The invention relates generally to environmental climate control devices, namely, baseboard radiant heating units. Specifically, the invention relates to an improvement on a hot water baseboard radiator for residential and commercial use, where cross-linked polyethylene tubing is substituted for copper tubing as the hot water conduit in the baseboard radiator.
The present invention utilizes cross-linked polyethylene tubing as a substitute for copper tubing in hot water baseboard radiant heating units.
Traditional baseboard radiators are typically constructed of a conduit fitted with heat dissipating fins, all contained within a housing. The conduit carries heated water from a heat source, such as a boiler, and the heat is transferred by the fins to the space in which the baseboard radiator is located. The conduit is typically made of metal, most commonly copper tubing. Copper tubing provides for efficient heat conductivity as well as providing rigidity to the baseboard radiator. However, copper tubing is relatively expensive and difficult to work with. Moreover, if copper tubing is exposed to freezing temperatures any water contained therein may expand and burst the pipe, causing significant damage to the baseboard radiator as well as to the space in which it is located. There thus is a need for an improved baseboard radiator that utilizes a cost-efficient, easy to work with substitute for copper tubing that is also freeze damage resistant.
PEX is the common trade name for cross-linked polyethylene. Through one of several processes, links between polyethylene molecules are formed to create bridges (thus the term “cross-linked”). This resulting material is more durable under temperature extremes, chemical attack, and better resists creep deformation, making PEX an excellent material for hot water applications. Developed in the 1960s, PEX tubing has been in use in many European countries for plumbing and radiant heating applications. PEX was introduced in the United States in the 1980s, and has seen significant growth in market demand and production.
PEX's flexibility and strength at temperatures ranging from below freezing up to 200 degrees Fahrenheit makes it an ideal piping material for hot and cold water plumbing systems, service lines, and hydronic radiant heating systems. It is flexible, making it easy to install and service. PEX is able to withstand the high and low temperatures found in plumbing and heating applications, and is highly resistant to chemicals found in the plumbing environment.
Flexible systems are quieter than rigid piping. The smooth interior will not corrode which can affect other materials long term pipe flow characteristics. PEX systems have fewer joints and are easier to install providing a lower cost installation over traditional plumbing materials. Moreover, PEX is an approved material in all the current model-plumbing codes. PEX piping is also freeze damage resistant as it can expand and contract as water freezes and thaws within the tubing. This presents a significant advantage over copper piping, especially for use in seasonal homes which may be left unheated during the winter season.
PEX is cost-effective as a substitute for copper due to its relatively low price and copper's relatively high price. In addition, the installation of PEX in heating systems is fast because of the easy handling of the tubing and connection methods. Crimp fittings, insert compression fittings, and outside diameter compression fittings can be used to join PEX tubing to other components, as compared to the need for soldering to connect copper piping. Many heating systems already use PEX tubing to connect baseboard radiators to the heating source; however, the connection between the PEX tubing and the copper tubing of the baseboard radiator presents difficulties. A system utilizing PEX to PEX connections eliminates these difficulties.
Notwithstanding the superior characteristics of PEX for plumbing and heating applications, however, PEX tubing has not previously been used within baseboard radiators, primarily because of its characteristic flexibility. A conduit in a baseboard radiator comprised of PEX tubing will tend to sag, especially when coupled with heat dissipating fins. For this reason PEX tubing has been limited to radiant floor heating systems or radiant wall heating systems, in which the PEX tubing is embedded in a fixed matrix, such as a concrete floor. The matrix provides the rigidity to the PEX tubing that would be otherwise lacking in a baseboard radiator.
The present invention addresses and solves the above-stated problems.
It is therefore an objective of the present invention to provide an improved baseboard radiator which is cost-efficient to manufacture.
It is a further objective of the present invention to provide an improved baseboard radiator which is easy to install.
It is yet a further objective of the present invention to provide an improved baseboard radiator which resists freeze damage.
It is yet a further objective of the present invention to provide an improved baseboard radiator which uses PEX tubing as the hot water conduit.
It is yet a further objective of the present invention to provide an improved baseboard radiator which incorporates a support structure to provide rigidity to the PEX conduit.
Other objects of this invention will be apparent to those skilled in the art from the description and claims which follow.
The present invention discloses an improved baseboard radiant heat unit, using PEX tubing as the hot water conduit as a substitute for copper tubing. The baseboard radiator of the present invention comprises the PEX conduit, fins for radiating heat energy, and a housing. The fins are disposed onto and along the conduit, forming a fin/conduit assembly, with the fin conduit assembly contained within the housing. The fin/conduit assembly is made rigid by the use of a rigid fin unit or by the use of one or more support brackets. A return water line may be integrated with the baseboard radiator, also being comprised of PEX tubing. So configured, the improved baseboard radiator may be integrated with traditional heating systems, though it is preferably used in heating systems which utilize PEX tubing to convey hot water between the various components.
