radiating fin at an angle of about 90° relative to a fin's surface. In some embodiments, a standoff extends away from a surface of a radiating fin at an angle of between about 105° and about 75° relative to a fin's surface. In some embodiments, a standoff extends away from a surface of a radiating fin at an angle of about 105°, about 104°, about 103°, about 102°, about 101°, about 100°, about 99°, about 98°, about 97°, about 96°, about 95°, about 94°, about 93°, about 92°, about 91°, about 90°, about 89°, about 88°, about 87°, about 86°, about 85°, about 84°, about 83°, about 82°, about 81°, about 80°, about 79°, about 78°, about 77°, about 76°, or about 75° relative to a fin's surface.

In some embodiments, a standoff extends above a fin surface to a height of between about 0.060 inch and about 1 inch. In some embodiments, a standoff extends above a fin surface to a height of about 0.060 inch, about 0.065 inch, about 0.070 inch, about 0.075 inch, about 0.080 inch, about 0.085 inch, about 0.090 inch, about 0.095 inch, about 0.1 inch, about 0.105 inch, about 0.110 inch, about 0.115 inch, about 0.120 inch, about 0.125 inch, about 0.130 inch, about 0.135 inch, about 0.140 inch, about 0.145 inch, about 0.150 inch, about 0.155 inch, about 0.160 inch, about 0.165 inch, about 0.170 inch, about 0.175 inch, about 0.180 inch, about 0.185 inch, about 0.190 inch, about 0.195 inch, about 0.2 inch, about 0.205 inch, about 0.210 inch, about 0.215 inch, about 0.220 inch, about 0.225 inch, about 0.230 inch, about 0.235 inch, about 0.240 inch, about 0.245 inch, about 0.250 inch, about 0.260 inch, about 0.270 inch, about 0.280 inch, about 0.290 inch, about 0.30 inch, about 0.310 inch, about 0.320 inch, about 0.330 inch, about 0.340 inch, about 0.350 inch, about 0.360 inch, about 0.370 inch, about 0.380 inch, about 0.390 inch, about 0.40 inch, about 0.410 inch, about 0.420 inch, about 0.430 inch, about 0.440 inch, about 0.450 inch, about 0.460 inch, about 0.470 inch, about 0.480 inch, about 0.490 inch, about 0.50 inch, about 0.550 inch, about 0.60 inch, about 0.650 inch, about 0.70 inch, about 0.750 inch, about 0.80 inch, about 0.850 inch, about 0.90 inch, about 0.950 inch, or about 1 inch or more.

In some embodiments, a standoff has a width of between about 0.020 inch and about a length of a fin's edge.

In some embodiments, a standoff is positioned at an edge of a fin. In some embodiments, a standoff is positioned near an edge of a fin. In some embodiments, a standoff is positioned at a distance from an edge. In some embodiments, a distance a standoff is positioned from an edge is a pullback.

In some embodiments, a standoff is a detachable component that added to at least one edge of a radiating fin. In some embodiments, a detachable standoff is added to more than one edge of a radiating fin. In some embodiments, a plurality of standoffs are added to at least one edge of a radiating fin. In some embodiments, a plurality of standoffs are added to more than one edge of a radiating fin. In some embodiments, a detachable standoff is attached to an edge and extends in both directions away from a surface of a radiating fin. In some embodiments, when a standoff is a detachable standoff, a pullback is any distance from an edge.

In some embodiments, a detachable standoff attaches to a fin by an attachment component, such as a clip, a fastener, a clasp, a screw, etc.

In some embodiments, a detachable standoff and its attachment component are or comprises a thermally conductive material. In some embodiments, a thermally conductive material is or comprises aluminum, aluminum nitride (AlN), aluminum oxide (Al₂O₃), beryllium oxide (BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel, silver, sodium chloride, stainless steel, steel, titanium, tungsten, zinc, or zinc oxide (ZnO). In some embodiments, a material of a detachable standoff material is the same as a fin material. In some embodiments, a material of a detachable is thermally conductive and/or near thermally expansion matched to a fin material.

In some embodiments, a standoff is formed from an edge of a fin or a portion of a fin's edge. In some embodiments, a portion of an edge of a fin is bent so that it extends away from a surface of a fin. In some embodiments, a standoff is formed from at one or more edges of a fin. In some embodiments, a standoff is formed from at least a portion of one or more edges of a fin. In some embodiments, an edge includes either a straight portion, a curved portion, and/or a corner portion of an edge of a fin. In some embodiments, when a standoff is formed from an edge, a pullback is equivalent to a length of its standoff.

In some embodiments, provided radiating fins each comprise a reflare.

In some embodiments, a reflare is formed from or attached to a collar. In some embodiments, a reflare extends away from a collar and/or cavity so that the collar and/or cavity is about perpendicular relative to a surface of a reflare. In some embodiments, a reflare extends away from a collar so that a surface of a fin is about parallel relative to a surface of a reflare. While not wishing to be bound to a particular theory, it is believed that a reflare provides additional surface area for heat transfer and provides a connection to another radiating fin when another radiating fin is adjacent thereto.

