This application is being filed contemporaneously with U.S. Design Application Ser. No. ______, entitled FLUME CHANNEL, which is hereby incorporated in its entirety by reference herein.
The present invention relates generally to a basement drain system including a drain channel. In particular, embodiments of the present invention concern a drain channel with a channel tube and a riser.
Residential basements are designed and constructed to resist the ingress of water and other foreign substances from the adjacent ground. However, basement walls and slabs often have imperfections that enable water ingress. Over the course of time, basement structures commonly develop cracks due to settling and/or heave of the adjacent ground. For instance, it is well known that a basement wall can develop a crack that allows water to seep through the wall into the basement.
Drainage systems have been developed to collect water that seeps into a basement. Conventional drainage devices are incorporated into an existing basement to collect water that migrates through a basement wall. However, such prior art drainage devices have well known deficiencies. For example, conventional devices are difficult and time-consuming to install. Installation of prior art devices also requires extensive repair and renovation of the adjacent basement structures.
This background discussion is intended to provide information related to the present invention which is not necessarily prior art.
The following brief summary is provided to indicate the nature of the subject matter disclosed herein. While certain aspects of the present invention are described below, the summary is not intended to limit the scope of the present invention.
Embodiments of the present invention provide a basement system that does not suffer from the problems and limitations of prior art basement devices, including those set forth above.
A first aspect of the present invention concerns a basement system broadly including a concrete basement and a drain channel. The concrete basement includes a basement slab and a basement wall. The basement slab presents a floor surface, with the basement wall extending about the floor surface. The basement slab and basement wall cooperatively define a trench that extends along the basement wall and below the floor surface to receive water in the basement. The drain channel is located at least partly in the trench to collect water therein. The drain channel includes an elongated channel tube and an uptight riser integrally formed with the channel tube. The channel tube includes axially-extending opposite side walls that at least partly define an interior to receive water, with at least one of the side walls presenting openings that permit water ingress from the trench to the interior. The riser extends upwardly from one of the side walls and engages the basement wall.
A second aspect of the present invention concerns a drain channel for use in a concrete basement. The basement includes a basement slab and a basement wall and presents a floor surface, with the basement wall extending about the floor surface. The basement slab and basement wall cooperatively define a trench that extends along the basement wall and below the floor surface to receive water in the basement, with the drain channel configured to be located at least partly in the trench. The drain channel includes an elongated channel tube and an upright riser integrally formed with the channel tube. The channel tube includes axially-extending opposite side walls that at least partly define an interior to receive water, with at least one of the side walls presenting openings that permit water ingress from the trench to the interior. The riser extends upwardly from one of the side walls and engages the basement wall.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
Preferred embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. While the drawings do not necessarily provide exact dimensions or tolerances for the illustrated components or structures, the drawings, not including any purely schematic drawings, are to scale with respect to the relationships between the components of the structures illustrated therein.
Turning to
The basement 22 is provided as part of a residential home, although the basement could be incorporated into various building structures. The depicted basement 22 preferably includes a footing 26, a basement wall 28, a basement slab 30, a basement sump 32, a trench 34, and a wall framing 35.
In the usual manner, the basement wall 28 presents inner and outer wall surfaces 36,38 that extend vertically and define a wall thickness T1 (see
It will be appreciated that the basement wall could be alternatively configured without departing from the scope of the present invention. For instance, one or more of the wall segments could be alternatively shaped and/or oriented (e.g., where one or more wall segments present a curved shape). Furthermore, the basement wall could include an alternative number of wall segments (i.e., where the basement wall has fewer wall segments or more wall segments than in the depicted embodiment). In alternative embodiments, the basement wall could have various perimeter shapes.
The basement slab 30 presents an upper floor surface 42 and a slab thickness T2 (see
As is customary, the basement wall 28 extends upwardly above the footing 26 and extends about the basement slab 30. The basement wall 28 and basement slab 30 cooperate with one another to at least partly define the interior basement space 40.
The footing 26, basement wall 28, and basement slab 30 preferably include a concrete material. Although not shown, it will also be understood that the footing 26, basement wall 28, and basement slab 30 also preferably include reinforcement members embedded within the concrete to strengthen the concrete structure. The reinforcement members may include mesh, rebar, beam, and/or other components. The reinforcement members are preferably formed of carbon steel but could include other metal materials and/or synthetic resin materials within the scope of the present invention.
The wall framing 35 comprises a conventional stud wall (see
The wall framing 35 is preferably attached relative to the basement wall 28. The wall framing 35 is also preferably located above the trench 34 and extends inward relative to the inner wall surface 36. The wall framing 35 preferably presents an inboard perimeter margin 35b that extends along the inner wall surface 36 and is spaced inboard of the inner wall surface 36 (see
The depicted wall framing 35 also presents a lower margin 35c, which is spaced above the upper floor surface 42 (see
The illustrated trench 34 is defined by an upright surface 34a, a lower surface 34b, and the surface 36 (see
The depicted trench 34 is arranged so that the trench 34 extends along the basement wall 28 and below the floor surface 42 to receive water in the basement 22. Preferably, the trench 34 and the channel 20 fluidly communicates with the basement sump 32. This fluid communication permits water to flow from the channel 20 (or from a location within the trench 34 but outside of the drain channel 20) toward the basement sump 32. It will be understood that at least part of the trench 34 and/or at least part of the drain channel 20 is preferably configured to slope toward the basement sump 32.