Other features and advantages of the invention are described below.
The present invention provides for an improved hot water baseboard radiator 1 for use with a conventional residential or commercial heating system. The improved baseboard radiator 1 comprises a primary conduit 100 formed of cross-linked polyethylene tubing (PEX), a plurality of fins 200, and a housing 300. See
The primary conduit 100 has a uniform outside diameter 110 and is suitably adapted to contain and convey hot water. See
The plurality of fins 200 used in the improved baseboard radiator 1 may be any standard heat dissipating fins known in the art. The fins 200 need only be adapted to radiate heat energy transferred from hot water contained within the primary conduit 100 to the ambient environment. The preferred embodiment uses aluminum fins 200 being substantially planar and having a substantially square or rectangular shape. See
The conduit/fin assembly 250 is the combination of primary conduit 100 and fins 200 where the fins 200 are disposed onto and along the primary conduit 100. See
The housing 300 of the baseboard radiator 1 of the present invention may be any standard baseboard radiator housing that can accommodate the conduit/fin assembly 250 within its interior. Typically the housing 300 will be constructed of metal, to improve radiation of heat energy, but other materials may also be used. In the preferred embodiment the housing 300 will be of standard dimension so as to be available for new construction or easily retrofitted into existing facilities without special modification.
The improved baseboard radiator 1 of the present invention may comprise a first coupling 410 and a second coupling 420. See
In embodiments of the baseboard radiator 1 of the present invention in which the conduit/fin assembly 250 is flexible, the baseboard radiator 1 further comprises a support bracket 500. See
In another embodiment the baseboard radiator 1 may comprise a top bracket 600. The top bracket 600 is adapted to be placed over the top of the conduit/fin assembly 250. It may be constructed of any rigid material, though in the preferred embodiment it is metal and in the most preferred embodiment it is aluminum. The top bracket 600 should be substantially planar, with or without edge flanges 630. In embodiments using edge flanges 630, the edge flanges 630 depend downwards in a substantially vertical orientation and the distance between the edge flanges 630 should be substantially the same as the width of the fins 200 in the conduit/fin assembly 250, such that the top bracket 600 is fitted snugly onto conduit/fin assembly 250 and held therein by the edge flanges 630 when placed on the conduit/fin assembly 250.
In yet other embodiments both the support bracket 500 and the top bracket 600 are used. See
In an alternative embodiment of the present invention, each of the plurality of fins 200 comprises one or more bottom flanges 212. See
In yet another alternative embodiment, each of the plurality of fins 200 comprises one or more top flanges 222. See
The baseboard radiator 1 of the present invention may further comprise a return conduit 150 to serve as a water return line. See
The return conduit 150 is supported by one or more hangers 800. Each hanger 800 is attached to the support bracket 500, if used, or to the fin unit 270, such that the return conduit 150 is supported beneath the conduit/fin assembly 250. See
Where the return conduit 150 is formed of coiled PEX tubing, added structural rigidity may be needed to maintain the return conduit 150 in the preferred straight configuration. One embodiment uses a carrier frame 900 to maintain the return conduit 150 in a substantially straight configuration. See
In one embodiment using a carrier frame 900, one or more frame clips 950 may also be used to retain the carrier frame 900 to the return conduit 150. See
Where a baseboard radiator until is being placed in series with other baseboard radiator units, the primary conduit 100 and the return conduit 150 within the baseboard radiator 1 are not in direct communication with each other. Hot water flowing out of the primary conduit 100 of one baseboard radiator 1 flows into the primary conduit 100 of the next baseboard radiator 1, and water flowing out of the return conduit 150 of one baseboard radiator 1 likewise flows into the return conduit 150 of the next baseboard radiator 1. However, where a baseboard radiator unit is the sole unit used, or is the unit placed at the end of the water line, the primary conduit 100 and the return conduit 150 may be placed in direct communication with each other. In these embodiments, the primary conduit 100 has an open end 104 and a linked end 106 and the return conduit 150 has an open end 154 and a linked end 156, with the linked ends 106,156 of the primary conduit 100 and the return conduit 150 substantially aligned and in fluid connection with each other. See
Where the primary conduit 100 is linked to the return conduit 150, the improved baseboard radiator 1 of the present invention may comprise a first coupling and a second coupling. The first coupling is adapted to connect the open end 104 of the primary conduit 100 to the heating system, and the second coupling is adapted to connect the open end 154 of the return conduit 150 to the heating system. Where the heating system uses PEX tubing to connect its components, the first and second couplings will be PEX-to-PEX couplings, such as crimp fittings, insert compression fittings, and outside diameter compression fittings. Where the heating system uses copper tubing to connect its components, the first and second couplings will be PEX-to-copper fittings, which may require soldering of the fitting to the copper pipe. Those skilled in the art will perceive improvements, changes and modifications in the invention. Such improvements, changes and modifications within the skill of the art are intended to be covered by the claims set forth herein, and that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.