In some embodiments, a reflare uniformly extends away from a collar and/or cavity. In some embodiments, a reflare extends away from a collar and/or cavity between about 0.005 inch and about 0.4 inch. In some embodiments, a reflare extends away from a collar and/or cavity about 0.005 inch, about 0.01 inch, about 0.015 inch, about 0.02 inch, about 0.025 inch, about 0.03 inch, about 0.035 inch, about 0.04 inch, about 0.045 inch, about 0.05 inch, about 0.055 inch, about 0.06 inch, about 0.065 inch, about 0.07 inch, about 0.075 inch, about 0.08 inch, about 0.085 inch, about 0.09 inch, about 0.095 inch, about 0.1 inch, 0.105 inch, about 0.11 inch, about 0.115 inch, about 0.12 inch, about 0.125 inch, about 0.13 inch, about 0.135 inch, about 0.14 inch, about 0.145 inch, about 0.15 inch, about 0.155 inch, about 0.16 inch, about 0.165 inch, about 0.17 inch, about 0.175 inch, about 0.18 inch, about 0.185 inch, about 0.19 inch, about 0.195 inch, about 0.2 inch, 0.205 inch, about 0.21 inch, about 0.215 inch, about 0.22 inch, about 0.225 inch, about 0.23 inch, about 0.235 inch, about 0.24 inch, about 0.245 inch, about 0.25 inch, about 0.255 inch, about 0.26 inch, about 0.265 inch, about 0.27 inch, about 0.275 inch, about 0.28 inch, about 0.285 inch, about 0.29 inch, about 0.295 inch, about 0.3 inch, 0.305 inch, about 0.31 inch, about 0.315 inch, about 0.32 inch, about 0.325 inch, about 0.33 inch, about 0.335 inch, about 0.34 inch, about 0.345 inch, about 0.35 inch, about 0.355 inch, about 0.36 inch, about 0.365 inch, about 0.37 inch, about 0.375 inch, about 0.38 inch, about 0.385 inch, about 0.39 inch, about 0.395 inch, about 0.4 inch, or more.

In some embodiments, a reflare is or comprises a thermally conductive material. In some embodiments, a thermally conductive material is or comprises aluminum, aluminum nitride (AlN), aluminum oxide (Al₂O₃), beryllium oxide (BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel, silver, sodium chloride, stainless steel, steel, titanium, tungsten, zinc, or zinc oxide (ZnO). In some embodiments, a reflare is made of the same as a fin material and/or a sleeve segment material. In some embodiments, a reflare and a fin material and/or a sleeve segment material is thermally conducting and thermally expansion matched.

In some embodiments, a radiating fin comprises supporting elements. In some embodiments, supporting elements extend from at least some radiating fins. In some embodiments, supporting elements can have any shape. In some embodiments, shapes include a wedge, a hook, a ball, or any protrusion that can be mechanically captured and/or held. In some embodiments, radiating fins are aligned and assembled on a fluid pipe to form a core assembly.

In some embodiments, one or more supporter elements useful for mounting extend from at least some radiating fins. In some embodiments, when a plurality of radiating fins are arranged adjacent to one another, supporter elements are useful for mounting extend from at least some radiating fins for mounting. In some embodiments, supporting elements extending from at least some radiating fins attach to or mount to a core assembly to a surface, for example, a wall or a plate attached to a wall.

Supporting Assembly

In some embodiments, a baseboard radiator comprises a supporting assembly. In some embodiments, a baseboard radiator comprises at least one supporting assembly.

In some embodiments, a supporting assembly comprises supporting elements. In some embodiments, supporting elements extend from a supporting assembly. In some embodiments, supporting elements can have any shape. In some embodiments, shapes include a wedge, a hook, a ball, or any protrusion that can be mechanically captured and/or held.

In some embodiments, a supporting assembly integrates with a core assembly of radiating fins and piping. In some embodiments, a supporting assembly is a detachable.

In some embodiments, a supporting assembly attaches to components and/or subassemblies and is useful for mounting a core assembly or a baseboard radiator to a surface, for example, a wall or a plate attached to a wall.

In some embodiments, a supporting assembly creates spacing and/or enhances airflow resulting in a chimney effect.

In some embodiments, a supporting assembly is a single detachable component.

In some embodiments, a supporting assembly is or comprises a belt, cinch, or strap. In some embodiments, a single component supporting assembly mounts to a portion of a core assembly, which includes radiating fins and piping. In some embodiments, a plurality such supporting assemblies mount to a core assembly, which includes radiating fins and piping. In some embodiments, a plurality such supporting assemblies are distributed along a length of a baseboard and/or its core assembly for mounting a core assembly, which includes radiating fins and piping.

In some embodiments, a supporting assembly includes multiple components.

In some embodiments, a supporting assembly is or comprises at least a pair of clips. In some embodiments, a pair of clips attach or mount each support assembly to a portion of a core assembly, which includes radiating fins and piping. In some embodiments, each clip of a pair of clips attaches or mounts complementary or opposite its pair so that a pair of clips mounts to a portion of a core assembly, which includes radiating fins and piping. In some embodiments, a plurality supporting assemblies are distributed along a length of a baseboard and/or its core assembly for mounting a core assembly, which includes radiating fins and piping.

In some embodiments, a supporting assembly has a notch to hold a fluid pipe return.

In some embodiments, a supporting assembly wraps or clips onto a core assembly. In some embodiments, a supporting assembly creates space for airflow. The support elements may create space for airflow between the core assembly and a front casing and/or the back panel. In some embodiments, a supporting assembly creates or enhances a chimney effect.