In the depicted embodiment, the trench 34 is cooperatively defined by the footing 26, the basement wall 28, and the basement slab 30. However, the trench could be alternatively configured and/or defined within the scope of certain aspects of the present invention. For example, in at least some alternative embodiments, the trench could be located in a position where the trench is spaced inboard from the basement wall. Again, for at least some aspects of the present invention, the trench could be alternatively sized and/or shaped,
Preferably, the depicted trench 34 is formed prior to installation of the channel 20. The trench 34 is formed by cutting into the basement structure, primarily the basement slab 30. However, for at least some aspects of the present invention, the trench could be formed when the concrete of the basement structure is poured. For instance, it will be understood that the trench could be defined by a concrete form (not shown) that produces the desired trench shape when concrete is poured along the concrete form.
Although the depicted arrangement of the basement 22 is preferred, the basement could be alternatively configured without departing from the scope of the present invention. For instance, the basement could be constructed such that the footing, wall, and/or slab is alternatively configured.
Turning to
In the illustrated embodiment, the channel tube 44 preferably includes a top wall 48 and a bottom wall 50 that are joined by inboard and outboard side walls 52,54. The walls 48,50,52,54 extend axially along the length of the tube 44 to define a channel axis A (see
In the depicted embodiment, the top wall 48 and bottom wall 50 have a generally planar wall configuration. The top wall 48 presents an upper wall surface 60, and the bottom wall 50 presents a lower wall surface 62 (see
The inboard and outboard side walls 52,54 serve to connect and extend between the top wall 48 and the bottom wall 50. The inboard side wall 52 includes respective upper and lower wall sections 52a,52b that are integrally formed with one another (see
The lower wall section 54b preferably presents a series of openings 68 that permit water ingress from outside the tubular channel 20 to the interior chamber 58 (see
The first row 70 of openings 68 is preferably spaced above the second row 72 of openings 68. In the depicted embodiment, the first row 70 of openings 68 is preferably axially offset from the second row 72 of openings 68 along the channel axis A. In particular, the openings 68 of the first row 70 are offset along the channel axis A from the openings 68 of the second row 72. Among other things, this arrangement of openings permits water within the trench 34 (but outside the channel tube 44) to migrate into the interior chamber 58 in a uniform manner along the channel axis A. The depicted configuration of openings also preferably restricts ingress relative to the interior chamber 58 of at least some materials (e.g., coarse and/or dense solid materials, such as rock, pebbles, aggregate, etc.).
For at least some aspects of the present invention, the channel tube may define an alternative arrangement of openings to permit water ingress relative to the interior chamber 58. For instance, the channel tube could define a single row of openings or more than two rows of openings.
The upper wall sections 52a,54a and lower wall section 52b preferably present a continuous, solid construction such that the wall sections 52a,54a,52b are devoid of openings. However, for certain aspects of the present invention, one or more of the wall sections 52a,52b,54a could be provided with openings (e.g., openings similar to the openings 68 in the lower wall section).
The openings 68 each generally have a circular shape and present a diameter dimension D1 (see
However, for certain aspects of the present invention, the diameter dimension of one or more openings could fall outside of these ranges. It is also within the scope of the present invention for one or more openings to have an alternative (i.e., a non-circular) shape. For instance, one or more openings could have an elongated slot-type shape.
The upper wall sections 52a,54a are preferably arranged to extend in a generally vertical direction, such that the upper wall sections 52a,54a and the top wall 48 are generally perpendicular to one another. However, at least one of the upper wall sections 52a,54a could be alternatively oriented without departing from the scope of the present invention.
The lower wall sections 52b,54b are preferably oriented to extend at an oblique angle relative to the bottom wall 50. More preferably, the lower wall sections 52b,54b extend downwardly from the upper wall sections 52a,54a so that the lower wall sections 52b,54b extend in a downward direction toward each other.
For certain aspects of the present invention, one or more of the upper wall sections and the lower wall sections could be alternatively configured for various reasons (e.g., to facilitate channel installation and/or to facilitate water flow into the channel from a location outside the channel).
The riser 46 and the outboard side wall 54 cooperatively form an upright support wall 74 that presents an upright support surface 76 (see
The illustrated riser 46 includes a central wall 78 and an upper lip 80 extending at an oblique angle relative to the central wall 78. The upper lip 80 preferably extends in an inboard direction from the central wall 78 and has a generally planar shape. In alternative embodiments, the upper lip could be alternatively shaped and/or angled relative to the central wall, within the scope of at least some aspects of the present invention.