In some embodiments, a supporting assembly is or comprises a thermally conductive material. In some embodiments, a thermally conductive material is or comprises for example aluminum, aluminum nitride (AlN), aluminum oxide (Al₂O₃), beryllium oxide (BeO), brass, bronze, carbon nanotubes, copper, diamond, gallium arsenide (GaAs), gold, graphite, indium phosphide (InP), iron, lead, nickel, silver, sodium chloride, stainless steel, steel, titanium, tungsten, zinc, or zinc oxide (ZnO).

In some embodiments, a supporting assembly is or comprises a fire retardant material. In some embodiments, fire retardant materials are engineered to burn more slowly than is designed to slowly burn. In some embodiments, a fire retardant material is or comprises for example carbon foam, coated nylon, Kevlar, melamine, Nomex, or polybenzimidazole (PBI).

Core Assembly

In some embodiments, a baseboard radiator and/or subassembly comprises a core assembly. In some embodiments, a core assembly is mountable.

In some embodiments, a core assembly comprises radiating fins and piping. In some embodiments, a radiating fin is aligned by a collar and/or cavity and passed through onto piping. In some embodiments, a plurality of radiating fins are aligned by their collar and/or cavity in series and passed through onto piping.

In some embodiments, each radiating fin of a plurality is passed through and press fit adjacent to another on a pipe. In some embodiments, a collar and/or reflare of a radiating fin abuts a backside of its adjacent fin. In some embodiments, a plurality of radiating fins are arranged about a pipe in a same manner, wherein a collar and/or reflare of a radiating fin abuts a backside of its adjacent fin.

In some embodiments, a core assembly includes a series of adjacent radiating fins where a reflare or collar and/or cavity mechanically contacts an adjacent radiating fin. In some embodiments, a radiating fin covers a fluid pipe. In some embodiments, radiating fins entirely cover a fluid pipe so that there is no gap around a fluid pipe.

In some embodiments, a reflare of a radiating fin mechanically contacts a backside of a fin its adjacent radiating fin. While not wishing to be bound to a particular theory, it is believed that a reflare provides additional surface area for heat transfer and provides for a more consistent and uniform temperature distribution between fins.

In some embodiments, a core assembly includes a series of adjacent radiating fins where there is gap between fins.

In some embodiments, a collar creates separation between fins of adjacent radiating fins. In some embodiments, a collar separates adjacent radiating fins while also ensuring mechanical contact between a fin and a pipe along its full pipe length. In some embodiments, separation of adjacent radiating fins results in between about 1 fin/inch and about 9 fins/inch. In some embodiments, separation of adjacent radiating fins results in about 1 fin/inch, about 1.5 fins/inch, about 2 fins/inch, about 2.5 fins/inch, about 3 fins/inch, about 3.25 fins/inch, about 3.5 fins/inch, about 3.75 fins/inch, about 4 fins/inch, about 4.25 fins/inch, about 4.5 fins/inch, about 5 fins/inch, about 5.25 fins/inch, about 5.5 fins/inch, about 5.75 fins/inch, about 6 fins/inch, about 6.25 fins/inch, about 6.5 fins/inch, about 7 fins/inch, about 7.5 fins/inch, about 8 fins/inch, about 8.5 fins/inch, or about 9 fins/inch.

In some embodiments, a radiating fin is press fit to piping. In some embodiments, a plurality of radiating fins are arranged adjacent to one another and press fit onto piping. In some embodiments, a press fit mechanically connects a radiating fin to a pipe. In some embodiments, radiating fins are press fit to a single pipe. In some embodiments, a single pipe is a fluid supply pipe. In some embodiments, a plurality of radiating fins are press fit to a pipe.

In some embodiments, a thermally conductive material, such as a solder, gel, or paste is sandwiched between an inside surface of a collar and/or cavity of a radiating fin and an outside surface of a pipe. In some embodiments, a thermally conductive material flows to fill gaps between a radiating fin and a pipe for enhancing heat transfer.

In some embodiments, each radiating fin of a plurality of radiating fins have a shape. In some embodiments, radiating fins have a uniform shape. In some embodiments, aligning a radiating fin by a collar and/or cavity occurs such that each radiating fin is arranged and/or oriented by its shape about piping. In some embodiments, each radiating fin of a plurality of radiating fins is arranged and/or oriented about piping in a same manner. In some embodiments, radiating fins with a uniform shape or same shape are arranged and/or oriented about piping in a same manner.

In some embodiments, a core assembly comprises standoffs. In some embodiments, a standoff mechanically creates, maintains, or retains separation between at least a portion of a fin and its adjacent radiating fin. In some embodiments, a standoff extends away from a surface of a fin in a direction that is perpendicular to that fin's surface. In some embodiments, a standoff extends away from a surface of a fin in a direction that is about perpendicular to that surface. As indicated above, in some embodiments, a standoff extends away from a surface of a radiating fin at an angle of between about 105° and about 75° relative to a fin's surface. As indicated above, in some embodiments, a standoff extends away from a fin surface at a distance between about 0.060 inch and about 1 inch.

As indicated above, in some embodiments, at least one other standoff is integrated with a fin or detachable. In some embodiments, a standoff is a single detachable component. In some embodiments, a standoff is at least one detachable component. In some embodiments, at least one standoff is formed from a fin edge.

Additionally, in some embodiments, a detachable standoff is a single strip, block, or piece of material mounted or placed along a portion of at least one edge between radiating fins. In some embodiments, a detachable standoff is at least one strip, block, or piece of material mounted or placed between adjacent radiating fins. In some embodiments, a plurality of standoffs are mounted or placed between adjacent radiating fins.

In some embodiments, standoffs maintain a desired separation between fins of adjacent radiating fins. In some embodiments, standoffs thereby retain and/or ensure consistent air flow between adjacent fins. In some embodiments, a standoff limits movement, bending, crushing of a fin or portion thereof, when a fin, radiating fin, or core assembly is mechanically handled or contacted, for example during manufacturing, shipping, assembly, while in use, while being adjusted, and/or while under repair.

In some embodiments, a core assembly has a length. In some embodiments, a core assembly has a length commensurate to a length of its fluid piping. In some embodiments, a core assembly length is any desirable length. In some embodiments, a core assembly length, for example, is about less than a typical wall length. In some embodiments, a core assembly length is a standard length, for example, 1 ft., 2 ft., 3 ft., 4 ft., 5 ft., 6 ft., 7 ft., 8 ft., 9 ft., 10 ft., 11 ft., 12 ft., 13 ft., 14 ft., 15 ft., or more. In some embodiments, a core assembly length is a special order length. In some embodiments, a core assembly length is standardized for residential or commercial installations. In some embodiments, a core assembly length is optimized for handling, transporting, and/or installation.

In some embodiments, a core assembly has a has a height and a width. In some embodiments, a core assembly has a has a height and a width that is defined by its radiating fins arranged and assembled on its fluid pipe. In some embodiments, a core assembly's height and/or width is determined by its radiating fins uniformly arranged and oriented. In some embodiments, a core assembly having radiating fins that are uniformly arranged and oriented have a height and/or width which is uniform along its length.

In some embodiments, a core assembly having radiating fins that are uniformly arranged and oriented have surfaces defined by its radiating fins. In some embodiments, a core assembly having radiating fins that are uniformly arranged and oriented about a fluid pipe have surfaces defined by its radiating fin's edges. In some embodiments, a core assembly, for example, has at least three surfaces, at least four surfaces, at least five surfaces, at least six surfaces, at least seven surfaces, at least eight surfaces, or more. In some embodiments, surface include, for example a top, a bottom, a front, and/or a back.

As provided above, in some embodiments, edges of at least some radiating fins are uniform or substantially similar. In some embodiments, at least one edge of at least some radiating fins is different. In some embodiments, at least one edge of such radiating fins includes at least one feature, so that such a radiating fin has directionality. In some embodiments, after arranging and orienting a plurality of such radiating fins according to its feature and assembling to form a core assembly, at least one surface of core assembly is different from others, so that a core assembly provides directionality for mounting, assembly, and/or installation.

In some embodiments, a core assembly is mountable. In some embodiments, a core assembly is mountable, for example to a plate or wall.

In some embodiments, a core assembly comprises supporting elements for mounting. In some embodiments, supporting elements are integrated with a core assembly. In some embodiments, supporting elements are integrated with a supporting assembly that removably attaches to a core assembly.

In some embodiments, supporting elements are integrated with a core assembly so that such supporting elements extend or protrude outward from a core assembly. In some embodiments, supporting elements are integrated with at least some radiating fins so that when assembled a core assembly has integrated supporting elements that extend or protrude outward therefrom.

In some embodiments, supporting elements are integrated with a supporting assembly that can be removably attached to the core assembly. In some embodiments, supporting elements integrated with a supporting assembly that is removably attached by a belt, strap, or cinch that wraps around a core assembly. In some embodiments, supporting elements are integrated with a supporting assembly that is removably attached to a core assembly by a clip.

In some embodiments, supporting are elements integrated with a supporting assembly on a clip that attaches to a core assembly. In some embodiments, supporting elements are integrated with a supporting assembly that is removably attached to a core assembly by a clip.

In some embodiments, a core assembly comprises at least some attachment points so that a supporting assembly can belt, strap, cinch, or clip thereto. In some embodiments, attachment points for a supporting assembly include, for example, grooves, channels, slots, holes, notches, etc.

In some embodiments, at least one supporting assembly mechanically attaches or clips to a core assembly by such attachment points. In some embodiments, at least one supporting assembly mechanically belts, straps, cinches, or clips to a core assembly by such attachment points.

In some embodiments, radiating fins comprise a feature. In some embodiments, a feature includes a groove, a channel, a slot, a hole, a notch, for example, a standoff. In some embodiments, attachment points are formed in a core assembly when each radiating fin having such a feature is aligned, arranged, oriented, and assembled according its feature.

In some embodiments, a feature, for example, a standoff, is defined in at least one edge of a radiating fin. That is, in some embodiments, a standoff is formed when at least a portion of an edge, is bent or manipulated away from a surface of a fin. In some embodiments, a plurality of radiating fins are aligned, arranged, and oriented according to their standoffs, so that they are all in a line. In some embodiments, such radiating fins are assembled to form a core assembly. In some embodiments, a core assembly comprising such standoffs form a groove that is useful as an attachment point.

In some embodiments, at least one supporting assembly mechanically attaches or clips to a core assembly at such a groove, channel, slot, hole, or notch.