The upper lip 80 presents an uppermost margin 82 spaced apart from the basement wall 28 so that the upper lip 80 and the basement wall 28 cooperatively define a groove 84 to receive water (see
Preferably, the riser 46 is integrally formed with the tube 44. The riser 46 extends upwardly from the side wall 54 to engage the basement wall. In this manner, the riser 46 and the side wall 54 cooperatively present the upright support surface 76, and the upright support surface 76 is generally planar.
However, the riser could be alternatively configured and/or positioned relative to the tube. For instance, the riser could be spaced inboard relative to the side wall or outboard relative to the side wall. Furthermore, in at least some alternative embodiments within the scope of the present invention, it will be understood that the riser could be attached relative to the tube.
The tube 44 and riser 46 of the drain channel 20 are preferably formed of a synthetic resin material. More preferably, the drain channel 20 is formed of an ABS plastic material. However, one or more elements of the channel could include alternative materials, such as an alternative synthetic resin and/or a metallic material (e.g., steel, aluminum, etc.). The drain channel 20 is preferably formed via an extrusion process. It will be appreciated that other manufacturing processes, such as plastic molding processes (e.g., injection molding) could be used to form at least part of the drain channel.
The drain channel 20 is preferably supported within the trench 34. At least part of the lower wall section 54b is spaced from the basement wall 28 so that the lower wall section 54b and the basement wall 28 cooperatively define an elongated trough 86 to receive water (see
When the drain channel 20 is installed, the trench 34 and the drain channel 20 fluidly communicate with the basement sump 32. Again, this fluid communication permits water to flow from the drain channel 20 (or from a location within the trench 34 but outside of the drain channel 20) toward the basement sump 32. Preferably, at least part of the trench 34 and/or at least part of the drain channel 20 is configured to slope toward the basement sump 32. In this manner, the interior chamber 58 is operable to receive water and carry water along the drain channel toward the basement sump 32.
Turning to
Again, the wall framing 35 also presents a lower margin 35c spaced above the upper floor surface 42 and the trench 34. However, the wall framing could be configured to extend downwardly so that the lower margin is substantially vertically aligned with the upper floor surface and immediately adjacent the trench. The lower margin 35c and the basement slab 30 cooperatively define the opening 43, which communicates with the trench 34.
The illustrated channel 20 is positioned within the trench 34 generally after the trench 34 is formed. In the depicted embodiment, the channel 20 is inserted through the opening 43 and into the trench 34. The channel 20 is preferably flexible so that the riser 46 can be temporarily folded onto the top wall 48 to permit insertion of the channel 20 through the opening 43.
In the illustrated embodiment, the channel 20 is located below the wall framing 35. Although the riser 46 is spaced below the lower margin 35c of the framing 35, it is consistent with at least some aspects of the present invention for the channel to be alternatively vertically positioned relative to the wall framing. For instance, in alternative embodiments, the riser could contact the wall framing (e.g., where the wall framing extends downwardly to the upper floor surface 42). In such embodiments, the channel may be installed so that at least part of the riser (e.g., the upper lip of the riser) is located between the wall framing and the inner wall surface of the basement wall.
The drain channel 20 is preferably supported on the footing 26 within the trench 34. With the drain channel 20 located in the trench, the groove 84 and the trough 86 are preferably in fluid communication with one another via the opening 77. Again, this configuration permits water to travel downwardly from the groove 84 to the trough 86. As described above, the support surface 76 and the inner wall surface 36 are at least partly engaged with one another, such that the opening 77 has a width dimension P (see
In at least some instances, it will be understood that downward water migration through the opening 77 may be permitted by flexing of the drain channel 20. In particular, the channel 20 is configured such that at least part of the channel 20 (e.g., the riser 46) may flex away from the basement wall 28 to permit water to travel from the groove 84 to the trough 86. Again, the openings 68, which are spaced along the length of the channel 20, are preferably in fluid communication with the trough 86.
With the channel 20 positioned in the trench 34, an aggregate layer 90 is preferably applied between the channel 20 and the basement slab 30 (see
A cover layer 92 of material is preferably applied over the channel 20 and the aggregate layer 90 to secure the channel 20 within the trench 34 (see
In use, the basement drain system 24 is operable to collect water that may seep into the basement 22 (for instance, water that may seep through the basement wall 28 and into the basement 22). Water that is received adjacent the basement wall 28 and the basement slab 30 is allowed to migrate into the channel 20.
in particular, the channel 20 is positioned so that water can travel between the groove 84 and trough 86. At least part of the channel 20 is operable to flex away from the basement wall 28 so that the planar surface sections become spaced apart and permit water to travel from the groove 84 to the trough 86. The openings 68 in the channel 20 allow water within the trough 86 to travel into the channel 20. Water in the channel 20 is permitted to flow into the basement sump 32.
Although the above description presents features of preferred embodiments of the present invention, other preferred embodiments may also be created in keeping with the principles of the invention. Such other preferred embodiments may, for instance, be provided with features drawn from one or more of the embodiments described above. Yet further, such other preferred embodiments may include features from multiple embodiments described above, particularly where such features are compatible for use together despite having been presented independently as part of separate embodiments in the above description.
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventor hereby states his intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.