In some embodiments, a groove, channel, slot, hole, or notch runs a length of a core assembly. In some embodiments, when a groove, channel, slot, hole, or notch runs a length of a core assembly, one or more supporting assemblies mechanically attach to it. In some embodiments, supporting elements attach at predetermined intervals. In some embodiments, supporting elements attach to a core assembly at set intervals. In some embodiments, supporting assemblies attach to a core assembly about one per every five inches, about one per every five inches, about one per every five inches, one per every about five inches, about six inches, about seven inches, about eight inches, about nine inches, about ten inches, about 11 inches, about 12 inches, about 13 inches, about 14 inches, about 15 inches, about 16 inches, about 17 inches, about 18 inches, about 19 inches, about 20 inches, about 21 inches, about 22 inches, about 23 inches, about 24 inches, about 25 inches, about 26 inches, about 27 inches, about 28 inches, about 29 inches, about 30 inches, about 31 inches, about 32 inches, about 33 inches, about 34 inches, about 35 inches, about 36 inches, about 42 inches, about 48 inches, about 54 inches, about 60 inches, about 72 inches, about 84 inches, about 96 inches, about 108 inches, about 120 inches, about 132 inches, or about 144 inches, or more.

In some embodiments, multiple attachment points are formed in a core assembly, including a groove, a channel, a slot, a hole, or a notch, etc.

In some embodiments, radiating fins comprise more than one feature. In some embodiments, a core assembly is aligned, arranged, and oriented with radiating fins according to multiple features, for example, multiple standoffs. In some embodiments, multiple attachment points are formed where each standoff is placed in about the same or substantially the same position on each edge of a plurality of radiating fins. In some embodiments, a core assembly comprising such an arrangement comprises multiple grooves, channels, slots, holes, or notches formed therefrom. In some embodiments, a core assembly comprising multiple grooves is useful for providing multiple attachment points.

In some embodiments, multiple supporting assemblies mechanically belt, strap, cinch, or clip to a core assembly at such attachment points.

In some embodiments, multiple attachment points on a core assembly are aligned with each other so that multiple supporting assemblies attach. In some embodiments, attachment points on front and rear surfaces of a core assembly are aligned. In some embodiments, attachment points on top and bottom surfaces of a core assembly are aligned. In some embodiments, attachment points on front, rear top, and bottom are aligned so that multiple supporting assemblies can mount at multiple attachment points at each interval.

Baseboard Radiator Apparatus and Mounting System

In some embodiments, a baseboard radiator apparatus comprises at least one fluid pipe, radiating fins, a back plate, a front casing, and at least one supporting assembly attached to the core assembly for mounting the core assembly to the back plate.

In some embodiments, a baseboard radiator apparatus comprises a core assembly as provided herein. In some embodiments, a baseboard radiator apparatus comprises radiating fins as provided herein. In some embodiments, a baseboard radiator apparatus comprises fluid piping as provided herein.

In some embodiments, a baseboard radiator apparatus comprises supporting elements. In some embodiments, supporting elements extend from a core assembly and are integral with its radiating fins. In some embodiments, a baseboard radiator apparatus comprises rear supporting elements. In some embodiments, such rear supporting element extend away from a core assembly at a top and/or bottom. In some embodiments, a baseboard radiator apparatus comprises front supporting elements. In some embodiments, such front supporting element extend away from a core assembly at a top and/or bottom. In some embodiments, such supporting elements are formed from a radiating fin.

In some embodiments, a baseboard radiator apparatus comprises at least one supporting assembly with supporting elements at front and rear surfaces of its core assembly for mounting. In some embodiments, supporting elements extend from a supporting assembly that is mounted to a core assembly. In some embodiments, a core assembly includes at least one supporting assembly with supporting elements at a rear surface of its core assembly for mounting. In some embodiments, a core assembly includes at least one supporting assembly with supporting elements at the rear surface of the core assembly for mounting a core assembly to a back plate. In some embodiments, when a support element is captured and/or held by supporting elements to a back plate, a core assembly is then securably mounted thereto.

In some embodiments, supporting elements are shaped to fit hangers on a back plate so that such hangers capture and/or hold supporting elements for mounting. In some embodiments, supporting elements can have any shape. In some embodiments, shapes include a wedge, a hook, a ball, or any protrusion that can be mechanically captured and/or held.

In some embodiments, supporting elements that are integrated with a supporting assembly or extending from radiating fins, are uniformly the same. In some embodiments, supporting elements are different. In some embodiments, for example, supporting elements are similar on a front side of a core assembly. In some embodiments, for example, supporting elements are similar on a front side of a core assembly. In some embodiments, for example, supporting elements are similar on a back side of a core assembly. In some embodiments, for example, supporting elements are similar on a top side of a core assembly. In some embodiments, for example, supporting elements are similar on a bottom side of a core assembly. In some embodiments, for example, supporting elements are same or similar on a top and bottom or front and back.

In some embodiments, a hanger can have any shape for capturing and/or holding a supporting element. In some embodiments, a hangers are designed and configured to capture any supporting element. In some embodiments, for example, a wedge shaped supporting element would be held or captured by a v-shaped hanger. In some embodiments, hangers, attached to a back plate, are uniformly the same. In some embodiments, hangers, attached to a back plate, are different.

In some embodiments, a back plate is mountable to a wall.

In some embodiments, a back plate is a sheet of material. In some embodiments, a back plate is metal, alloy, or polymer. In some embodiments, a back plate is fire resistant and/or fire retardant.

In some embodiments, a back plate mounts to a wall according to any means known in the art. In some embodiments, for example, a back plate includes at least some holes and it is screwed or bolted to a wall. In some embodiments, holes are arranged so that it is likely that a wall stud or supporting beam is located behind those holes for mounting and support.

In some embodiments, a baseboard radiator apparatus and/or subassembly is aligned on a wall above a floor to permit sufficient air to enter. In some embodiments, a back plate is designed and mounted so that there is a gap between a base of a baseboard radiator and the floor. In some embodiments, a gap is between about 0.5 inch and about 12 inches. In some embodiments, a gap is about 0.5 inch, about 1 inch, about 1.25 inches, about 1.5 inches, about 1.75 inches, about 2 inches, about 2.25 inches, about 2.5 inches, about 2.75 inches, about 3 inches, about 3.5 inches, about 4 inches, about 4.5 inches, about 5 inches, about 6 inches, about 7 inches, about 8 inches, about 9 inches, about 10 inches or more.

In some embodiments, a back plate comprises a starter strip. In some embodiments, a starter strip mechanically positions it back plate to ensure proper wall and floor spacing for a baseboard radiator.

In some embodiments, a baseboard radiator apparatus comprises a front casing.

In some embodiments, a front casing attaches to a wall mounted core assembly. In some embodiments, a front casing surrounds a core assembly, while it permits airflow. In some embodiments, a front casing attaches to a front of a wall mounted core assembly. In some embodiments, front cases attaches to a top and bottom of a wall mounted core assembly. In some embodiments, a front casing encases a wall mounted core assembly, while it permits airflow. In some embodiments, a front casing permits air flow in through a bottom space above a floor. In some embodiments, a front casing permits air flow through holes or a gap at it top.

In some embodiments, a front casing is a sheet of material. In some embodiments, a front casing is metal, alloy, or polymer. In some embodiments, a front casing is fire resistant and/or fire retardant.

In some embodiments, supporting elements are shaped to extend away from the core assembly and so that the front casing attached to them.

In some embodiments, a top and a bottom of a front casing can have any shape for capturing and/or holding a supporting element. In some embodiments, a front casing is designed and configured to capture any supporting element. In some embodiments, for example, a wedge shaped supporting element would be held or captured by a v-shaped hanger. In some embodiments, such shapes are uniformly across a length of a front casing. In some embodiments, such shapes are along a length of a front casing.

In some embodiments, a front casing is perforated to permit airflow. In some embodiments, perforations cover an exposed face of a front casing. In some embodiments, perforations cover at least a portion of a top side of an exposed face of a front casing. In some embodiments, placement of perforations enhance a chimney effect. In some embodiments, perforations assist to channel air so that a warm-cool cycle of air moving in convective loops is encouraged in provided baseboard radiator apparatus. In some embodiments, an enhanced chimney effect includes a gap at a bottom of provided baseboard apparatus and perforations on a top side of a front casing.

In some embodiments, perforations include aesthetic shapes. In some embodiments, perforations include any shape, including, for example, a circle, a triangle, a rectangle, etc. In some embodiments, a shape is size to be large enough to provide adequate air flow and small enough to prohibit small objects from being inserted. In some embodiments, a perforation has an opening that is less than about 0.25 inch, about 0.3 inch, about 0.35 inch, about 0.4 inch, about 0.45 inch, about 0.5 inch, about 0.55 inch, about 0.6 inch, about 0.65 inch, about 0.7 inch, about 0.75 inch, about 0.8 inch, about 0.85 inch, about 0.9 inch, about 0.95 inch, or about 1 inch. In some embodiments, perforations are size to limit children from inserting small objects, that may be dangerous to operation, for example, flammable objects.

In some embodiments, provided baseboard apparatus are made of or made from fire resistant and/or fire retardant materials.

In some embodiments, a supporting assembly of a baseboard radiator apparatus or subassembly is non-metallic. In some embodiments, a supporting assembly is made of a polymer, such as nylon. In some embodiments, when made of a polymer, a supporting assembly insulates or dampens noise. In some embodiments, a supporting assembly that is made of or made from a polymer or non-metallic material insulates or dampens a ‘click’ that is typically heard when baseboard radiator apparatus, subassemblies, and/or components are heating up, particularly when entering water temperatures are low. In some embodiments, a non-metallic supporting assembly insulates metal components so that when the apparatus is heating, expansion and contraction noise between metal components is dampened.

In some embodiments, at least one supporting assembly is attached to the core assembly mechanically separating the core assembly from the back plate and/or the front casing. In some embodiments, at least one supporting assembly maintains a desired separation between radiating fins and a back plate and/or front casing. In some embodiments, at least one supporting assembly thereby retains and/or ensures consistent air flow around a core assembly and/or between a core assembly and either a front casing or back plate. In some embodiments, such consistent airflow creates or enhances a chimney effect.

In some embodiments, where supporting elements extend from a core assembly, for example, when supporting elements extend from radiator fins, spacers are inserted to create separation between radiating fins and a back plate and/or front casing, thereby retaining and/or ensuring consistent air flow and/or a chimney effect. In some embodiments, spacers are non-metallic spacers.

In some embodiments, spacers are inserted to create separation between radiating fins and a back plate and/or front casing, thereby creating and/or enhancing a chimney effect. In some embodiments, spacers are non-metallic.

In some embodiments, where supporting elements extend from a core assembly, for example, when supporting elements extend from radiator fins, supporting elements are coated, dipped, or capped with a non-metallic material to provide noise insulation.

In some embodiments, a baseboard radiator apparatus includes at least one standoff that is substantially aligned on front and rear surfaces of adjacent radiating fins so that when arranged in a core assembly, the standoffs define at least one groove running the length of a core assembly. In some embodiments, provided baseboard radiators comprises a clip that removably attaches to a core assembly. In some embodiments, at least one supporting assembly mechanically clips to a core assembly by a at least one groove, channel, slot, or notch. In some embodiments, a core assembly mounts to a back plate. In some embodiments, a front casing attaches to a mounted core assembly by supporting elements on a supporting assembly.

In some embodiments, provided baseboard apparatus include end casing components that cover ends of a baseboard radiator apparatus or subassembly. In some embodiments, provided baseboard apparatus include end casing components that cover an end and fluid piping entering from a wall or floor. In some embodiments, provided baseboard apparatus include corner casing components that cover inward and outward extending corners. In some embodiments, provided baseboard radiator apparatus and/or subassemblies further include components, such as connects, covers, valves, etc. that are standard to commercial, industrial, and/or residential installation and know to those of skill in the art,

Methods of Mounting and/or Installing

In some embodiments, methods of mounting provided baseboard radiator apparatus include mounting a core assembly having supporting elements to hangers on a back plate. In some embodiments, methods of mounting a baseboard radiator apparatus further comprise attaching a mounted core assembly to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus, further comprise attaching a front casing to a mounted core assembly that is mounted to a wall.

In some embodiments, methods of mounting a baseboard radiator apparatus comprise attaching a back plate to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus of include mounting a core assembly having supporting elements as provided herein to hangers on a back plate that is attached to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus, further comprise attaching a front casing to a mounted core assembly that is mounted to a wall. In some embodiments, methods of mounting a baseboard radiator apparatus, further comprise attaching a front casing to a mounted core assembly that is mounted to a wall.

In some embodiments, provided methods of mounting a core assembly having supporting elements as provided herein to hangers on a back plate comprises, for examples sliding a wedge shaped supporting element on a v-shaped hanger.

In some embodiments, a front casing is removably attached. In some embodiments, for example, during installation, assembly, for maintenance, or for adjustment, methods include removing a front case. In some embodiments, when a baseboard radiator is blocked either above or below, air movement is prevented so that there is no heating. In some embodiments, a front casing is removable to permit tuning or clear a blockage.

EXEMPLIFICATION
Example 1
A Radiating Fin

Referring to FIG. 1, the radiating fin 100 is shown with a square shape. Each of the edges 110 of the radiating fin 100 are shown as having about the same length. The radiating fin 100 has a surface 120. The surface 120 is shown as approximately flat. The radiating fin 100 depicts a cavity 130 defined by a recess. The cavity 130 is about at the center of the radiating fin 100. The radiating fin 100 has a collar 140. The collar 140 is centered about the cavity 130. The collar 140 is attached to the cavity 130 at its recess and extends away from the fin's surface 120. The collar 140 is about perpendicular to the fin's surface 120. The collar 140 has a reflare 150 extending outward from the collar 140. The reflare 150 is about perpendicular with the collar 140. The reflare 150 is about parallel with the fin's surface 120.

The radiating fin 100 also shows standoffs 160. Each standoff 160 is shown as formed from a portion the fin's edge 110. Each standoff is depicted as bent and extending in a direction about perpendicular to the fin's surface 120. Each standoff 160 is shown extending in the same direction relative to the fin's surface 120. The height of each standoff 160 is about the same. The height of each standoff 160 is shown as about equivalent to the length of the collar 140. The radiating fin 100 has a pullback 180, which is the distance between the fin's edge 110 and the location of the standoff 160. In radiating fin 100, the length of the pullback 180 is about the same length as the height of the standoff 160. Radiating fin 100 shows four standoffs 160, each positioned proximate to a corner of the square radiating fin 100. Each radiating fin 100 corner is shown having an optional chamfer, 180.

The radiating fin 100, shows turbulators 190 formed or embossed in the fin's surface 120. The turbulators 190 are shown as grooves extending between edges 110.

Example 2
A Core Assembly

FIG. 2 shows an image of a core assembly 200. The core assembly 200 includes a series of adjacent radiating fins 210. Note that FIG. 2 depicts a core assembly using the radiating fins as shown in FIG. 1. Each radiating fin 210 is uniformly aligned and press fit about a fluid pipe 220.

Example 3
A Supporting Assembly

Referring to FIG. 3, a supporting assembly 300 is shown. The supporting elements 310 extend away in a wedge shape. Support assembly 300 is shown having clips 320. FIG. 3 shows a notch 330. Referring to FIG. 4, an alternate view of a supporting assembly 400 is shown. The supporting assembly 400 includes supporting elements 410 that extend away in a wedge shape. Support assembly 400 is shown having clips 420 and the notch 430 is also shown.

FIG. 5 is an image of a core assembly 510 with a supporting assembly 530 clipped thereto. FIG. 5 uses a supporting assembly as shown in FIGS. 3 and 4 and uses a core assembly as shown in FIG. 2. In FIG. 5, the supporting elements 540 of the supporting assembly 530 extend away from the core assembly 510. Clips 550 of the supporting assembly 530 are shown to mechanically attach to the core assembly 510 at its grooves 520. The image of FIG. 5 depicts a return pipe seated in a notch as shown in FIG. 3. It should be emphasized that the image of FIG. 5 and particularly the return pipe depicts an installation option.

Example 4
A Baseboard Radiator

FIG. 6 shows a baseboard radiator 600 installation. FIG. 6 shows the core assembly 610 mounted using a supporting assembly 620 (as shown in FIGS. 3 and 4) to a back plate 630. FIG. 6 shows a front casing attached to the core assembly 610. FIG. 6 in particular depicts an installation option with an approximate spacing of the supporting assemblies 620 clipped to the core assembly 610 for mounting.

FIG. 7 shows a baseboard radiator 700 installation. FIG. 7 shows a core assembly 710 mounted using supporting assemblies 720 (as shown in FIGS. 3 and 4) to a back plate 760. The core assembly 710 has grooves 715. The clips 740 of the supporting assemblies 720 clip to the grooves 715. The wedge shape supporting elements 730 of the supporting assemblies 720 are depicted as captured by v-shaped hangers 750 formed in the back plate 760. FIG. 7 depicts an installation option where the supporting assemblies 720 are utilized on a top and bottom of the core assembly 710 for the installation. FIG. 7 depicts an installation option where the supporting elements 730 of the supporting assemblies 720 are on the top and bottom and the front and back of the core assembly 710 for the installation. FIG. 7 also depicts an installation option where the bottom of the back plate 760 forms a v-shape to capture a bottom wedge shape supporting element 730. FIG. 7 shows a front casing 770 attached to the core assembly 710. FIG. 7 depicts an installation option that shows the front casing 770 attached to the back plate 760 at its top and the bottom supporting assembly 720 at the front supporting element 730 at the bottom.

Example 5
Baseboard Radiator Mounting System

Referring to FIG. 8, a baseboard radiator apparatus 800 is shown mounted in accordance with an intended use thereof. The baseboard radiator apparatus 800 is shown mounted to a wall W with a gap or space 830 below the apparatus and above the floor, F. The gap or space 830 is to permit airflow. The dimensions of the baseboard radiator apparatus 800, including its height 820 measured from the floor, F, and its depth 810 measured from the wall, W, are shown. These dimensions certainly will vary in accordance with installation options and whether the installation is intended for an industrial, commercial, or residential site.

FIG. 9 shows a graphic of an installation option. The graphic shows a front casing attached. A cutout shown in the depiction of the front casing allows picturing of installation of the supporting assemblies of FIGS. 3 and 4.

FIG. 10 shows installation options.

FIG. 10 at panels (a) and (b) show a core assembly mounted to a back plate 1010. The back plate includes a starter strip 1060, which defines and provides spacing from the floor, F, at the bottom of the baseboard radiator installation and thereby ensures adequate airflow. FIG. 10 at panel (a) shows an installation option with the return pipe, RP, rests on the notch of the supporting assembly (as shown in FIGS. 3 and 4).

FIG. 10 at panels (c) and (d) shows an installation option, in particular, an assembly option where the core assembly as shown in FIG. 2 with supporting elements as shown in FIGS. 3 and 4 is mounted to a back plate that was previously secured to a wall, W. The arrows, 1030, show the movement of the core assembly into place. In some embodiments, the wedge shaped supporting elements are aligned with the v-shaped hangers. In some embodiments, after alignment the wedge shaped supporting elements of the core assembly are shifted with the direction of the arrows and the v-shaped hangers capture the wedge shaped supporting elements.

In some embodiments, not depicted but as described hereinabove, the core assembly as shown in FIG. 2 with supporting elements as shown in FIGS. 3 and 4 is mounted to a back plate before it is attached to the wall. The core assembly mounted with the back plate is then securably attached to the wall.

Example 6
Baseboard Radiator Operation

FIG. 11 shows an installation option for a baseboard radiator 1100, which is an embodiment of the present disclosure and use thereof. FIG. 11 shows the warm-cool convection air cycle depicted by the arrows indicating the movement of air along a path cool, C, air to warm, W, air. The baseboard radiator, 1100 as shown includes a back plate, 1150 (the wall and floor are not shown). The core assembly 1130 as shown in FIG. 2 is mounted to the back plate 1150 using supporting assemblies 1140 as shown in FIGS. 3 and 4. The supporting assemblies 1140 are shown clipped to the core assembly 1130 as is depicted in FIGS. 5, 6 and 7. The supporting assemblies 1140 are shown with supporting elements. The supporting elements are wedge shapes, as described above, that extend away from the core assembly. The supporting elements of the supporting assemblies 1140 are shown captured by the v-shaped hangers on the back plate 1150. The front casing 1160 is shown attached to the back plate 1150 to the top and to the bottom supporting assembly 1140 at its front supporting element.

Other Embodiments and Equivalents

While the present disclosures have been described in conjunction with various embodiments, and examples, it is not intended that they be limited to such embodiments, or examples. On the contrary, the disclosures encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art. Accordingly, the descriptions, methods and diagrams of should not be read as limited to the described order of elements unless stated to that effect.

Although this disclosure has described and illustrated certain embodiments, it is to be understood that the disclosure is not restricted to those particular embodiments. Rather, the disclosure includes all embodiments, that are functional and/or equivalents of the specific embodiments, and features that have been described and illustrated. Moreover, the features of the particular examples and embodiments, may be used in any combination. The present disclosure therefore includes variations from the various examples and embodiments, described herein, as will be apparent to one of skill in the art.

BASEBOARD RADIATOR SYSTEMS, COMPONENTS, AND METHODS FOR INSTALLING

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